CN103591349A - High-flow intelligent warning type safety valve - Google Patents

High-flow intelligent warning type safety valve Download PDF

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Publication number
CN103591349A
CN103591349A CN201310519787.8A CN201310519787A CN103591349A CN 103591349 A CN103591349 A CN 103591349A CN 201310519787 A CN201310519787 A CN 201310519787A CN 103591349 A CN103591349 A CN 103591349A
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CN
China
Prior art keywords
pipe support
safety valve
type safety
hollow connecting
boss
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Pending
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CN201310519787.8A
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Chinese (zh)
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赵士民
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Individual
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Individual
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Priority to CN201310519787.8A priority Critical patent/CN103591349A/en
Publication of CN103591349A publication Critical patent/CN103591349A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/04Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
    • F16K17/048Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded combined with other safety valves, or with pressure control devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0008Mechanical means
    • F16K37/0016Mechanical means having a graduated scale

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Safety Valves (AREA)

Abstract

The invention provides a high-flow intelligent warning type safety valve. The shortcoming on the technology of safety valves is overcome. The high-flow intelligent warning type safety valve comprises a valve body connector, wherein a floating valve element, a sealing subassembly and a valve element retaining ring are arranged in an inner hole of the valve body connector; the valve body connector is connected with a spring barrel and an external threaded pipe support; a luminescent material is coated on the outer surface of the spring barrel; a graduated disc is arranged on the outer surface of the external threaded pipe support; a high-strength luminescent material coats the outer surface of the external threaded pipe support; a compression spring and a hollow connecting rod are arranged in the spring barrel; and a travel adjusting sealing seat capable of moving vertically and a buffering sealing gasket are arranged in the hollow connecting rod. A memory line annular ring is arranged in the inner hole of the external threaded pipe support; and a reference line annular ring is arranged outside the external threaded pipe support. The safety valve not only can meet the requirement on high-pressure, quick and high-flow drainage, but also can display and record change conditions of work pressure of braces at any time. The safety timbering condition of a fully-mechanized coal mining support can be distantly observed in a proper range and even in an environment with weak light. The high-flow intelligent warning type safety valve can be widely applied to gas-liquid devices and systems in other industries.

