CN103611763A - Method for producing side-wall fixing component through bending machine - Google Patents
Method for producing side-wall fixing component through bending machine Download PDFInfo
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- CN103611763A CN103611763A CN201310489048.9A CN201310489048A CN103611763A CN 103611763 A CN103611763 A CN 103611763A CN 201310489048 A CN201310489048 A CN 201310489048A CN 103611763 A CN103611763 A CN 103611763A
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- bender
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Abstract
The invention provides a method for producing a side-wall fixing component through a bending machine. The bending function of the bending machine is used repeatedly, and the shape of a bending cutting die and bending times are adjusted according to the shape of the section of a product; a centrifuge modeling is put in a machining component to control the shape of the section of the product for maintaining the smoothness and flatness of bending during the repairing and arrangement process, the balance of stress during the machining process is ensured by determining the position of a stop dog according to the stress analysis of the machining component, and the pass rate and smoothness and flatness of the product are further guaranteed. The method for producing the side-wall component through the bending machine has the advantages that a machining enterprise can use the bending machine low in cost to achieve the production process originally needed to be achieved only by high-end machining equipment which is higher in price, and the production cost of the enterprise is greatly reduced.
Description
Technical field
The invention belongs to machining production field, be specifically related to a kind of method of utilizing bender to produce sidewall fixation kit.
Background technology
Along with scientific and technological progress, market transparence, dog-eat-dog, especially for machinery industry, the profit of most of enterprise has all been subject to certain impact, how can be that each enterprise all needs a problem of facing by the new function of developing as far as possible common equipment.Really, which enterprise all wants an apparatus can produce multiple product, even wants to utilize simple common equipment to replace expensive machinery.
For mechanical fitting manufacturing enterprise, bender is the most general, is also the most ancient comparatively speaking, and price neither be expensive especially, and using method is also fairly simple, mainly also for once processing; But for some, have the parts of several roads bending, because demand bending part is also smooth, smooth.Because the using method of traditional bender is simple, and can depend on forming mill for the processing of several roads bending component, therefore, for the use of bender, not have further exploration.
Summary of the invention
In order to address the above problem, the invention provides a kind of method of utilizing bender to produce sidewall fixation kit, concrete technical scheme is as follows:
Utilize bender to produce a method for sidewall fixation kit, concrete production and processing method is as follows:
Steps A: materials processing plate is put into bending cutting die bending for bender;
Step B: the not dogleg section of the product of above-mentioned steps gained is put into bending cutting die bending for bender, and the dogleg section of above-mentioned steps gained and not dogleg section form a structure that approaches sealing;
Step C: the product of step B gained is put into bender, by finishing cutting die crimping, make the structure that approaches sealing in step B closed;
Step D: by the product of step C gained at closure place with being welded to connect.
Further improve and be: before described step B, according to the cross sectional shape of sidewall fixation kit, determine the number of times of repeating step A.
Further improve and be: in the process in described step C, by the inside that approaches the structure of sealing in described step B place one with the similar heart mould of planform that approaches sealing, the size of described heart mould is slightly less than the size of encircling in the structure that approaches sealing in described step B.
Further improve and be: in the process in described step C, according to the stressing conditions of the structure that approaches sealing in step B, add a block, make the structure that approaches sealing in step B keep stress balance, described block holding device withstands.
Beneficial effect of the present invention: a kind of method of utilizing bender to produce sidewall fixation kit provided by the invention has realized mechanic factory workers originally need to be by the production process that the more high-end operated implement of high price just can complete by producing with bender less expensive in price, the product diversification that greatly reduces the production cost ,Ye Wei enterprise of enterprise provides a new path.
Accompanying drawing explanation
Fig. 1 is the structure diagram of the sidewall fixation kit in embodiment.
Fig. 2-Fig. 5 is the outline of process of the sidewall fixation kit in embodiment.
Wherein: 1-bending cutting die, 2-materials processing plate, 3-falsework, 4-plummer, 5-groove, 6-vertical compression cutting die, 7-heart mould, 8-block, 11-folding section one, 12-folding section two, 13-folding section three, 14-raw bodies.
The specific embodiment
In order to deepen understanding of the present invention; below in conjunction with drawings and Examples, the present invention is described in further detail; this embodiment is only for explaining the present invention; for the simple transformation of utilizing technical scheme of the present invention to carry out; and do not depart from the situation of flesh and blood of the present invention, all belong to the scope of protection of the invention.
Utilize bender to produce a method for quadrangle sidewall fixation kit, described bender mainly consists of falsework 3, plummer 4, bending cutting die 1 and the groove 5 that matches with bending cutting die 1, and concrete production and processing method is as follows:
Steps A: materials processing plate 2 is put into bending cutting die 1 bending 99 degree for bender, form folding section 1;
Step B: the product of steps A gained is put into bending cutting die 1 bending 107 degree for bender;
Step C: the product of step B gained is put into bending cutting die 1 bending 90 degree for bender, obtain folding section 3 13, remainder is raw bodies 14, makes folding section 1, folding section 2 12, folding section 3 13 and raw bodies 14 form a structure that approaches sealing;
Step D: the product of step C gained is put on bender, interiors of products at step C gained is placed one and the similar heart mould 7 of this product structure shape, the size of described heart mould 7 is slightly less than the planform of this product, and a block withstanding with cylinder 8 is equipped with in the upright plane outside of the folding section 3 13 of this product, by vertical compression cutting die 6 crimpings, make the structure that approaches sealing described in step C closed.
