Energy-saving numerical control grinding sizing device
Technical field
The present invention relates to bean product manufacture field, be specially a kind of energy-saving numerical control grinding sizing device.
Background technology
Bean product are a kind of very tasty foods, are deeply subject to liking of consumers in general.Traditional beancurd making method generally all adopts the mode of making by hand, comprise bubble beans, defibrination, mashing off, filter, point slurry, the operations such as dehydration forming, in above-mentioned defibrination operation, fiberizer at present used is simple in structure, it is mostly a machine one mill design, soybean conventionally need to be ground and the vegetable protein in soybean all could be ground for three times when defibrination, thereby existing grinding machine in use " is taken a lot of work, time-consuming, effort, take electricity, water wasting ", also unhygienic, operating efficiency is extremely low, the soymilk concentration that existing fiberizer grinds also cannot be set, control and be not easy to very much operation, therefore affect the production and processing of next step bean product.
Summary of the invention
All there is the problems such as inefficiency, unhygienic, soymilk concentration is uncontrollable in order to solve refining equipment used in existing Tofu processing in the present invention, a kind of energy-saving numerical control grinding sizing device is provided.
The present invention adopts following technical scheme to realize: energy-saving numerical control grinding sizing device, refining device by an elementary defibrination device and two secondary defibrination devices in turn staged be connected and form, wherein the structure of elementary defibrination device, secondary defibrination device all comprises material feeding box, grinding machine case and the gearbox arranging from top to bottom, and material feeding box top is provided with charging aperture, water inlet; Grinding machine case inner bottom part runs through an axle that stretches into ecto-entad and be set in together, No. two axles and No. three axles, in grinding machine case, surrounding is provided with the poly-slurry screen pack being arranged on an axle, in grinding machine case, top is provided with and is arranged on the grinder-mixer on axle No. three, grinder-mixer below is provided with fixed emery wheel, upper fixed emery wheel below is provided with the lower Mobile grinding wheel with its matched in clearance, lower Mobile grinding wheel is arranged on No. two axles, and grinding machine case top one side has discharging opening, and below has grout outlet; Arrange in gearbox by the power transmission shaft of transmission mechanism control and be arranged on respectively the variable transmission mechanism between axle, No. two axles, No. three axles and power transmission shaft; Grinder-mixer in elementary defibrination device is high speed crushing knife, and the grinder-mixer in secondary defibrination device is low rate mixing blade.
Adopt fiberizer structure of the present invention, during apparatus arrangement, the discharging opening of elementary defibrination device docks with the charging aperture of the secondary defibrination device of First, the discharging opening of the secondary defibrination device of First docks with the charging aperture of second secondary defibrination device, by that analogy, form the defibrination process of step helix formula, in elementary defibrination device, soybean is put into by charging aperture, open into water, soybean falls in grinding machine case, open transmission mechanism, high speed crushing knife is pulverized soybean, and flow between upper fixed emery wheel and lower Mobile grinding wheel, utilize the phase mutual friction between lower Mobile grinding wheel and upper fixed emery wheel, start defibrination, the screenings grinding flow in poly-slurry screen pack, high speed centrifugation rotation along with poly-slurry screen pack, utilize centrifugal force by the soya-bean milk grinding and bean dreg separation, soya-bean milk is flowed out by the grout outlet of grinding machine case below, bean dregs throw away from the discharging opening of grinding machine case top, got rid of to next secondary defibrination device, the bean dregs that obtain are carried out to defibrination again, generally be preferably three times, so just the vegetable protein in soybean all can be ground, owing to soybean being pulverized in elementary defibrination device, so the grinder-mixer in all secondary defibrination devices is low rate mixing blade.
In order further to optimize the structure of this refining device, improve its function, the present invention has also carried out following structural design:
The water inlet of described elementary defibrination device, secondary defibrination device is all connected with water inlet pipe, grout outlet is all connected with pulp arm, all water inlet pipes are all communicated with water inlet manifold, inlet end on water inlet manifold is provided with flow of inlet water control valve, all pulp arms are all communicated with pulp house steward, pulp house steward's grout outlet end is provided with densimeter, and flow of inlet water control valve is serially connected in the control loop of densimeter.This structural design, regulates the size of densimeter as required, to set soymilk concentration, then opens flow of inlet water control valve, automatically regulates inflow, reaches setting requirement.
