CN103589027A - Preparation method of reinforced hydrogenated butyronitrile composite material - Google Patents

Preparation method of reinforced hydrogenated butyronitrile composite material Download PDF

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Publication number
CN103589027A
CN103589027A CN201310540630.3A CN201310540630A CN103589027A CN 103589027 A CN103589027 A CN 103589027A CN 201310540630 A CN201310540630 A CN 201310540630A CN 103589027 A CN103589027 A CN 103589027A
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rubber
preparation
hydrogenated butyronitrile
carbon black
matrix material
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CN201310540630.3A
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李再峰
王增林
孙宝全
谷开召
张福涛
李敢
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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Abstract

The invention discloses a preparation method of a reinforced hydrogenated butyronitrile composite material. The preparation method comprises the steps: firstly, placing hydrogenated butyronitrile rubber in a mixing mill for plasticating, after a roller is coated with the hydrogenated butyronitrile rubber, successively adding stearic acid, a metal oxide and an anti-aging agent into the mixing mill to mix for 5 min, then adding a reinforcing agent, mixing evenly, followed by adding a vulcanizing agent and a vulcanizing auxiliary agent, mixing evenly, and then carrying out mill run and batching-off to obtain mixed rubber; under conditions of the temperature of 170 DEG C, the vulcanization time of 20 min and the vulcanization pressure of 15 MPa, vulcanizing the mixed rubber after mixing to form the hydrogenated butyronitrile vulcanized rubber by a flat-plate vulcanizing machine. With adopting of acrylate, carbon black or a mixture thereof as the reinforcing agent, the rubber composite material with excellent performance is prepared; and a rubber canister processed form the material has good sealing effect under the temperature of 170 DEG C and the pressure difference of 30-60 MPa, and the prepared rubber has high mechanical properties and aging resistance at the room temperature or the high temperature, and can work in an oil medium under the temperature of 170 DEG C and the pressure of 30-60 MPa for a long time.

Description

A kind of preparation method who strengthens hydrogenated butyronitrile matrix material
Technical field
The present invention relates to relate to a kind of preparation method who strengthens hydrogenated butyronitrile matrix material, be mainly used in the rubber seal under high temperature and high pressure condition in low-permeability oil deposit petroleum production engineering, belong to rubber composite preparing technical field.
Background technology
Along with deepening continuously of oil-gas field development, oil field at home will turn to deep-well, ultra deep well and thermal recovery well, unconventional, low-permeability oil deposit gradually, adopt the technique of subsection water injection, staged fracturing, segmentation water blockoff to construct.In above-mentioned petroleum production engineering process implementing, oil field pkr is the key part in process for petroleum recovery, and packing element is the key of key in pkr.Packing element, under hydraulic thrust effect, by acting on pkr casing wall of axial compressive force, seals to sleeve pipe.Along with the degree of depth of oil and water well increases, temperature, the pressure on stratum are more and more higher, in, in the operation such as the layer mining of dark oil well, water blockoff, pressure break, water filling, oil field packing element has been brought into play keying action.In recent years, oil well has entered high water-cut stage, add new oil production method---the needs of thermal recovery, also has the underground working increasingly worsening, the packing element that existing heatproof is 120 ℃ can not meet the needs of oilfield exploitation, and packing elements more than 150 ℃ of above, interior pressure 30MPa of development research heatproof could meet the need of work of current oil field drilling.At present, the packing element technology of using with 120 ℃ of high temperature and high pressure conditions under 90 ℃ of High Temperature High Pressure is domestic ripe.Oil field at home is generally using 150 ℃ of heatproofs, withstand voltage poor 30MPa as main performance index high temperature resistant, high pressure fracturing packer packing element.Higher than the packing element using under 150 ℃ of degree, high temperature, high pressure is domestic, almost there is no producer's processing, mainly at present rely on import.
