Summary of the invention
The object of the invention is to solve the defect of existing ceramic tile molding die, a kind of powder in can Automatic clearance steam vent is provided, and can make the movable top pin type vented mould with polyurethane rubber cover of all thimble synchronization actions.
A kind of movable top pin type vented mould with polyurethane rubber cover, comprise core rod body, steam vent, movable thimble, clear powder plate and backhaul plate, described backhaul plate, described clear powder plate and described core rod body be close installation successively from top to bottom, described core rod body is provided with several steam vents, described steam vent runs through described core rod body, described clear powder plate is provided with and blows powder passage and be communicated with described steam vent, in described steam vent, be provided with the movable thimble that can make expanding-contracting action, described movable thimble runs through described backhaul plate, described clear powder plate and described core rod body, described movable thimble is cylinder, comprise piston head, piston, thimble body and thimble head, described piston head is arranged on one end of described movable thimble, one end of described piston head connects described piston, the other end of described piston connects described thimble body, the other end of described thimble body connects described thimble head, the junction of described piston and described thimble body is provided with chamfering, side around described cephalic par is provided with at least one piston seal groove, the other end of movable thimble described in piston packing is installed in described piston seal groove and is provided with polyurethane rubber cover.
The tapering that the junction of described thimble head and described thimble body is 1:1; Described piston packing is O RunddichtringO.
In described steam vent, be provided with cylindrical tailstock barrel, the inwall of described tailstock barrel becomes exhaust clearance with described thimble capitiform; The outer wall of described tailstock barrel is provided with limiting section and compacting contact site, described compacting contact site is arranged on the lower end of described tailstock barrel, one end of described compacting contact site connects described limiting section, the diameter of described limiting section is less than the cover external diameter of described tailstock barrel, the diameter of described compacting contact site is less than described limiting section, and described compacting contact site and described limiting section junction are provided with chamfering; The lower surface of described compacting contact site is polyurethane rubber layer.
Described backhaul plate is rectangle, and described backhaul plate also comprises several sleeve ports, at least one return hydraulic cylinder pore, at least one backhaul gas circuit, sealing strip groove, in several, connection via hole is connected via hole with several core rods, described backhaul plate is divided into inner region and outskirt, described sealing strip grooved ring is around in the surrounding of described backhaul plate, by described sealing strip grooved ring around part be inner region, in described inner region periphery is described outskirt, the rearward end of described movable thimble is that piston head is nested in described sleeve port, described sleeve port has two rows at least, described sleeve port is arranged on described inner region, every row's sleeve port is parallel with the limit of described backhaul plate, one end of described return hydraulic cylinder pore is connected with air feeder or lift pump, the other end of described return hydraulic cylinder pore is communicated with described backhaul gas circuit, the other end of described backhaul gas circuit is communicated with described sleeve port one end near clear powder plate, described backhaul gas circuit, described piston head and described clear powder plate form an airtight space, in described sealing strip groove, be provided with edges of boards sealing ring, described interior connection via hole is around being arranged between two row's sleeve ports of described outskirt and inner region, described core rod connects via hole around being arranged between two row's sleeve ports of described outskirt and inner region.
The present invention is also provided with via seal groove, and described via seal grooved ring, around the surrounding that is arranged on described interior connection via hole, is provided with via seal circle in described via seal groove.
Described via seal circle is O RunddichtringO, and described edges of boards sealing ring is lines sealing ring.
The present invention is also provided with liftout plate, described liftout plate is closely arranged at the top of described backhaul plate, the described described backhaul gas circuit that ejects the relatively described backhaul plate of version is provided with at least one and ejects gas circuit, the described gas circuit that ejects is communicated with described sleeve port one end near liftout plate, described backhaul plate is provided with cylinder ejector pore, one end of described cylinder ejector pore connects air feeder, the other end of described cylinder ejector pore is breach, described in described breach is communicated with during with described backhaul plate close installation at described liftout plate, ejects gas circuit.
Described liftout plate is also provided with interior connection counterbore and is connected counterbore with core rod; When described liftout plate and described backhaul plate close installation, described interior connection counterbore is connected with the described interior via hole that is connected, and described core rod connection counterbore is connected via hole with described core rod and is connected.
Described clear powder plate is also provided with pressure-vaccum pore and dust-proof seal ring, and one end of described pressure-vaccum pore connects air feeder, described in the other end in described dust blowpipe road is communicated with, blows powder passage; Described dust-proof seal ring is arranged in the through hole that described movable thimble runs through.
The lower surface of described core rod body is provided with polyurethane rubber layer.