Step e: the product closure of step D gained is located with being welded to connect.
In the present embodiment, in step D, adopt heart mould to control the shape in product compression cross section, guarantee as much as possible the cross sectional shape of product; When repairing with vertical compression cutting die, because the active force of cutting die acts in the structure that approaches sealing, in mass action power, have a power of sliding to the right, and along with the process power of backfin can be increasing, and Bian Shangjia a cylinder, along with the process of backfin, cylinder is intensified pressure gradually also, so just can offset the effect of the power of product, in assurance process of producing product, power is stable, and then makes bending part smooth, smooth.
The beneficial effect of the present embodiment: a kind of method of utilizing bender to produce sidewall fixation kit that the present embodiment provides, the sidewall fixation kit needing for manufacture elevator provides new method, under the situation that there is no expensive forming mill, with common bender, can produce, the utilization rate that has improved business equipment, provides cost savings.
Claims (4)
1. utilize bender to produce a method for sidewall fixation kit, concrete production and processing method is as follows:
Steps A: materials processing plate is put into bending cutting die bending for bender;
Step B: the not dogleg section of the product of above-mentioned steps gained is put into bending cutting die bending for bender, and the dogleg section of above-mentioned steps gained and not dogleg section form a structure that approaches sealing;
Step C: the product of step B gained is put into bender, by finishing cutting die crimping, make the structure that approaches sealing in step B closed;
Step D: by the product of step C gained at closure place with being welded to connect.
2. a kind of method of utilizing bender to produce sidewall fixation kit according to claim 1, is characterized in that: before described step B, according to the cross sectional shape of sidewall fixation kit, determine the number of times of repeating step A.
3. a kind of method of utilizing bender to produce sidewall fixation kit according to claim 1 and 2, it is characterized in that: in the process in described step C, by the inside that approaches the structure of sealing in described step B place one with the similar heart mould of planform that approaches sealing, the size of described heart mould is slightly less than the size of encircling in the structure that approaches sealing in described step B.
4. a kind of method of utilizing bender to produce sidewall fixation kit according to claim 1 and 2, it is characterized in that: in the process in described step C, according to the stressing conditions of the structure that approaches sealing in step B, add a block, make the structure that approaches sealing in step B keep stress balance, described block holding device withstands.
Priority Applications (1)
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CN201310489048.9A CN103611763A (en) | 2013-10-18 | 2013-10-18 | Method for producing side-wall fixing component through bending machine |
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CN201310489048.9A CN103611763A (en) | 2013-10-18 | 2013-10-18 | Method for producing side-wall fixing component through bending machine |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3218839A (en) * | 1961-11-25 | 1965-11-23 | Rosanes Jacob | Structural elements and the manufacture thereof |
JPS5653824A (en) * | 1979-10-09 | 1981-05-13 | Nishimura Koki Kk | Manufacture of square pipe with single seam |
JPH10258313A (en) * | 1997-03-14 | 1998-09-29 | Nakajima Kokan Kk | Manufacture of square steel tube |
JP3746489B2 (en) * | 2003-03-20 | 2006-02-15 | ナカジマ鋼管株式会社 | Manufacturing method of rectangular steel pipe and manufacturing equipment of rectangular steel pipe |
CN201744576U (en) * | 2010-09-08 | 2011-02-16 | 芜湖市建鑫汽车零部件有限责任公司 | Automobile strengthening spring bending mold |
CN102164691A (en) * | 2008-09-25 | 2011-08-24 | 杰富意钢铁株式会社 | Method of manufacturing closed structural member, press-forming device, and closed structural member |
-
2013
- 2013-10-18 CN CN201310489048.9A patent/CN103611763A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3218839A (en) * | 1961-11-25 | 1965-11-23 | Rosanes Jacob | Structural elements and the manufacture thereof |
JPS5653824A (en) * | 1979-10-09 | 1981-05-13 | Nishimura Koki Kk | Manufacture of square pipe with single seam |
JPH10258313A (en) * | 1997-03-14 | 1998-09-29 | Nakajima Kokan Kk | Manufacture of square steel tube |
JP3746489B2 (en) * | 2003-03-20 | 2006-02-15 | ナカジマ鋼管株式会社 | Manufacturing method of rectangular steel pipe and manufacturing equipment of rectangular steel pipe |
CN102164691A (en) * | 2008-09-25 | 2011-08-24 | 杰富意钢铁株式会社 | Method of manufacturing closed structural member, press-forming device, and closed structural member |
CN201744576U (en) * | 2010-09-08 | 2011-02-16 | 芜湖市建鑫汽车零部件有限责任公司 | Automobile strengthening spring bending mold |
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Application publication date: 20140305 |