J karger-Kocsis (Tribological Testing of Peroxide Cured HNBR with Different MWCNT and Silica Contents under Dry Sliding and Rolling Conditions against Steel [J] journal of Applied Polymer Science, 2008,108:2840-2851 prepares multi-walled carbon nano-tubes (MWCNT) and SiO 2the HNBR matrix material strengthening, carbon nanotube is compared with SiO 2show more superior enhancement, MWCNT is compound, and HNBR rubber shows good tear-resistant effect.About the modification reinforcement of HNBR rubber, report more employing zinc dimethacrylate salt (ZMA) both at home and abroad.Zinc dimethacrylate salt (ZMA) and HNBR rubber compatibility are better, but dispersed and imperfect, show certain chemiluminescence with carbon black N550, the tensile strength of rubber composite of preparation is generally less than 35MPa, not can solve higher than 150 ℃, the sealing difficult problem of High Pressure Difference.
Summary of the invention
The present invention, in order to overcome the above-mentioned shortcoming existing in prior art, provides a kind of preparation method who strengthens hydrogenated butyronitrile matrix material.Prepared rubber is higher at normal temperature or mechanical behavior under high temperature, ageing resistance is excellent, in oily media environment, under the operating mode of 170 ℃ * 30~60MPa, can long term operation use.
For achieving the above object, the technology used in the present invention solution is: a kind of preparation method who strengthens hydrogenated butyronitrile matrix material, step is as follows: first hydrogenated nitrile-butadiene rubber is placed in to mill and plasticates, after hydrogenated nitrile-butadiene rubber bag roller, add successively stearic acid, metal oxide, anti-aging agent mixing 5min in mill, then add toughener mixing evenly, then add again vulcanizing agent and vulcanization aid mixing evenly after, under thin-pass, sheet makes rubber unvulcanizate; By the rubber unvulcanizate mixing, at 170 ℃, curing time 20min, under the condition of sulfide stress 15 MPa, vulcanizes and hydrogenated butyronitrile cross-linked rubber with vulcanizing press.
Further, the hydrogenation degree of described hydrogenated nitrile-butadiene rubber is greater than 96%, and acrylonitrile content is 44%.
Further, described toughener refers to the mixture of the one or both of carbon black or vinylformic acid zinc salt.
Further, described vinylformic acid zinc salt is hydroxide monomethyl zinc acrylate resin; Described carbon black is one or more the mixture in carbon black N330, carbon black N401, carbon black N220, carbon black N550.
Further, described metal oxide refers to one or both mixture of common zinc oxide, active zinc flower.
Further, described anti-aging agent is one or more mixture of anti-aging agent RD, antioxidant MB Z, anti-aging agent Naugard 445, antioxidant 4020, rubber antioxidant 4010NA, antideteriorant BHT.
Further, described vulcanizing agent is tert-butyl peroxide isopropyl benzene, ditertiary butyl peroxide, dicumyl peroxide, di-tert-butyl peroxide isopropyl benzene, 2,5-dimethyl-2,5-bis-(t-butyl peroxy) hexane a kind of.
Further, described vulcanization aid is N, phenyl-bismaleimide between N, triallyl isocyanurate, trishydroxymethyl three vinylformic acid propane esters a kind of.
Further, described vulcanizing agent is dicumyl peroxide, and vulcanization aid is triallyl isocyanurate.
Further, the raw material using in preparation process, its composition comprises following mass parts: hydrogenated nitrile-butadiene rubber 100, stearic acid 1-5, metal oxide 2-10, anti-aging agent 1-5, toughener 5-70, vulcanizing agent 2-10, vulcanization aid 2-15; Acrylate 5-50, carbon black 10-70 in described toughener.
The invention has the beneficial effects as follows: the present invention adopts hydrogenation degree to be greater than 96%, acrylonitrile content is that 44% hydrogenated nitrile-butadiene rubber is as body material, adopt hydroxide monomethyl acrylate, superfine yardstick carbon black or the mixture of the two as toughener, and utilize multiple rubber ingredients synergy, prepare the rubber composite of excellent performance; The invention provides a kind of mechanical property excellence, resistant to elevated temperatures new type rubber composite, packing element with this type material processing can be at 170 ℃, under the condition of 30 ~ 60MPa pressure reduction, show good sealing effectiveness, prepared rubber is higher at normal temperature or mechanical behavior under high temperature, ageing resistance is excellent, in oily media environment, under the operating mode of 170 ℃ * 30~60MPa, can long term operation use.