Movable top pin type vented mould with polyurethane rubber cover of the present invention; simple and reliable for structure, with low cost, can avoid causing due to the accumulation of ceramic brick powder lot the obstruction of steam vent; thereby the workflow of having avoided shutting down cleaning steam vent, has improved production efficiency widely.
Accompanying drawing explanation
The present invention will be further described for accompanying drawing, but content in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the schematic diagram of one embodiment of the present of invention;
Fig. 2 is the schematic diagram that amplify the part of Fig. 1;
Fig. 3 is the schematic diagram of the movable thimble of Fig. 2 while ejecting;
Fig. 4 is the schematic diagram of movable thimble of the present invention;
Fig. 5 is the schematic diagram of backhaul plate of the present invention;
Fig. 6 is the side view of Fig. 5;
Fig. 7 is the schematic diagram of A-A section in Fig. 5;
Fig. 8 is the schematic diagram of B-B section in Fig. 5;
Fig. 9 is the schematic diagram of C-C section in Fig. 5;
Figure 10 is the schematic diagram of D-D section in Fig. 5;
Figure 11 is the schematic diagram of liftout plate of the present invention;
Figure 12 is the schematic diagram of A-A section in Figure 11;
Figure 13 is the schematic diagram of tailstock barrel of the present invention.
In accompanying drawing, 1 is core rod body; 11 is tailstock barrel; 12 is exhaust clearance; 13 is limiting section; 14 is compacting contact site; 2 is steam vent; 3 is movable thimble; 31 is piston head; 32 is piston; 33 is thimble body; 34 is thimble head; 35 is polyurethane rubber layer; 36 is piston seal groove; 37 is piston packing; 38 is polyurethane rubber cover; 4 is clear powder plate; 41 for blowing powder passage; 42 is pressure-vaccum pore; 43 is dust-proof seal ring; 5 is backhaul plate; 51 is sleeve port; 52 is return hydraulic cylinder pore; 53 is backhaul gas circuit; 54 is sealing strip groove; 541 is edges of boards sealing ring; 55 is interior connection via hole; 56 is core rod connection via hole; 57 is cylinder ejector pore; 58 is via seal groove; 581 is via seal circle; 6 is liftout plate; 61 for ejecting gas circuit; 62 is interior connection counterbore; 63 is core rod connection counterbore; A is inner region; B is outskirt.
The specific embodiment
Embodiment 1:
A kind of movable top pin type vented mould (Fig. 1) with polyurethane rubber cover, comprise core rod body 1, steam vent 2, movable thimble 3, clear powder plate 4 and backhaul plate 5, described backhaul plate 5, described clear powder plate 4 and described core rod body 1 be close installation successively from top to bottom, described core rod body 1 is provided with several steam vents 2, described steam vent 2 runs through described core rod body 1, described clear powder plate 4 is provided with and blows powder passage 41 and be communicated with described steam vent 2, in described steam vent 2, be provided with the movable thimble 3 that can make expanding-contracting action, described movable thimble 3 runs through described backhaul plate 5, described clear powder plate 4 and described core rod body 1, described movable thimble 3(Fig. 4) be cylinder, comprise piston head 31, piston 32, thimble body 33 and thimble head 34, one end of described piston head 31 connects described piston 32, the other end of described piston 32 connects described thimble body 33, the other end of described thimble body 33 connects described thimble head 34, described piston 32 is provided with chamfering with the junction of described thimble body 33, side around described cephalic par 31 is provided with at least one piston seal groove 36, in described piston seal groove 36, piston packing 37 is installed.The tapering that the junction of described thimble head 34 and described thimble body 33 is 1:1; The other end of described thimble head 34 is provided with polyurethane rubber cover 38; Described piston packing 37 is O RunddichtringO.Adopt polyurethane rubber cover 38 can avoid when matched moulds, thimble head 34 is stained with ceramic powder and causes scrapping of whole ceramic batch; But also avoided when movable thimble 3 ejects, due to the swing of movable thimble 3, with the wearing and tearing that miscellaneous part bumps and causes, the life-span of movable thimble 3 is lengthened, and when polyurethane rubber cover 38 is damaged, also easily change.
