CN103599867A - Ultrasonic spraying device for atomizing viscous liquid and suspension liquid - Google Patents
Ultrasonic spraying device for atomizing viscous liquid and suspension liquid Download PDFInfo
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- CN103599867A CN103599867A CN201310383192.4A CN201310383192A CN103599867A CN 103599867 A CN103599867 A CN 103599867A CN 201310383192 A CN201310383192 A CN 201310383192A CN 103599867 A CN103599867 A CN 103599867A
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- transducer
- spraying device
- ultrasonic
- end bar
- ultrasonic spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
- B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
- B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
- B05B17/0623—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers coupled with a vibrating horn
- B05B17/063—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers coupled with a vibrating horn having an internal channel for supplying the liquid or other fluent material
Abstract
An ultrasonic spraying device for atomizing viscous liquid and suspension liquid comprises a rear seat, a transducer, a transducer rear end, a piezoelectric vibrator group, an electrode soldering lug, a transducer front end, a shell, an electrical port, a liquid inlet port and an air inlet port. When the ultrasonic spraying device works, liquid enters the ultrasonic spraying device from the liquid inlet port, flows to an atomizing end face through a straight-through hole in the energy transducer and is atomized. By the aid of an amplitude-change pole and acoustic surface wave atomizing principle, the vibration amplitude of ultrasonic waves emitted by the ultrasonic transducer is increased by the ultrasonic amplitude-change pole, the liquid with high viscosity or the solid particle suspension liquid can be atomized, the efficiency of the spraying device is improved, and more than 1L/h atomizing quantity can be provided for pure water atomizing 1W electric power. The ultrasonic resonance frequency of the ultrasonic spraying device ranges from 20kHz to 300kHz.
Description
Affiliated technical field
The present invention relates to a kind of liquid dispensing apparatus, particularly relate to a kind of ultrasonic spraying device of or the suspension that contains small solid particle higher for atomization viscosity, belong to ultrasonic atomization field.
Background technology
The atomization of liquid is to make it to disperse to tear or apply by liquid being applied to mechanical energy the process that heat energy makes it to be vaporized into fine particle.The atomising device conversion efficiency of mode of heating is generally on the low side, and it is not suitable for using medical treatment or the chemical field that can not be heated at some atomized liquid.
Since 20 century 70s, ultrasonic fog is turned to a kind of novel atomization of liquid technology and is widely used in the every field such as medical treatment, civilian, industrial, scientific research.Ultrasonic atomization is to utilize the higher-order of oscillation that ultrasonic transducer sends to tear into small particle in the liquid of transducer face.This ultrasonic transducer consists of a piezoelectric ceramic wafer conventionally, by loading the electronic impulse identical with piezoelectric ceramics resonant frequency, drives ultrasonic transducer to vibrate.This kind of common frequency of supersonic atomizer is higher, between 1MHz to 3MHz, and because simple its operating efficiency of vibration of piezoelectric chip that relies on is lower, the electrical power that conventionally will load more than 10W just can be by pure water atomization, and the electrical power of 20W only can provide the pure water atomization quantity of 300ml/h.In addition, the viscosity of atomized liquid is very restricted, conventionally can not surpass 1.2cps, so this kind of supersonic atomizer is only suitable in atomized water, alcohol or similar solution.And in unloaded (no liquid), inefficient higher-order of oscillation transducer can be warming up to more than 200 ℃ moment, cause transducer to burn, so this kind of supersonic atomizer must completely be immersed in liquid and work, thereby make this atomising device conventionally need a tank and atomization from bottom to up, only have by applying certain water conservancy diversion gas and liquid mist could be blown into other directions, this defect also allows this kind of atomising device be very limited in many practical applications.
