A kind of water warming blanket and manufacture craft thereof
Technical field
The invention belongs to building materials technology field, be specifically related to the pad blanket structure utilizing water to heat.
Background technology
Existing electric blanket or electric pad are usually used in family's heating, this heating appliances is easy to use, but it can only spread in bed or pad on seat and desk, belong to local warming appliance, heating effect is very limited, and this utensil of electric heating that utilizes certainly exists drawback existing for electricity consumption, and such as electromagnetic radiation is healthy, electric dangerous dangerous property, moreover this electric heating appliance can not be layered on ground or metope using as heating rooms, relative use cost is also higher.
The existing equipment utilizing hot water to be heated in room is generally laid on underground with metal or plastic tube, i.e. so-called buried heating installation utilidor, obvious this equipment needs are dragged in many people, strike wall just can complete with digging, certainly there is maintenance difficult and immovable defect, carpet is also usually laid in the ground of this buried pipe, not only adds the drawback of the heat that is situated between, also increase the trouble of separately carpeting on foot.
Existingly utilizing solar heating, is solar energy is first transferred to electric energy to recycle it mostly, also has to be converted to atmosphere temperature rising and to be sent to indoor with fan again.Even but utilize water as medium heat-transfer, the technical scheme of buried heating installation utilidor also continued to use haply by its tail end heat exchanger, its application mobility is poor, installation cost is high, most heat is had by toward underground conduction, loss to be increased, the lag time of indoor intensification is long, and the ground that generated heat under invariably is not also heated, and poor in timeliness is also wasted greatly.
Prior art has the so-called hot water heating that directly to utilize; such as Chinese Patent Application No. 200710015826.5; name is called the application for a patent for invention of " solar energy warmer "; disclose a kind of heating system; disclose a kind of solar energy warmer, in the superconducting thermal-collecting tube and heat accumulation cavity of solar energy, establish heat-storage medium; Heat accumulation cavity is established heat-storage medium liquid outlet, and be connected with the inlet of indoor evaporator by pipeline; Heat accumulation cavity also establishes heat-storage medium liquid return hole, and is connected with the liquid outlet of indoor evaporator by pipeline, circulating pump.The tail end heat exchanger of this application is indoor evaporator, and this fixed tail end heat exchange structure exists that indoor temperature field abnormal distribution, fault are many, maintenance difficult, installation are complicated, it is many to take up space and the indoor many deficiencies such as clean and tidy of impact.
Summary of the invention
The technical issues that need to address of the present invention are, overcome many, the maintenance difficult of fault existed for heating of house fixed tail end heat exchange structure of prior art, installation is complicated, cost is high, the defect of mobile difficulty, there is provided a kind of easy for installation, easy to maintenance, can doublely do carpet, both artistic and practical use comfort strong, utilize conduction to add the ageing strong hydrothermal blanket of high, the initial quick heating of radiation mode heat exchanger effectiveness, the present invention openly hydrothermal blanket manufacture craft.
The object of the invention is to be achieved by following technical proposals: a kind of water warming blanket, comprises upper surface layer and undersurface layer, and there is zone of heating in the centre of water warming blanket, being connected with upper enhancement Layer above of zone of heating, being connected with upper surface layer above of upper enhancement Layer; Be connected with lower enhancement Layer below zone of heating, be connected with undersurface layer below lower enhancement Layer, zone of heating is made up of upper plastic layer and lower plastic layer, upper plastic layer and lower plastic layer are by being hot pressed into integrative-structure, the centre of upper plastic layer and lower plastic layer is provided with hot water pipe net, and the two ends of hot water pipe net are respectively connected with pipe joint; Upper surface layer and undersurface layer are made up of anti abrasive cloth, and upper enhancement Layer and lower enhancement Layer are made up of the cloth that tensile strength is large.
Hot water pipe net in zone of heating is core texture, and hot water flows through hot water pipe net and the main flow of heat is reached upper enhancement Layer and upper surface layer by zone of heating, and upper surface layer makes indoor air temperature raise by radiation and through air transmitted; Upper and lower enhancement Layer is made up of high-strength material, such as aramid fiber manufacture, is main force support structure, plays crowded, pressure, the tensile force that bear from all directions, protection zone of heating; Upper and lower superficial layer has the effect of beautifying and decorating and resistance to compression stretching resistance concurrently, and water warming blanket is a bit that fire-retardant fireproof, asepsis environment-protecting are accomplished in selection in addition.
Preferred version, the water channel of hot water pipe net is network structure, cancellated mesh diamond shaped.The hot water that diamond shape is beneficial to different water temperature mixes, and water temperature is overall balanced.
Preferred version, the overall structure of hot water pipe net is: in the middle of zone of heating, and be provided with a collection of parallel straight water channel, all parallel straight water channel is by being connected in parallel and being connected with pipe joint.Pipe joint can make plug-in type, and pipe joint is also provided with sealing device, is convenient to install.
Preferred version, each arm of hot water pipe net is connected with a current-sharing house steward, and current-sharing house steward be connected with pipe joint.