In described steam vent 2, be provided with cylindrical tailstock barrel 11(Figure 13), the inwall of described tailstock barrel 11 and described thimble head 34 form exhaust clearance 12, the outer wall of described tailstock barrel 11 is provided with limiting section 13 and compacting contact site 14, described compacting contact site 14 is arranged on the lower end of described tailstock barrel 11, one end of described compacting contact site 14 connects described limiting section 13, the diameter of described limiting section 13 is less than the cover external diameter of described tailstock barrel 11, the diameter of described compacting contact site 14 is less than described limiting section 13, described compacting contact site 14 is provided with chamfering with described limiting section 13 junctions.Described limiting section 13, for fixing tailstock barrel 11, avoids tailstock barrel 11 to be shifted in the running; The lower surface of described compacting contact site 14 is polyurethane rubber layer 35, adopts polyurethane rubber can avoid when matched moulds, and compacting contact site 14 is stained with ceramic powder and causes scrapping of whole ceramic batch.Tailstock barrel is set and can avoids movable thimble 3 directly to contact with core rod body 1, avoided the up and down breakage that causes core rod body 1 because of movable thimble 3.
Described backhaul plate 5(Fig. 5~10) be rectangle, described backhaul plate 5 also comprises several sleeve ports 51, at least one return hydraulic cylinder pore 52, at least one backhaul gas circuit 53, sealing strip groove 54, in several, connection via hole 55 is connected via hole 56 with several core rods, described backhaul plate 5 is divided into inner region A and outskirt B, described sealing strip groove 54 is surrounded on the surrounding of described backhaul plate 5, by described sealing strip groove 54 around part be inner region A, in described inner region A periphery is described outskirt B, the rearward end of described movable thimble 3 is that piston head 31 is nested in described sleeve port 51, described sleeve port 51 has two rows at least, described sleeve port 51 is arranged on described inner region A, every row's sleeve port 51 is parallel with the limit of described backhaul plate 5, one end of described return hydraulic cylinder pore 52 is connected with air feeder or lift pump, the other end of described return hydraulic cylinder pore 52 is communicated with described backhaul gas circuit 53, the other end of described backhaul gas circuit 53 is communicated with described sleeve port 51 one end near clear powder plate 4, described backhaul gas circuit 53, described piston head 31 forms an airtight space with described clear powder plate 4, in described sealing strip groove 54, be provided with edges of boards sealing ring 541, described interior connection via hole 55 is around being arranged between two row's sleeve ports 51 of described outskirt B and inner region A, described core rod connects via hole 56 around being arranged between two row's sleeve ports 51 of described outskirt B and inner region A.
The movable top pin type vented mould with polyurethane rubber cover of the present embodiment is also provided with via seal groove 58, and described via seal groove 56, around the surrounding that is arranged on described interior connection via hole 55, is provided with via seal circle 581 in described via seal groove 58; Described via seal circle 581 is O RunddichtringO, and described edges of boards sealing ring 541 is lines sealing ring.Hole seal groove 58 is set and can avoids gas to gush from interior connection via hole 55, increase the air-tightness of whole mould.
The movable top pin type vented mould preferably overlapping with polyurethane rubber, also be provided with liftout plate 6(Figure 11, 12) described liftout plate 6 is closely arranged at the top of described backhaul plate 5, the described described backhaul gas circuit 53 that ejects version 6 relatively described backhaul plates 5 is provided with at least one and ejects gas circuit 61, the described gas circuit 61 that ejects is communicated with described sleeve port 51 one end near liftout plate 6, described backhaul plate 5 is provided with cylinder ejector pore 56, one end of described cylinder ejector pore 56 connects air feeder, the other end of described cylinder ejector pore 57 is breach, described breach ejects gas circuit 61 described in being communicated with during with described backhaul plate 5 close installation at described liftout plate 6.Increase liftout plate 6, can to ejecting of movable thimble 3, control by the mode of blowing, greatly reduce the requirement of this mould to machining accuracy.
Described liftout plate 6 is also provided with interior connection counterbore 62 and is connected counterbore 63 with core rod; When described liftout plate 6 and described backhaul plate 5 close installation, described interior connection counterbore 62 is connected with the described interior via hole 55 that is connected, described core rod connection counterbore 63 is connected via hole 56 with described core rod and is connected, for the fixedly movable top pin type vented mould with polyurethane rubber cover of the present embodiment is installed.
Described clear powder plate 4 is also provided with pressure-vaccum pore 42 and dust-proof seal ring 43, and one end of described pressure-vaccum pore 42 connects air feeder and lift pump, described in the other end of described pressure-vaccum pore 42 is communicated with, blows powder passage 41.When matched moulds, pressure-vaccum pore 42 is air-breathing by lift pump, forms negative pressure blowing powder air intake passage 41, make air in die cavity by steam vent 2, blow powder air intake passage 41 and pressure-vaccum pore 42 is drained rapidly; When the demoulding, pressure-vaccum pore 42, by the air blowing of air feeder, blows out the ceramic powder that enters into steam vent 2 from exhaust clearance 12, has avoided Ceramic Dust to be deposited in steam vent 2 and has caused stopping up steam vent 2; Dust-proof seal ring 43 is set can increase the air-tightness of clear powder plate 4 further, makes the through hole that air can not run through by movable thimble 3 enter backhaul plate 5.