Embodiment
Below in conjunction with embodiment, the present invention is further elaborated.
A kind of preparation method who strengthens hydrogenated butyronitrile matrix material, step is as follows: first hydrogenated nitrile-butadiene rubber is placed in to mill and plasticates, after hydrogenated nitrile-butadiene rubber bag roller, add successively stearic acid, metal oxide, anti-aging agent mixing 5min in mill, then add toughener mixing evenly, then add again vulcanizing agent and vulcanization aid mixing evenly after, under thin-pass, sheet makes rubber unvulcanizate; By the rubber unvulcanizate mixing, at 170 ℃, curing time 20min, under the condition of sulfide stress 15 MPa, vulcanizes and hydrogenated butyronitrile cross-linked rubber with vulcanizing press.
Adopt hydrogenation degree to be greater than 96%, the hydrogenated nitrile-butadiene rubber of acrylonitrile content 44%;
Described toughener refers to the mixture of the one or both of carbon black or vinylformic acid zinc salt; Further, described vinylformic acid zinc salt is hydroxide monomethyl zinc acrylate resin, in sulfuration process, can there is the condensation reaction of hydroxyl and the Raolical polymerizable of unsaturated double-bond in hydroxide monomethyl zinc acrylate resin, form the high polymer alloy structure of ionic polymer and hydrogenated butyronitrile molecular backbone chain grafting IPN; Described carbon black is one or more the mixture in carbon black N330, carbon black N401, carbon black N220, carbon black N550.
Described metal oxide refers to one or both mixture of common zinc oxide, active zinc flower.
Described anti-aging agent is one or more mixture of anti-aging agent RD, antioxidant MB Z, anti-aging agent Naugard 445, antioxidant 4020, rubber antioxidant 4010NA, antideteriorant BHT.
Described vulcanizing agent is tert-butyl peroxide isopropyl benzene, ditertiary butyl peroxide, dicumyl peroxide, di-tert-butyl peroxide isopropyl benzene, 2,5-dimethyl-2,5-bis-(t-butyl peroxy) hexane a kind of.
Described vulcanization aid is N, phenyl-bismaleimide between N, triallyl isocyanurate, trishydroxymethyl three vinylformic acid propane esters a kind of, and further, described vulcanizing agent is dicumyl peroxide, vulcanization aid is triallyl isocyanurate.
The raw material using in preparation process, its composition comprises following mass parts: hydrogenated nitrile-butadiene rubber 100, stearic acid 1-5, metal oxide 2-10, anti-aging agent 1-5, toughener 5-70, vulcanizing agent 2-10, vulcanization aid 2-15; Acrylate 5-50, carbon black 10-70 in described toughener.
embodiment 1
100 parts of hydrogenated nitrile-butadiene rubbers are put into mill plasticates, after bag roller, add successively 3 parts of stearic acid, 7 parts, zinc oxide, 1 part of anti-aging agent RD, 445 2 parts of mixing 5min in mill of anti-aging agent, then add 50 parts of carbon blacks mixing evenly after, add 7 parts of 4 parts of triallyl isocyanurates, dicumyl peroxide mixing evenly after, play triangle bag, under thin-pass, sheet makes rubber unvulcanizate.Rubber unvulcanizate is cool to be put after 24 h, puts into the inherent vulcanizing press of mould and vulcanizes, 170 ℃ of curing temperatures, curing time 15min, sulfide stress 15 MPa, open rubber test piece 150 postcure 4h after mould, after room temperature is placed 24h, test performance is in Table 1, and wherein said carbon black is carbon black 330.