Description

A kind of large flow quantity intelligent caution type safety valve
Technical field
The present invention relates to a kind of coal mine fully-mechanized mining hydraulic support Direct spring loaded safety valve.
Background technique
At present, home and abroad is for the Direct spring loaded safety valve on coal mine fully-mechanized mining hydraulic support, although type is a lot, but basic principle and structure are roughly the same, be to utilize Compress Spring to control a semi-hollow sliding valve core that is provided with many overflow holes along circular ring surface, the height that pressing force requires is adjusted the on-off action that Compress Spring is realized safety valve.Through the long-term proof of using, also there are many deficiencys in used various types of safety valve, as: 1, existing safety valve technology all shows and record function without safety warning, pressure, operator cannot understand size and the pillar performance condition of support work resistance, more cannot observe at a distance and discriminatory analysis top board and base plate situation of change.2, safety valve overflow hole is comprised of a plurality of circular apertures, and aisle spare is fixed, and can not meet the requirement of large flow fast discharging of impacting with high pressure and moment.The problems referred to above, in the urgent need to the further Improvement and perfection of existing safety valve, fundamentally solve and strengthen the reliability of safety valve, for field personnel and device security play a protective role.
Summary of the invention
A kind of large flow quantity intelligent caution type safety valve that the object of the invention is to be to overcome the technical deficiency of existing safety valve and provide, this kind of safety valve not only can meet and adapt to instantaneous pressure and impact fast large flow unloading, and can manifest at any time and record the situation of change of pillar working pressure.In proper range, though also can distant surveillance under the environment of insufficient light to the safety support situation of fully mechanized mining supporter.This kind of large flow quantity intelligent caution type safety valve can be widely used in gas and liquid pressure-bearing device and the system of other industry.
For achieving the above object, the technological scheme that the present invention takes is: a kind of large flow quantity intelligent caution type safety valve, it comprises that endoporus is equipped with the valve body attachment of the floating plug of through hole, black box, spool back-up ring, is connected with the spring strut of outer surface coated with luminescent material through screw thread.The outer upper end of spring strut is provided with boss, under boss, along side ring face, is made as the initial dynamic line of pressure.In spring strut, establish Compress Spring, upper and lower end is respectively equipped with pressure adjusting nut and floating spring seat.In Compress Spring circle, establish the threaded hollow connecting rod of endoporus, in hollow connecting rod, be provided with the stroke that can move up and down and adjust sealing seat and buffering sealing gasket.Stroke is adjusted sealing seat, and through cushion seal pad, the thrust by Compress Spring is connected and seals with floating plug upper end.Stroke adjustment sealing seat through being threaded, moves up and down to adjust drainage locations and the stroke of floating plug with hollow connecting rod by left rotation and right rotation.Spring strut is provided with external screw-thread pipe support outward, external screw-thread pipe support surface scribbles high-strength luminescent material, and be provided with the screw thread, pressure scale line of installation reference line annular ring and the delineation of memory wire loop and be threaded with hollow connecting rod through hollow connecting bolt to guide chute, the pipe support capping of boss, and realize linkage from top to bottom with floating plug.External screw-thread pipe support endoporus is provided with memory wire loop circle, and the directed boss that the upper end ring surface of memory wire loop circle is provided with is memory line.External screw-thread pipe support outside is provided with tapped reference line annular ring, and reference line annular ring upper end ring surface is made as pressure setting reference line.The variation length of the luminous surface by spring strut and external screw-thread pipe support outer surface different colours is realized distant surveillance warning support pressurized situation.By determining the position of reference line, memory line, dynamic line, contrast with pressure scale line, can the pressure of pillar, overload, leakage, impact condition be realized intelligent record and be analyzed.By being provided with the floating plug of a plurality of long trough relief holes and through hole, can realize the requirement of large flow fast discharging of impacting with high pressure and moment.