Power transmission shaft lower end in described elementary defibrination device and secondary defibrination device gearbox is provided with three shaft transmission cases, and the power intake of three shaft transmission cases is connected with a power motor.The present invention utilizes a power motor, then by three shaft transmission cases, carries out power transmission, can realize the secondary defibrination device of elementary defibrination device and Duo Tai and work simultaneously, reduces production costs, and reduces energy consumption, reaches the object of energy-conserving and environment-protective.
In fixed emery wheel, have installing hole, infrared distance measuring sensor is set in installing hole, the display screen being connected with infrared distance measuring sensor signal output is installed in grinding machine box top.Described infrared distance measuring sensor is existing known products, its operation principle and structure are well known to those of ordinary skill in the art, it is for the gap between fixed emery wheel on Real-Time Monitoring and lower Mobile grinding wheel that the present invention adopts infrared distance measuring sensor, to avoid between the two the too small and phenomenon of the transmission mechanism that is damaged in gap, simultaneously also avoid there are wearing and tearing after long-play, between the two excesssive gap and do not meet the problem of defibrination requirement.
Described lower Mobile grinding wheel is provided with rotary positioning frame outward, grinding machine box top is provided with the touch hole relative with rotary positioning frame position, before the normal startup of equipment, operator can touch rotary positioning frame by touching hole, to judge whether the gap between upper fixed emery wheel and lower Mobile grinding wheel meets startup requirement.
Compared with prior art, the present invention has the following advantages: fiberizer is machine three mills, in use, can disposablely complete defibrination three times, " saving of labor, save time, laborsaving, power saving, water-saving ", health again, soymilk concentration is set before start, after start, the dense meter of soya-bean milk and inlet regulating valve mutual induction regulate flow of inlet water, control soymilk concentration, reach setting requirement, being convenient to finished product makes, simple in structure, reasonable in design, easy and simple to handle, dependable performance, energy-conserving and environment-protective, can realize the industrialization that bean curd is produced, automation, also can be used for other bean product processing industries such as soya-bean milk production.
Accompanying drawing explanation
Fig. 1 is the structural representation of elementary defibrination device of the present invention;
Fig. 2 is the structural representation of secondary defibrination device of the present invention;
Fig. 3 is the use state diagram of fiberizer of the present invention;
Fig. 4 is the connection diagram of inlet pipeline and the pulp pipeline of fiberizer of the present invention;
Fig. 5 is the scheme of installation of elementary defibrination device, secondary defibrination device gearbox intermediate solid drive shaft and three shaft transmission cases;
Fig. 6 is the structural representation in three shaft transmission cases in the specific embodiment;
In figure: 1-material feeding box; 2-grinding machine case; 3-gearbox; 4-charging aperture; 5-water inlet; Axle of 6-; No. bis-axles of 7-; No. tri-axles of 8-; The poly-slurry of 9-screen pack; The upper fixed emery wheel of 10-; Mobile grinding wheel under 11-; 12-discharging opening; 13-grout outlet; 14-power transmission shaft; 15-variable transmission mechanism; 16-high speed crushing knife; 17-low rate mixing blade; 18-water inlet pipe; 19-pulp arm; 20-water inlet manifold; 21-flow of inlet water control valve; 22-pulp house steward; 23-densimeter; 24-tri-shaft transmission cases; 25-power motor; 26-spur gear; 27-bears gear; 28-installing hole; 29-infrared distance measuring sensor; 30-display screen; 31-rotary positioning frame; 32-touches hole.