embodiment 2
100 parts of hydrogenated nitrile-butadiene rubbers are put into mill plasticates, bag add successively after roller 3 parts of stearic acid, 5 parts, zinc oxide,, 1 part of anti-aging agent RD, 445 2 parts of mixing 5min in mill of anti-aging agent, then add 50 parts of hydroxide monomethyl zinc acrylate resins mixing evenly after, add 9 parts of 7 parts of triallyl isocyanurates, dicumyl peroxide mixing evenly after, play triangle bag, under thin-pass, sheet makes rubber unvulcanizate.Rubber unvulcanizate is cool to be put after 24 h, and put into the inherent vulcanizing press of mould and vulcanize, 170 ℃ of curing temperatures, curing time 15min, sulfide stress 15 MPa, open rubber test piece 150 postcure 4h after mould, and after room temperature is placed 24h, test performance is in Table 1.
embodiment 3
Hydrogenated nitrile-butadiene rubber is put into mill in 100 minutes plasticates, bag add successively after roller 4 parts of stearic acid, 8 parts, zinc oxide,, 3 parts of anti-aging agent RDs, 445 4 parts of mixing 5min in mill of anti-aging agent, then add 25 parts of 25 parts of hydroxide monomethyl zinc acrylate resins and carbon blacks mix tougheners mixing evenly after, add 5 parts of 3 parts of triallyl isocyanurates, dicumyl peroxide mixing evenly after, play triangle bag, under thin-pass, sheet makes rubber unvulcanizate.Rubber unvulcanizate is cool to be put after 24 h, puts into the inherent vulcanizing press of mould and vulcanizes, 170 ℃ of curing temperatures, curing time 15min, sulfide stress 15 MPa.Rubber test piece 150 postcure 4h after Qi Mo, after room temperature is placed 24h, test performance is in Table 1, and wherein said carbon black is carbon black 330.
The proportioning of table 1 embodiment 1~embodiment 3 Raws and the mechanical property of rubber composite
Figure 501690DEST_PATH_IMAGE002
Conclusion: temperature can be found out the impact of rubber composite mechanical property from above-mentioned table, the highest under mechanical property room temperature by the hydrogenated nitrile-butadiene rubber composites of the single enhancing of hydroxide monomethyl zinc acrylate resin, the ionization that is the ionic polymer by generating due to it strengthens hydrogenated butyronitrile, rising along with temperature, Intermolecular Forces weakens comparatively fast, and the mechanical property of material shows the phenomenon faster that declines.Although relatively low under the mechanical property room temperature of the hydrogenated butyronitrile matrix material being strengthened by pure carbon black physical action, but its tensile strength and tear strength are slower with the rising decay of temperature, in 80 ~ 100 ℃ of temperature ranges, there is the phenomenon that maintains an equal level in the mechanical property of two kinds of single enhancement rubber composites.After temperature is higher than 100 ℃, the hydrogenated nitrile-butadiene rubber composites that the tensile strength of the hydrogenated nitrile-butadiene rubber composites of the single enhancing of hydroxide monomethyl zinc acrylate resin and tear strength strengthen lower than carbon black.When adopting hydroxide monomethyl zinc acrylate resin and carbon black to mix collaborative enhancing hydrogenated butyronitrile, the room-temperature mechanical property of rubber composite is excellent, and along with the rising of temperature, mechanical property decay is slower, and all the time higher than arbitrary single enhancement type rubber composite.Under the high temperature of 150 ℃, the collaborative successful strengthening is better than the effect of single enhancing, shows excellent mechanical property, and resistance to elevated temperatures is better.With the packing element of the two the collaborative rubber composite processing strengthening, can under oily media environment, 170 ℃, the operating mode of 30 ~ 60MPa, show good sealing effectiveness, can long term operation use.
The above, be only the specific embodiment of the present invention, is not limited to this, is anyly familiar with those skilled in the art in the technical scope that this patent discloses, and can expect easily changing or replacing, within all should being encompassed in protection scope of the present invention.