Accompanying drawing explanation
Fig. 1 is a kind of large flow quantity intelligent caution type safety valve outline drawing
Fig. 2 is a kind of large flow quantity intelligent caution type safety valve structure half sectional view diagram.
Fig. 3,4,5,6,7, the 8th, the local aid illustration figure in Fig. 1 .22 place.
In Fig. 1: 1, hollow connecting bolt, 2, pipe support capping, 5, memory wire loop circle, 6, spring strut, 7, reference line annular ring, 10, external screw-thread pipe support, 20, spool back-up ring, 21, graduation line, 22. local aid illustration figure.
In Fig. 2: 1, hollow connecting bolt, 2, pipe support capping, 3, hollow connecting rod, 4, the whole nut of pressure, 5, memory wire loop circle, 6, spring strut, 7, reference line annular ring, 8, Compress Spring, 9, stroke adjusts sealing seat, 10, external screw-thread pipe support, 11, cushion seal pad, 12, quick pressure releasing passage, 13, outage, 14, floating spring seat, 15, apocenosis passage, 16, black box, 17, valve body connecting base head, 18, relief hole, 19, floating plug, 20, spool back-up ring, 21, graduation line, 22. local aid illustration.
In Fig. 3,4,5,6,7,8: 5, memory wire loop circle, 6, spring strut, 7, reference line annular ring, 10, external screw-thread pipe support, 21, graduation line.
: embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 2, a kind of large flow quantity intelligent caution type safety valve, it comprises that endoporus is equipped with the valve body attachment 17 of the floating plug 19 of through hole, black box 16, spool back-up ring 20, through screw thread, is connected with the spring strut 6 of outer surface coated with luminescent material.The outer upper end of spring strut 6 is provided with boss, under boss, along side ring face, is made as the initial reference line of pressure.In spring strut 6, establish Compress Spring 8, upper and lower end is respectively equipped with pressure adjusting nut 4 and floating spring seat 14.In Compress Spring circle 8, establish the threaded hollow connecting rod 3 of endoporus, in hollow connecting rod 3, be provided with the stroke that can move up and down and adjust sealing seat 9 and buffering sealing gasket 11.Stroke is adjusted sealing seat 9, and through cushion seal pad 11, the thrust by Compress Spring 8 is connected and seals with floating plug 19 upper end.Stroke adjustment sealing seat 9 through being threaded, moves up and down to adjust drainage locations and the stroke of floating plug 19 with hollow connecting rod 3 by left rotation and right rotation.The outer external screw-thread pipe support 10 that is provided with of spring strut 8, pipe support surface scribbles high-strength luminescent material, and be provided with guide chute, the pipe support capping 2 of screw thread, pressure scale line 21 and the memory wire loop circle 5 directed boss of installation reference line annular ring 7, through hollow connection spiral shell, 1 is threaded with hollow connecting rod 3, and realizes linkage from top to bottom with floating plug 19.External screw-thread pipe support 10 endoporus are provided with memory wire loop circle 5, and the directed boss that the upper end ring surface of memory wire loop circle 5 is provided with is memory line.External screw-thread pipe support 10 outsides are provided with tapped reference line annular ring 7, and reference line annular ring 7 upper end ring surfaces are made as pressure setting reference line.The variation length of the luminous surface by spring strut 8 and external screw-thread pipe support 10 outer surface different colours, can realize distant surveillance and warning support pressurized situation.By determining the position of reference line, memory line, dynamic line, contrast with pressure scale line 21, can the pressure of pillar, overload, leakage, impact condition be realized intelligent record and be analyzed.By being provided with the floating plug of a plurality of long trough relief holes 18 and through hole, can realize the requirement of large flow fast discharging of impacting with high pressure and moment.
Floating plug recited above (9) is through hole, and bottom is provided with a plurality of long trough relief holes (18) therein, and upper end is provided with boss, and boss axial end is made as circular arc, and lower end is provided with the spool back-up ring (20) being threaded.
The both sides of the memory wire loop circle 5 directed boss guide chutes that described external screw-thread pipe support 10 is provided with are respectively equipped with pressure scale and work highlight.
Described stroke is adjusted sealing seat 9 and is coordinated with the upper-end surface of cushion seal pad 11, floating plug 19, with solving high pressure quick earial drainage problem of moment.
