CN103600159A - Impeller hub welding process method - Google Patents
Impeller hub welding process method Download PDFInfo
- Publication number
- CN103600159A CN103600159A CN201310565373.9A CN201310565373A CN103600159A CN 103600159 A CN103600159 A CN 103600159A CN 201310565373 A CN201310565373 A CN 201310565373A CN 103600159 A CN103600159 A CN 103600159A
- Authority
- CN
- China
- Prior art keywords
- impeller
- welding
- impeller hub
- hub
- back shroud
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/007—Spot arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
Abstract
The invention relates to an impeller hub welding process method. The method includes a, using a press to press an impeller hub into an impeller rear cover plate; b, symmetrically welding four or six spot welding points at a position where a pressing-in end of the impeller hub is connected with an impeller rear cover plate, and performing circular seam welding on a positon where the end portion of the other end of the impeller hub is connected with the impeller rear cover plate; c, performing wiredrawing processing on a central hole of the impeller hub after welding. By the method, forming of gaps between the impeller hub and the impeller cover plates can be effectively avoided, welding strength and rigidity of an impeller can be guaranteed, and service life of the impeller can be prolonged.
Description
Technical field
The present invention relates to a kind of impeller hub welding technique.
Background technology
For stainless steel stamping parts impeller, the thickness of impeller cover only has 1~3 millimeter conventionally, and in order to improve the strength and stiffness of impeller, its back shroud often need weld the wheel hub of a stainless steel.Because back shroud is sheet member, therefore easily when boxing, produce welding stress, thereby cause the distortion of back shroud, cause impeller hub and impeller cover to occur gap, affect the weld strength between impeller hub and back shroud, affect service life.
Summary of the invention
The present invention solves the deficiencies in the prior art and provides a kind of impeller hub and impeller cover place of effectively avoiding to occur gap, guarantees weld strength and the rigidity of impeller, improves the impeller hub welding technique in the service life of impeller.
The present invention is achieved through the following technical solutions above-mentioned purpose:
An impeller hub welding technique, comprises the steps:
A, impeller hub is pressed into back shroud of impeller with forcing press;
B, at impeller hub, be pressed into end and be symmetrically welded four or six weld nuggets with back shroud of impeller junction, and then circular seam welding is carried out in the junction of the end of the impeller hub other end and back shroud of impeller;
C, the centre bore of impeller hub after welding is carried out to wire drawing processing.
Before welding, remove the spot on impeller hub and back shroud of impeller surface.
Described spot welding adopts argon tungsten-arc welding to carry out, and during spot welding, by the method for symmetrical welding, welds.
The pressure of described forcing press is controlled at 0.5Mpa ± 0.1Mpa.
Adopt said method, the present invention is because back shroud of impeller is sheet member, before boxing, first impeller hub and impeller cover are carried out to the fixing of symmetrical spot welding, the impact of the welding stress while effectively having eliminated welding, thereby weld strength and the rigidity of impeller have been improved, can effectively avoid impeller hub and impeller cover place to occur gap, while preventing in existing impeller hub welding process in boxing, produce the distortion that welding stress causes, improve the service life of impeller.
Accompanying drawing explanation
Fig. 1 is the structural representation after impeller hub and back shroud of impeller are installed.
Fig. 2 is the structural representation of spot welding of the present invention position.
Fig. 3 is weld nugget artwork of the present invention.
Individual in accompanying drawing, 1 is that welding gun head, 2 is that back shroud of impeller, 3 is that girth welding place, 4 is that spot-welded place, 5 is impeller hub.
The specific embodiment
Further describe the specific embodiment of this patent below.
As shown in Figure 1 to Figure 3, impeller hub 5 is located by centre bore, by forcing press, is pressed into back shroud of impeller 2, and interference fit with it.When forcing press press-fits, should make special positioner, and the pressure of forcing press should excessive (pressure be controlled at 0.5Mpa ± 0.1Mpa), in case damage back shroud of impeller 2 while press-fiting by pressure.
Adopt argon tungsten-arc welding (TIG weldering) to carry out spot welding to spot-welded place, the back shroud of impeller back side 4, during spot welding, by the welding sequence of symmetrical welding, with reference to Fig. 3, what 4A-4A '-4B-4B ' was installed is arranged symmetrically with solder joint in proper order, can reduce the distortion of the inequality generation of being heated.
Control welding current and speed of welding, adopt argon tungsten-arc welding (TIG weldering) back shroud of impeller 2 flange places to be carried out to the girth welding of whole ring seam welding place 3, during welding, by impeller hub 5 centre bores, locate, with welding gun 1 boxing one week.Postwelding keeps face of weld smooth, the mild transition of weld reinforcement, the flavous metallic luster of maintenance weld seam.
During welding, can carry out with reference to following table the debugging of parameter:
The table 1 welding parameter debugging table of comparisons
Stainless steel thickness | Tungsten filament diameter | Welding current | Speed of welding | Electric arc height | |
1mm | 1.6 | 60A | 3~4mm/s | 1.5~2mm | |
1.5mm | 2.4 | 80A | 3~4mm/s | 1.5~2mm | |
2.0mm | 2.4 | 120A | 3~4mm/s | 1.5~2mm | |
2.5mm | 2.4 | 150A | 3~4mm/s | 1.5~2mm | |
3mm | 2.4 | 200A | 3~4mm/s | 1.5~2mm |
Existence due to thermal stress in the process of welding one whole circle, is out of shape centre bore to some extent, therefore postwelding reply endoporus carries out wire drawing processing.