The specific embodiment
Energy-saving numerical control grinding sizing device, as shown in Figure 1, 2, 3, refining device by an elementary defibrination device with to two secondary defibrination devices in turn staged be connected and form, wherein the structure of elementary defibrination device, secondary defibrination device all comprises material feeding box 1, grinding machine case 2 and the gearbox 3 arranging from top to bottom, and material feeding box top is provided with charging aperture 4, water inlet 5; Grinding machine case inner bottom part runs through and stretches into an axle that ecto-entad is set in together 6, No. two axles 7 and No. three axles 8, in grinding machine case, surrounding is provided with the poly-slurry screen pack 9 being arranged on an axle, in grinding machine case, top is provided with and is arranged on the grinder-mixer on axle No. three, grinder-mixer below is provided with fixed emery wheel 10, upper fixed emery wheel below is provided with the lower Mobile grinding wheel 11 with its matched in clearance, lower Mobile grinding wheel is arranged on No. two axles, grinding machine case top one side has discharging opening 12, and lower bottom part has grout outlet 13; Arrange in gearbox by the power transmission shaft 14 of transmission mechanism control and be arranged on respectively the variable transmission mechanism 15 between axle, No. two axles, No. three axles and power transmission shaft; Grinder-mixer in elementary defibrination device is high speed crushing knife 16, and the grinder-mixer in secondary defibrination device is low rate mixing blade 17.
As shown in Figure 4, the water inlet 5 of elementary defibrination device, secondary defibrination device is all connected with water inlet pipe 18, grout outlet is all connected with pulp arm 19, all water inlet pipes are all communicated with water inlet manifold 20, inlet end on water inlet manifold is provided with flow of inlet water control valve 21, all pulp arms are all communicated with pulp house steward 22, and pulp house steward's grout outlet end is provided with densimeter 23, and flow of inlet water control valve is serially connected in the control loop of densimeter.
As shown in Figure 5, power transmission shaft 14 lower ends in elementary defibrination device and secondary defibrination device gearbox are provided with three shaft transmission cases 24, the power intake of three shaft transmission cases is connected with a power motor 25, as shown in Figure 6, refining device of the present invention preferably adopts an elementary defibrination device and two secondary defibrination devices to form, like this, in three shaft transmission cases, be provided with the spur gear 26 being arranged on power motor driving shaft, and be arranged on respectively elementary defibrination device, three negative gears 27 on power transmission shaft in two secondary defibrination device gearboxes, spur gear and three negative gears are intermeshing, during work, by a power motor, drive spur gear transmission, spur gear drives other three negative gears to rotate again, realize three defibrination devices works simultaneously.
Defibrination process is as follows: before start, by densimeter, set soymilk concentration, open into water, opening three defibrination devices of driven by motor starts working, from elementary defibrination device charging aperture, put into raw material, beginning is by high speed crushing knife, pulverize and flow between upper fixed emery wheel and lower Mobile grinding wheel, start defibrination, grind screenings, to poly-slurry screen pack, dry separated, soya-bean milk flows into pulp arm from grout outlet, bean dregs throw away from discharging opening, get rid of into the secondary defibrination device of First charging aperture, stirring pressurization flows between upper fixed emery wheel and lower Mobile grinding wheel, grind screenings and be poly-slurry screen pack drying separation, soya-bean milk flows into pulp arm from grout outlet, bean dregs throw away from discharging opening, get rid of into second defibrination device charging aperture, stir pressurization, in inflow between fixed emery wheel and lower Mobile grinding wheel, grind screenings, by poly-slurry screen pack, dry separated, soya-bean milk flows into pulp arm from grout outlet, bean dregs throw away from discharging opening, 3 defibrination soya-bean milk that device goes out flow into pulp house steward by pulp arm respectively, by densimeter, flow out, as soymilk concentration does not reach requirement, control valve regulates flow of inlet water to reaching setting requirement automatically.
As shown in Figure 1, 2, in upper fixed emery wheel 10, have installing hole 28, infrared distance measuring sensor 29 is set in installing hole, the display screen 30 being connected with infrared distance measuring sensor signal output is installed in grinding machine box top; Lower Mobile grinding wheel 11 is outer is provided with rotary positioning frame 31, and grinding machine box top is provided with the touch hole 32 relative with rotary positioning frame position.