Described memory wire loop circle 5 home positions are along limit, to be connected under the boss with spring strut 6 outer upper ends, and by elastic-friction, form interlock with external screw-thread pipe support 10, while moving to limit position on external screw-thread pipe support 10, memory wire loop circle 5 is subject to stopping along limit under the boss of spring strut 6 outer upper ends, produce relative sliding with external screw-thread pipe support 10, synchronize with spring strut 6, invariant position.When external screw-thread pipe support 10 moves down, memory wire loop circle 5 moves down thereupon.
Described pipe support capping 2 exterior edge faces are provided with a plurality of apertures with axle center symmetry, and the instrument of adjusting pressure adjusting nut 4 as rotation inserts.
Working procedure: be the initial dynamic line of pressure along side ring face under the boss of setting spring cylinder 6 outer upper ends, closely connected with memory wire loop circle 5 upper end ring surfaces is 0, by reference line annular ring 7 upper-end surfaces in accordance with regulations pressure move to the corresponding pressure position that external screw-thread pipe support 10 marks, now highly pressurised liquid enters in valve body attachment 17 cavitys by 17 times end entrances of valve body attachment, promote floating plug 9, cushion seal pad 11, stroke is adjusted sealing seat 9 and is driven hollow connecting rod 3 and floating spring seat 14, overcome the thrust of Compress Spring 8 and drive hollow connecting bolt 1, pipe support capping 2, on external screw-thread pipe support 10 and reference line annular ring 7, move.Memory wire loop circle 5 is stopped by spring strut 6 boss, closely connected invariant position.When reference line annular ring 7 upper-end surfaces move under the boss of spring strut 6 outer upper ends along 0 start line working area, below of the junction plane of side ring face and memory wire loop circle 5 upper end ring surfaces or when three lines overlap, stop fluid injection, now this valve has entered normal working.
When being subject to the effect of external force, when valve body attachment 17 cavity internal pressures are increased, promote floating plug 9 and move on again, while moving over black box 16 sealing station on long trough relief hole 18, highly pressurised liquid excretes through floating spring seat 14 lower end passages and outage 13.
If top board moment presses, long trough relief hole 18 is obstructed because impacting earial drainage, and now the sealing surface of cushion seal pad 11 and floating plug 9 is impacted by highly pressurised liquid to be opened, to realize large flow quick fluid-discharge.
When fluid pressure is less than safe opening pressure, safety valve cuts out automatically.
When fluid pressure reduces, memory wire loop circle 5, reference line annular ring 7 move down with external screw-thread pipe support 10, and memory wire loop circle 5 departs from 0 start line of spring strut 6 junction planes.
Below in conjunction with Fig. 3,4,5,6,7,8 aid illustration figure, the typical example shown in three's change in location state on edge under the boss of memory wire loop circle 5, reference line annular ring 7, spring strut 6 outer upper ends is briefly described.For ease of narration, spy marks above-mentioned each sideline in aid illustration figure with arrow.
Fig. 3. home position.Closely connected along limit under the boss of memory wire loop circle 5 and spring strut 6 outer upper ends, reference line annular ring 7 is in authorized pressure position.
Fig. 4. under the boss of memory wire loop circle 5 and spring strut 6 outer upper ends along limit closely connected and with the be separated by distance of regulation of reference line annular ring 7, illustrate working properlyly, equipment state is good.
Fig. 5. memory wire loop circle 5 departs under the boss of spring strut 6 outer upper ends along limit, and in reference line annular ring 7 tops, illustrate this valve during operation valve body internal pressure reduce, or cause because of leakage and other reason.
Fig. 6. closely connected or overlap with reference line annular ring 7 threes along limit under the boss of memory wire loop circle 5 and spring strut 6 outer upper ends, illustrate that pressure reaches safety valve enable possition.
Fig. 7. reference line annular ring 7 surpasses under the boss of memory wire loop circle 5 and spring strut 6 outer upper ends the position closely connected along limit, and pressure limit be described, and safety valve discharge opeing is obstructed, or safety valve inefficacy.
Fig. 8. memory wire loop circle 5 surpasses reference line annular ring 7, and with the boss of spring strut 6 outer upper ends under separated by a distance along limit, under the boss of reference line annular ring 7 in memory wire loop circle 5 and spring strut 6 outer upper ends, along neutral position, limit, the safety valve state that was subject to automatically to resume work again after impacting with high pressure is described.
Memory wire loop circle 5 adopts hand reset, rotation reference line annular ring 7 capable of regulating upper-lower positions.