Preferably, the lower surface of described core rod body 1 is provided with polyurethane rubber layer 35, adopts polyurethane rubber layer 35 can avoid when matched moulds, and core rod body 1 is stained with ceramic powder and causes scrapping of whole ceramic batch.
During installation, liftout plate 6, backhaul plate 5, clear powder plate 4 and described core rod body 1 are arranged in order from top to bottom, and with screw, by interior connection via hole 55, are connected via hole 56 with core rod it is stepped up to installation.The piston head 31 of described movable thimble 3 is nested in described sleeve port 51, and movable thimble 3 runs through described backhaul plate 5, described clear powder plate 4 and described core rod body 1.Matched moulds is beaten before brick, and thimble head 34 is retracted into the top of tailstock barrel 11, and is a plane with suppressing contact site 14 balances; During matched moulds (Fig. 2), pressure-vaccum pore 42 is by air-breathing, blowing powder air intake passage 41 formation negative pressure, make air in die cavity as described in arrow, through thimble head 34 and the exhaust space 12 of the inside formation of tailstock barrel 11, flow out, and from clear powder plate 4 blow powder air intake passage 41 and pressure-vaccum pore 42 is drained rapidly, guarantee that mould assembling action completes fast smoothly.During die sinking, air feeder is blown to cylinder ejector pore 57, and gas leads to described sleeve port 51 near one end of liftout plate 6 through ejecting gas circuit 61, and makes the piston head of movable thimble 3 movable downwards, thimble head 34(Fig. 3) stretch out tailstock barrel 11, ceramic powder is subject to the effect of gravity and drops out; For fear of when movable thimble 3 ejects, the wearing and tearing that bump and cause with tailstock barrel 11 due to the swing of movable thimble 3, the end of movable thimble 3 is provided with polyurethane rubber cover 38 life-span of movable thimble 3 and tailstock barrel 11 is lengthened; In order to clean out more up hill and dale the powder in exhaust clearance 12, air feeder is blown to pressure-vaccum pore 42, and gas drives the powder remaining in exhaust clearance 12 to discharge by exhaust clearance 12; Subsequently, air feeder is blown to return hydraulic cylinder pore 52, gas leads to sleeve port 51 near one end of clear powder plate 4 through backhaul gas circuit 53, because described backhaul gas circuit 53, described piston head 31 form an airtight space with described clear powder plate 4, so that the piston head of movable thimble 3 31 is upwards movable, thimble head 34 is retracted in tailstock barrel 11, and with compacting contact site 14 balances be a plane, just complete backhaul action, wait for next mould assembling action.
The present invention, the problem that gas when not only having solved ceramic stock mould matched moulds and beating brick is discharged, and also has following beneficial effect: 1. owing to having adopted 3 pairs of steam vents 2 of movable thimble to stretch out and the action of retracting, add the air blowing of gas hole 42, the powder that makes to remain in exhaust clearance 12 can be discharged mould up hill and dale, has avoided the accumulation of ceramic powder and has caused the obstruction of steam vent 2; 2. the end of movable thimble 3 has been provided with polyurethane rubber cover 38, while having avoided movable thimble 3 to eject and tailstock barrel 11 bump and cause both sides' wearing and tearing, but also avoided ceramic powder to stick in thimble head 34 places; 3. during due to matched moulds, adopted pressure-vaccum pore 42 to carry out air-breathing, formed negative pressure blowing powder air intake passage 41, made air in die cavity as described in arrow, more promptly drained; 4. the air blowing of gas hole 42, the powder that makes to remain in exhaust clearance 12 can be discharged mould up hill and dale, has avoided the accumulation of ceramic powder and has caused the obstruction of steam vent 2.The new whole actions of this practicality all can operate automatically, have realized automated production, have greatly reduced artificial operation, have reduced production cost, and the work that need not shut down because of the powder in cleaning steam vent, have greatly improved production efficiency.
Finally should be noted that; above embodiment is only for illustrating technical scheme of the present invention but not limiting the scope of the invention; although the present invention is explained in detail with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement technical scheme of the present invention, and not depart from essence and the scope of technical solution of the present invention.