Claims (4)
1. an impeller hub welding technique, is characterized in that, comprises the steps:
A, impeller hub is pressed into back shroud of impeller with forcing press;
B, at impeller hub, be pressed into end and be symmetrically welded four or six weld nuggets with back shroud of impeller junction, and then circular seam welding is carried out in the junction of the end of the impeller hub other end and back shroud of impeller;
C, the centre bore of impeller hub after welding is carried out to wire drawing processing.
2. impeller hub welding technique according to claim 1, is characterized in that, removes the spot on impeller hub and back shroud of impeller surface before welding.
3. impeller hub welding technique according to claim 1, is characterized in that, described spot welding adopts argon tungsten-arc welding to carry out, and during spot welding, by the method for symmetrical welding, welds.
4. impeller hub welding technique according to claim 1, is characterized in that, the pressure of described forcing press is controlled at 0.5Mpa ± 0.1Mpa.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310565373.9A CN103600159A (en) | 2013-11-14 | 2013-11-14 | Impeller hub welding process method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310565373.9A CN103600159A (en) | 2013-11-14 | 2013-11-14 | Impeller hub welding process method |
Publications (1)
Publication Number | Publication Date |
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CN103600159A true CN103600159A (en) | 2014-02-26 |
Family
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Family Applications (1)
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CN201310565373.9A Pending CN103600159A (en) | 2013-11-14 | 2013-11-14 | Impeller hub welding process method |
Country Status (1)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111872562A (en) * | 2020-07-14 | 2020-11-03 | 河南航天液压气动技术有限公司 | Welding method of thin-wall bearing piece |
CN113601049A (en) * | 2021-07-05 | 2021-11-05 | 中车青岛四方机车车辆股份有限公司 | Circumferential weld welding method and welding device |
CN114160920A (en) * | 2021-11-02 | 2022-03-11 | 重庆红宇精密工业集团有限公司 | Welding process method for fixing block of cover assembly |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5529276B2 (en) * | 1975-04-25 | 1980-08-02 | ||
JPS5872694A (en) * | 1981-10-28 | 1983-04-30 | Hitachi Ltd | Impeller with boss and a manufacturing method therefor |
CN1103341A (en) * | 1994-08-13 | 1995-06-07 | 中国水利水电第四工程局机电安装处 | Process for installation of in-situ welded large-size disc type water-wheel generator rotor support |
JPH07224793A (en) * | 1994-02-15 | 1995-08-22 | Ebara Corp | Impeller and production thereof |
CN200946590Y (en) * | 2006-07-27 | 2007-09-12 | 上海凯泉泵业(集团)有限公司 | Stainless steel stamping and welding impeller |
CN201582191U (en) * | 2009-12-01 | 2010-09-15 | 上海连成(集团)有限公司 | Novel structure of low-specific speed impeller |
CN101975187A (en) * | 2010-11-12 | 2011-02-16 | 浙江利欧股份有限公司 | Intermittently welded impeller and welding method thereof |
CN102996502A (en) * | 2012-11-17 | 2013-03-27 | 赵景权 | Combined welding type water pump impeller and forming method thereof |
CN202971303U (en) * | 2012-10-31 | 2013-06-05 | 上海莲盛泵业制造有限公司 | Centrifugal pump impeller |
-
2013
- 2013-11-14 CN CN201310565373.9A patent/CN103600159A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5529276B2 (en) * | 1975-04-25 | 1980-08-02 | ||
JPS5872694A (en) * | 1981-10-28 | 1983-04-30 | Hitachi Ltd | Impeller with boss and a manufacturing method therefor |
JPH07224793A (en) * | 1994-02-15 | 1995-08-22 | Ebara Corp | Impeller and production thereof |
CN1103341A (en) * | 1994-08-13 | 1995-06-07 | 中国水利水电第四工程局机电安装处 | Process for installation of in-situ welded large-size disc type water-wheel generator rotor support |
CN200946590Y (en) * | 2006-07-27 | 2007-09-12 | 上海凯泉泵业(集团)有限公司 | Stainless steel stamping and welding impeller |
CN201582191U (en) * | 2009-12-01 | 2010-09-15 | 上海连成(集团)有限公司 | Novel structure of low-specific speed impeller |
CN101975187A (en) * | 2010-11-12 | 2011-02-16 | 浙江利欧股份有限公司 | Intermittently welded impeller and welding method thereof |
CN202971303U (en) * | 2012-10-31 | 2013-06-05 | 上海莲盛泵业制造有限公司 | Centrifugal pump impeller |
CN102996502A (en) * | 2012-11-17 | 2013-03-27 | 赵景权 | Combined welding type water pump impeller and forming method thereof |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111872562A (en) * | 2020-07-14 | 2020-11-03 | 河南航天液压气动技术有限公司 | Welding method of thin-wall bearing piece |
CN113601049A (en) * | 2021-07-05 | 2021-11-05 | 中车青岛四方机车车辆股份有限公司 | Circumferential weld welding method and welding device |
CN114160920A (en) * | 2021-11-02 | 2022-03-11 | 重庆红宇精密工业集团有限公司 | Welding process method for fixing block of cover assembly |
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Application publication date: 20140226 |