At the beginning of late 1990s, 21 century, a kind of ultrasonic atomization technique that utilizes micropore metal sheet and piezoelectric chip to combine starts to be employed.This technology utilizes etching or laser to process many very thin micropores in a foil (being generally nickel alloy, stainless steel or titanium alloy) central area, aperture is generally at several microns to tens microns, quantity is not several thousand to several ten thousand etc., then ring piezoelectric potsherd is bonded on micropore metal sheet, radial vibration by ring piezoelectric potsherd drives the thickness direction of micropore metal sheet central area to vibrate, liquid is torn atomization while flowing through micropore metal sheet central area, the particle of atomization is ejected at the opposite side of sheet metal through micropore.Because this atomising device has used the radial frequency of piezoelectric ceramic piece, supersonic frequency is generally between 100kHz to 200kHz.This supersonic atomizer is due to the lever principle of utilizing, make the more single piezoelectric ceramic piece of amplitude at micropore metal sheet center have large increase, and the efficiency of whole atomising device also improves greatly, generally only need the driving voltage of 3V to 5V, the power of 0.5W-1W just can be by pure water atomization.And this atomising device do not need to soak in water completely, it realizes the atomization to any direction substantially, and does not need water storage device.Because this kind of supersonic atomizer has compact small and exquisite and lower powered advantage, it is widely used in the fields such as Portable atomizer, humidifier, fumigating machine.But due to the easy reason such as obstruction of the metal fatigue of micropore metal sheet, micropore, stability and the life-span of this supersonic atomizer are lower, and owing to can not loading larger power, the atomization quantity of this atomising device is generally less, are no more than 100ml/h.Although and having utilized lever principle, the amplitude of sheet metal is still limited, and the too small very easily obstruction of micropore, makes this kind of atomizer the same with traditional high frequency piezoelectric ceramic sheet atomizer, cannot the higher liquid of atomization viscosity.
Due to existing supersonic atomizer all cannot atomization viscosity the higher or liquid that contains solid impurity, and atomization quantity is lower, makes the ultrasonic atomization conventionally can only be for fields such as air wetting, champignon beauty treatments.For fields such as the spraying of special liquid material, chemical industry manufacture, chemical analyses, ultrasonic atomization technique is difficult to be employed always.
Summary of the invention
The present invention proposes in view of this problem, its objective is a kind of ultrasonic spraying device that utilizes ultrasonic variable amplitude bar and surface acoustic wave atomizing principles is provided, by ultrasonic variable amplitude bar, increase hyperacoustic amplitude that ultrasonic transducer sends, the liquid or solid particle suspension liquid that viscosity is larger can be atomized, and by applying the Compressed Gas of particular orientation, liquid mist evenly be sprayed.
A kind of ultrasonic spraying device for atomization thick liquid and suspension of the present invention, it comprises back seat, transducer, shell, electrical port, feed liquor port and air inlet port.Described transducer is connected to the front side of back seat, and jacket is connected outside transducer and with back seat front side, and the rear side of back seat connects respectively electrical port, feed liquor port and air inlet port.The inner side first half of described shell is circular cone tubular structure, and latter half is cylinder-like structure, and shell front end face centre bit is equipped with a circular hole outlet, and the front end face of transducer front end is positioned at this circular hole exit.The ultrasonic resonator frequency of this ultrasonic spraying device is between 20kHz to 300kHz.
Described transducer comprises transducer rear end, piezoelectric vibrator group, electrode weld tabs and transducer front end, and the electrode of piezoelectric vibrator group is drawn by electrode weld tabs and is connected with electrical port.Piezoelectric vibrator group is coaxially enumerated and is formed by the circular piezoelectric ceramic piece of even number, and is electrically connected to parallel way, and a piezoelectric vibrator group wherein utmost point is electrically connected to transducer front end and transducer rear end.
Described transducer front end is structurally sequentially divided into atomization end, front end bar, middle-end bar and rear end bar four parts, and atomization end is disc, truncated cone-shaped or reverse frustoconic, and front end bar is cylindrical or truncated cone-shaped, and middle-end bar and rear end bar are cylindrical.The diameter of rear end bar is less than the diameter of middle-end bar, the diameter of middle-end bar is 2 times to 5 times of front end bar maximum gauge, front end bar maximum gauge is 1 times to 3 times of front end bar minimum diameter, and the maximum gauge of atomization end is more than or equal to the minimum diameter of front end bar and is less than the diameter of middle-end bar.In transducer front end central shaft position, have a clear opening to run through atomization end, front end bar, middle-end bar and rear end bar, this through hole is fluid passage, and through-hole diameter is between 0.2mm to 7mm.