Claims (10)

1. a preparation method who strengthens hydrogenated butyronitrile matrix material, step is as follows: first hydrogenated nitrile-butadiene rubber is placed in to mill and plasticates, after hydrogenated nitrile-butadiene rubber bag roller, add successively stearic acid, metal oxide, anti-aging agent mixing 5min in mill, then add toughener mixing evenly, then add again vulcanizing agent and vulcanization aid mixing evenly after, under thin-pass, sheet makes rubber unvulcanizate; By the rubber unvulcanizate mixing, at 170 ℃, curing time 20min, under the condition of sulfide stress 15 MPa, vulcanizes and hydrogenated butyronitrile cross-linked rubber with vulcanizing press.
2. the preparation method of enhancing hydrogenated butyronitrile matrix material according to claim 1, is characterized in that: the hydrogenation degree of described hydrogenated nitrile-butadiene rubber is greater than 96%, and acrylonitrile content is 44%.
3. the preparation method of enhancing hydrogenated butyronitrile matrix material according to claim 1, is characterized in that: described toughener refers to the mixture of the one or both of carbon black or vinylformic acid zinc salt.
4. the preparation method of enhancing hydrogenated butyronitrile matrix material according to claim 3, is characterized in that: described vinylformic acid zinc salt is hydroxide monomethyl zinc acrylate resin; Described carbon black is one or more the mixture in carbon black N330, carbon black N401, carbon black N220, carbon black N550.
5. the preparation method of enhancing hydrogenated butyronitrile matrix material according to claim 1, is characterized in that: described metal oxide refers to one or both mixture of common zinc oxide, active zinc flower.
6. the preparation method of enhancing hydrogenated butyronitrile matrix material according to claim 1, is characterized in that: described anti-aging agent is one or more mixture of anti-aging agent RD, antioxidant MB Z, anti-aging agent Naugard 445, antioxidant 4020, rubber antioxidant 4010NA, antideteriorant BHT.
7. the preparation method of enhancing hydrogenated butyronitrile matrix material according to claim 1, it is characterized in that: described vulcanizing agent is tert-butyl peroxide isopropyl benzene, ditertiary butyl peroxide, dicumyl peroxide, di-tert-butyl peroxide isopropyl benzene, 2,5-dimethyl-2,5-bis-(t-butyl peroxy) hexane a kind of.
8. the preparation method of enhancing hydrogenated butyronitrile matrix material according to claim 1, is characterized in that: described vulcanization aid is N, phenyl-bismaleimide between N, triallyl isocyanurate, trishydroxymethyl three vinylformic acid propane esters a kind of.
9. the preparation method of enhancing hydrogenated butyronitrile matrix material according to claim 8, is characterized in that: described vulcanizing agent is dicumyl peroxide, and vulcanization aid is triallyl isocyanurate.
10. the preparation method of enhancing hydrogenated butyronitrile matrix material according to claim 1, it is characterized in that: the raw material using in preparation process, its composition comprises following mass parts: hydrogenated nitrile-butadiene rubber 100, stearic acid 1-5, metal oxide 2-10, anti-aging agent 1-5, toughener 5-70, vulcanizing agent 2-10, vulcanization aid 2-15; Acrylate 5-50, carbon black 10-70 in described toughener.