Claims (5)

1. a large flow quantity intelligent caution type safety valve, it comprises that endoporus is equipped with the valve body attachment (17) of the floating plug of through hole (19), black box (16), spool back-up ring (20), through screw thread, is connected with the spring strut (6) of outer surface coated with luminescent material; In spring strut (6), establish Compress Spring (8), upper and lower end is respectively equipped with pressure adjusting nut (4) and floating spring seat (14); In Compress Spring (8) circle, establish the threaded hollow connecting rod of endoporus (3), in hollow connecting rod (3), be provided with the stroke that can move up and down and adjust sealing seat (9) and buffering sealing gasket (11); External screw-thread pipe support (10) endoporus is provided with memory wire loop circle (5), outside is provided with reference line annular ring (7), it is characterized in that: described external screw-thread pipe support (10) outer surface scribbles high-strength luminescent material and is provided with pressure scale line (21) and memory wire loop circle (5) boss chute, through pipe support capping (2), hollow connecting bolt (1), hollow connecting rod (3), stroke, adjust sealing seat (9) and be connected with buffering sealing gasket (11), and realize linkage from top to bottom with moving floating plug 9.
2. a kind of large flow quantity intelligent caution type safety valve according to claim 1, it is characterized in that: described external screw-thread pipe support (10) is a rounded cylindrical, outer surface is provided with screw thread and is threaded with reference line annular ring (7), surface coated with luminescent material, is provided with memory wire loop circle (5) and is connected by elastic-friction with external screw-thread pipe support (10) and forms friction driving in hole.
3. a kind of large flow quantity intelligent caution type safety valve according to claim 1, it is characterized in that: described floating plug (9) is through hole, bottom is provided with a plurality of long trough relief holes (18) therein, upper end is provided with boss, boss axial end is made as circular arc, and lower end is provided with the spool back-up ring (20) being threaded.
4. a kind of large flow quantity intelligent caution type safety valve according to claim 1, it is characterized in that: described hollow connecting rod (3), in hole, be provided with the stroke being threaded and adjust sealing seat (9), by rotating distance, adjusting sealing seat (9) can move up and down.
5. a kind of large flow quantity intelligent caution type safety valve according to claim 1, is characterized in that: described spring strut (6) outer surface is provided with luminescent material, and upper end is provided with boss back-up ring.
CN201310519787.8A 2013-10-24 2013-10-24 High-flow intelligent warning type safety valve Pending CN103591349A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310519787.8A CN103591349A (en) 2013-10-24 2013-10-24 High-flow intelligent warning type safety valve

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Application Number Priority Date Filing Date Title
CN201310519787.8A CN103591349A (en) 2013-10-24 2013-10-24 High-flow intelligent warning type safety valve

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103924993A (en) * 2014-03-20 2014-07-16 赵士民 Long-distance visible high-flow pressure display and memory type safety valve
CN104913091A (en) * 2015-05-29 2015-09-16 中国石油天然气股份有限公司 Adjustable visual alarm type safety valve
CN106286914A (en) * 2016-08-15 2017-01-04 赵士民 A kind of aobvious pressure memory caution type relief valve

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2150334Y (en) * 1993-01-06 1993-12-22 山东矿业学院 Direct-reading type pressure-measuring device
EP1674774A1 (en) * 2004-12-23 2006-06-28 Evolve Paintball Limited Outlet pressure limiting valve
CN2835559Y (en) * 2005-11-17 2006-11-08 赵士民 Self-exhaust and lengthenable external-injection type single hydraulic support
CN102877866A (en) * 2012-10-17 2013-01-16 赵士民 Double-injection double-seal pressure-display memory type single hydraulic prop
CN202790736U (en) * 2012-08-16 2013-03-13 中国石油化工股份有限公司 Plunger type safety valve
CN103291983A (en) * 2013-06-28 2013-09-11 三一重型装备有限公司 Safety valve and hydraulic support with same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2150334Y (en) * 1993-01-06 1993-12-22 山东矿业学院 Direct-reading type pressure-measuring device
EP1674774A1 (en) * 2004-12-23 2006-06-28 Evolve Paintball Limited Outlet pressure limiting valve
CN2835559Y (en) * 2005-11-17 2006-11-08 赵士民 Self-exhaust and lengthenable external-injection type single hydraulic support
CN202790736U (en) * 2012-08-16 2013-03-13 中国石油化工股份有限公司 Plunger type safety valve
CN102877866A (en) * 2012-10-17 2013-01-16 赵士民 Double-injection double-seal pressure-display memory type single hydraulic prop
CN103291983A (en) * 2013-06-28 2013-09-11 三一重型装备有限公司 Safety valve and hydraulic support with same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103924993A (en) * 2014-03-20 2014-07-16 赵士民 Long-distance visible high-flow pressure display and memory type safety valve
CN104913091A (en) * 2015-05-29 2015-09-16 中国石油天然气股份有限公司 Adjustable visual alarm type safety valve
CN104913091B (en) * 2015-05-29 2017-09-01 中国石油天然气股份有限公司 Adjustable visual alarm type safety valve
CN106286914A (en) * 2016-08-15 2017-01-04 赵士民 A kind of aobvious pressure memory caution type relief valve

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Application publication date: 20140219