Described electrode weld tabs and transducer rear end are circular, and the rear end bar of transducer front end is connected with back seat with transducer rear end through piezoelectric vibrator group, electrode weld tabs.The external diameter of piezoelectric vibrator group, electrode weld tabs and transducer rear end is identical with the middle-end shank diameter of transducer front end.
Compare with supersonic atomizer of the prior art, the present invention is owing to having adopted technique scheme, atomization ability and the nebulization efficiency of supersonic atomizer have been improved, can realize the atomization with interior liquid to viscosity 100cps, the atomization quantity of 1L/h can be provided for the electrical power of pure water atomization 1W, atomizing particle is between 10 microns to 100 microns, and supersonic atomizer of the present invention is not stored by body fluid and the restriction of liquid level, in the situation that there is no water conservancy diversion wind, can not spray to any direction yet, in precision, spray, spraying is dry, the fields such as chemical analysis have broad application prospects.
Accompanying drawing explanation
Fig. 1 is the 3D entity schematic diagram of ultrasonic spraying device of the present invention;
Fig. 2 is the 3D profile of ultrasonic spraying device of the present invention;
Fig. 3 is the 3D entity schematic diagram of transducer in ultrasonic spraying device of the present invention;
Fig. 4 is the section of structure of transducer in ultrasonic spraying device of the present invention
The specific embodiment:
As depicted in figs. 1 and 2, the invention discloses a kind of ultrasonic spraying device for atomization thick liquid and suspension, it comprises back seat 3, transducer 1 and shell 2.Described transducer 1 is fixed on back seat 3 by a connecting rod 4, and shell 2 covers on outside transducer 1 and is connected with back seat 3 front sides, and the rear side of back seat 3 is connected with respectively electrical port 31, feed liquor port 32 and air inlet port 33.The inner side first half of described shell 2 is circular cone tubular structure, and latter half is cylinder-like structure, and shell 2 front end face centre bits are equipped with a circular hole outlet, and the atomization end 11a of transducer front end 11 is positioned at this circular hole exit.A clear opening 11e is run through in transducer 1 central shaft position, and aperture is 1.2mm.During work, liquid enters from feed liquor port 32, flows to atomization end 11a face be atomized by the clear opening 11e in transducer 1.At air inlet port 33, pass into 0.05MPa to the Compressed Gas of 0.2MPa, Compressed Gas flows through the cavity between shell 2 and transducer 1 and sprays at atomization end 11a and shell 2 circular hole exits, and the Compressed Gas of ejection is uniformly distributed the drop being atomized.
As shown in Figure 3 and Figure 4, described transducer 1 comprises transducer rear end 12, piezoelectric vibrator group 13, electrode weld tabs 14 and transducer front end 11, and the electrode of piezoelectric vibrator group 13 is drawn by electrode weld tabs 14.Piezoelectric vibrator group 13 is coaxially enumerated and is formed by 2 circular piezoelectric ceramic pieces, and is electrically connected to parallel way, and a piezoelectric vibrator group 13 wherein utmost point is electrically connected to transducer front end 11 and transducer rear end 12.Transducer front end 11 is structurally sequentially divided into atomization end 11a, front end bar 11b, middle-end bar 11c and rear end bar 11d tetra-parts.The rear end bar 11d of transducer front end 11 is connected with connecting rod 4 with transducer rear end 12 through piezoelectric vibrator group 13, electrode weld tabs 14.In this embodiment, the ultrasonic resonator frequency of transducer 1 is 100kHz.
Claims (6)
1. for a ultrasonic spraying device for atomization thick liquid and suspension, it comprises back seat, transducer, shell, electrical port, feed liquor port and air inlet port; It is characterized in that: the transducer of described ultrasonic spraying device is connected to the front side of back seat, jacket is connected outside transducer and with back seat front side, and the rear side of back seat connects respectively electrical port, feed liquor port and air inlet port;
The ultrasonic frequency of described ultrasonic spraying device is between 20kHz to 300kHz;
Described transducer comprises transducer rear end, piezoelectric vibrator group, electrode weld tabs, transducer front end, and the electrode of piezoelectric vibrator group is drawn by electrode weld tabs and is connected with electrical port;
There is a through hole described transducer front end central shaft position, and aperture is between 0.2mm to 7mm;
The inner side first half of described shell is circular cone tubular structure, and latter half is cylinder-like structure, and shell front end face centre bit is equipped with a circular hole outlet, and the front end face of transducer front end is positioned at this circular hole exit.