CN201310540630.3A 2013-11-05 2013-11-05 Preparation method of reinforced hydrogenated butyronitrile composite material Pending CN103589027A (en)

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CN103965531A (en) * 2014-05-22 2014-08-06 衡水高科橡塑制品有限公司 Water sealing ring for high-speed wire rod rolling mill and preparation method of water sealing ring
CN105399619A (en) * 2016-01-05 2016-03-16 福建佰易科技有限公司 Synthetic method and process for zinc monomethacrylate in chemical synthesis
CN106519363A (en) * 2016-10-19 2017-03-22 中国石油化工股份有限公司 Hydrogenated nitrile-butadiene rubber composition
CN106589504A (en) * 2015-10-15 2017-04-26 青岛科技大学 High-temperature-resistant heat-conducting stator rubber material and preparation method thereof
CN106750692A (en) * 2016-12-09 2017-05-31 长沙市佳密封件有限公司 A kind of hydrogenated nitrile-butadiene rubber composites and preparation method thereof
CN107641176A (en) * 2017-08-31 2018-01-30 航天材料及工艺研究所 A kind of rubber composition and elastomeric material preparation method
CN107964144A (en) * 2016-10-18 2018-04-27 中国石油化工股份有限公司 A kind of rubber composition and vulcanization rubber and sebific duct
CN108117680A (en) * 2017-12-29 2018-06-05 大冢材料科技(上海)有限公司 A kind of rubber composition and preparation method thereof
CN108219229A (en) * 2017-12-21 2018-06-29 南京利德东方橡塑科技有限公司 The high tear of automotive hose, the hydrogenated nitrile rubber composition of resistance to biodiesel
CN108659292A (en) * 2017-04-01 2018-10-16 青岛科技大学 A kind of hydrogenated nitrile-butadiene rubber material and preparation method thereof
CN109251382A (en) * 2018-08-29 2019-01-22 青岛科技大学 Ageing-resistant HNBR/ silicon-carbon rubber composite material, preparation method and gained packer
CN109485942A (en) * 2018-10-29 2019-03-19 江门市鑫辉密封科技有限公司 A kind of preparation method of nitrile rubber
CN110396232A (en) * 2019-08-31 2019-11-01 中国石油集团川庆钻探工程有限公司 A kind of rubber material and preparation method thereof making packing element
CN110684254A (en) * 2019-08-30 2020-01-14 北京化工大学 High-performance hydrogenated nitrile rubber material and preparation method thereof
CN110724322A (en) * 2019-10-08 2020-01-24 浙江天铁实业股份有限公司 Sealing member material for refrigerant air conditioning system and manufacturing method thereof
CN111117581A (en) * 2019-12-30 2020-05-08 中国石油天然气股份有限公司 Long-acting sealing agent for plugging high-angle cracks and preparation method
CN113896960A (en) * 2021-10-22 2022-01-07 青岛三祥科技股份有限公司 Rubber composition, application thereof and rubber core glue injection
CN114044953A (en) * 2021-12-30 2022-02-15 宁波泰科威橡胶科技有限公司 Low-temperature-resistant and refrigerant-resistant hydrogenated nitrile rubber and preparation method thereof

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CN106589504A (en) * 2015-10-15 2017-04-26 青岛科技大学 High-temperature-resistant heat-conducting stator rubber material and preparation method thereof
CN105399619A (en) * 2016-01-05 2016-03-16 福建佰易科技有限公司 Synthetic method and process for zinc monomethacrylate in chemical synthesis
CN107964144A (en) * 2016-10-18 2018-04-27 中国石油化工股份有限公司 A kind of rubber composition and vulcanization rubber and sebific duct
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CN107641176A (en) * 2017-08-31 2018-01-30 航天材料及工艺研究所 A kind of rubber composition and elastomeric material preparation method
CN108219229B (en) * 2017-12-21 2020-05-08 南京利德东方橡塑科技有限公司 High-tear biodiesel-resistant hydrogenated nitrile rubber composition for automobile hose
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CN109251382B (en) * 2018-08-29 2020-08-04 青岛科技大学 Ageing-resistant HNBR/silicon carbon rubber composite material, preparation method thereof and obtained packer
CN109251382A (en) * 2018-08-29 2019-01-22 青岛科技大学 Ageing-resistant HNBR/ silicon-carbon rubber composite material, preparation method and gained packer
CN109485942A (en) * 2018-10-29 2019-03-19 江门市鑫辉密封科技有限公司 A kind of preparation method of nitrile rubber
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CN113896960A (en) * 2021-10-22 2022-01-07 青岛三祥科技股份有限公司 Rubber composition, application thereof and rubber core glue injection
CN114044953A (en) * 2021-12-30 2022-02-15 宁波泰科威橡胶科技有限公司 Low-temperature-resistant and refrigerant-resistant hydrogenated nitrile rubber and preparation method thereof

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Application publication date: 20140219