2. ultrasonic spraying device according to claim 1, it is characterized in that: described transducer front end is divided into atomization end, front end bar, middle-end bar and rear end bar four parts, atomization end is disc, truncated cone-shaped or reverse frustoconic, front end bar is cylindrical or truncated cone-shaped, and middle-end bar and rear end bar are cylindrical.
3. ultrasonic spraying device according to claim 2, it is characterized in that: the diameter of rear end bar is less than the diameter of middle-end bar, the diameter of middle-end bar is 2 times to 5 times of front end bar maximum gauge, front end bar maximum gauge is 1 times to 3 times of front end bar minimum diameter, and the maximum gauge of atomization end is more than or equal to the minimum diameter of front end bar and is less than the diameter of middle-end bar.
4. ultrasonic spraying device according to claim 1, it is characterized in that: piezoelectric vibrator group is coaxially enumerated and formed by the circular piezoelectric ceramic piece of even number, and be electrically connected to parallel way, a piezoelectric vibrator group wherein utmost point is electrically connected to transducer front end and transducer rear end.
5. according to the ultrasonic spraying device one of claim 1-4 Suo Shu, it is characterized in that: electrode weld tabs and transducer rear end are circular, the rear end bar of transducer front end is connected with back seat with transducer rear end through piezoelectric vibrator group, electrode weld tabs.
6. ultrasonic spraying device according to claim 5, the external diameter of piezoelectric vibrator group is identical with the external diameter of transducer rear end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310383192.4A CN103599867A (en) | 2013-08-29 | 2013-08-29 | Ultrasonic spraying device for atomizing viscous liquid and suspension liquid |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310383192.4A CN103599867A (en) | 2013-08-29 | 2013-08-29 | Ultrasonic spraying device for atomizing viscous liquid and suspension liquid |
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| CN103599867A true CN103599867A (en) | 2014-02-26 |
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| CN201310383192.4A Pending CN103599867A (en) | 2013-08-29 | 2013-08-29 | Ultrasonic spraying device for atomizing viscous liquid and suspension liquid |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104324839A (en) * | 2014-11-14 | 2015-02-04 | 千藤（南京）环保科技有限公司 | Natural focusing type ultrasonic atomization nozzle |
| CN104689946A (en) * | 2014-07-30 | 2015-06-10 | 北京东方金荣超声电器有限公司 | Superfine ultrasonic sprayer |
| CN105091177A (en) * | 2015-09-22 | 2015-11-25 | 江阴民诚塑料制品有限公司 | Aroma diffusing and humidifying equipment |
| CN105561486A (en) * | 2015-11-16 | 2016-05-11 | 北京航空航天大学 | Ultrasonic sputum eliminator |
| CN110044951A (en) * | 2019-04-26 | 2019-07-23 | 西北工业大学 | A kind of contactless aviation kerosine drop vaporising device |
| CN111358685A (en) * | 2020-03-18 | 2020-07-03 | 天津大学 | Ultrasonic auxiliary sputum excretion device for sputum liquefaction |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104689946A (en) * | 2014-07-30 | 2015-06-10 | 北京东方金荣超声电器有限公司 | Superfine ultrasonic sprayer |
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| CN110044951A (en) * | 2019-04-26 | 2019-07-23 | 西北工业大学 | A kind of contactless aviation kerosine drop vaporising device |
| CN111358685A (en) * | 2020-03-18 | 2020-07-03 | 天津大学 | Ultrasonic auxiliary sputum excretion device for sputum liquefaction |
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Owner name: BEIJING DONGFANG JINRONG ULTRASONIC ELECTRIC CO., Free format text: FORMER OWNER: XIA WEI Effective date: 20140303 |
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Effective date of registration: 20140303 Address after: 101111, Beijing Zhongguancun science and Technology Park, Tongzhou Park light mechanical and electrical integration industrial base, five light street, No. 1, Tongzhou District Applicant after: Beijing Dongfang Jinrong Ultrasonic Electrical Equipment Co., Ltd. Address before: 101300 rainbow Avenue, Portland garden, Beijing, Shunyi District 148 Applicant before: Xian Wei |
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Application publication date: 20140226 |