Preferred version, the overall structure of hot water pipe net is: in the middle of zone of heating, be provided with a collection of parallel straight water channel, the one end of the straight water channel that the two ends of each straight water channel are adjacent with its arranged on left and right sides is respectively connected with curving water channel, all straight water channels and curve the entirety that water channel forms the single channel continuous rotary in dish serpentine, outermost two straight water channels are connected with discharge conection and input pipe joint respectively.
Preferred version, the quantity of straight water channel is odd number, and discharge conection and input pipe joint are connected to the contrary two ends of zone of heating.
Preferred version, upper enhancement Layer, zone of heating and lower enhancement Layer are reinforced by closing-up.
Preferred version, pipe joint and zone of heating are structure as a whole; Water warming blanket side is provided with hook.If hook is convenient to water warming blanket to be laid on wall.
A kind of water warming blanket as above, its a kind of manufacture craft is:
1), on lower plastic layer, hydrophobic print paste is printed technique printing heat grid pattern by screen printing or silk screen cylinder;
2), upper plastic layer to be covered on lower plastic layer and to align;
3), lower plastic layer and upper plastic layer be clipped in Fast Heating in heating appliances, the contact surface of lower plastic layer and upper plastic layer melted and is bonded together;
4), the port of hot water pipe net is added that pressed gas or pressure flush of water remove hydrophobic print paste; After removing hydrophobic print paste, hot water pipe net is formally shaping;
5), upper enhancement Layer, zone of heating and lower enhancement Layer reinforced by rivet, offsets hydraulic pressure, extend the water warming blanket operating period;
6), bonding upper surface layer and undersurface layer, complete making, upper and lower surface layer is printed with beautiful pattern, and the client for difference hobby selects.
A kind of water warming blanket as above, its another kind of manufacture craft is:
1), by mold pressing make lower plastic layer and upper plastic layer, and lower plastic layer upper surface on the lower surface of plastic layer be suppressed with concave shape hot water pipe net pattern or be suppressed with the hot water pipe net pattern of the concave shape of full symmetric at the upper surface of lower plastic layer and the lower surface of upper plastic layer;
2), lower plastic layer and upper plastic layer be attached to respectively the heating plate that steel plate makes above and below, and to be alignd by positioning datum; Heating plate comprises two pieces, left and right, and can twitch separately, when closing up, the forward position of two pieces of heating plates is closed up mutually;
3), lower plastic layer and upper plastic layer are suitably pressurizeed;
4), to heating plate heat certain hour by high frequency electric, the contact surface of lower plastic layer and upper plastic layer and steel plate is melted;
5), to lower plastic layer and upper plastic layer reduce pressure a little, extract the two pieces of heating plates in left and right fast out, then continue suitably to pressurize to lower plastic layer and upper plastic layer;
6), after cooling certain hour cooling and shaping takes out workpiece, makes bonding strength reach requirement;
7), deflashing, fusion process can produce overlap need remove;
8), bonding upper surface layer and undersurface layer, complete making; The surface of upper surface layer and undersurface layer is printed on beautiful pattern, and upper and lower surface can overturn two-sided use, and therefore the pattern of upper surface layer and undersurface layer can be identical also can be not identical.
A kind of water warming blanket as above, its another manufacture craft is:
1), on lower plastic layer, hydrophobic print paste is printed technique printing heat grid pattern by silk screen cylinder;
2), by heated roller against on the lower plastic layer of printing heat grid pattern, be rolled into the other end from one end of lower plastic layer, by the upper surface of lower plastic layer successively heat fused;
3), upper plastic layer to be covered above lower plastic layer and to align, the process covered is, first from one end alignment of having been heated by heated roller, laminating also pressurized adhesion, the movement of then following heated roller is successively alignd, also pressurized adhesion of fitting, and is integrated until upper plastic layer covers completely and is pressed together on lower plastic layer;
4), the port of hot water pipe net is added that pressed gas or pressure flush of water remove hydrophobic print paste;
5), upper enhancement Layer, zone of heating and lower enhancement Layer are reinforced by rivet;
6), bonding upper surface layer and undersurface layer, complete making.
The invention has the beneficial effects as follows:
1, easy for installation, by water warming blanket toward one spreading out on the ground, pipe joint one is inserted, and finishes;
2, directly radiation and utilize air transmitted and convection current various ways to carry out heat exchange, efficiency is high, and the heat-transfer path of conventional buried heating installation utilidor needs through ground floor and floor, and then conducts heat to the interior space, and heat transfer efficiency is had a greatly reduced quality;
3, doublely can do laying carpet, kill two birds with one stone, both artistic and practical, comfort is high;
4, easy to maintenance, digging ground without the need to striking wall, can not damage interior decoration;
5, initial quick heating, by force ageing, starts heating once opening switch;
6, because as laying carpet, lay the gross area changeable, heterogeneity phantom is even, greatly improves the warmth sense in whole room;
7, manufacture craft is easy, and industrialization makes, and cost is low;
8, install without the need to professional, the general personnel of family can operate, easily motor-driven;
9, can be connected with solar energy hot water tank, clean, there is not electrical hazard in radiationless pollution, security is high;
10, single household can equip, and links without the need to full wafer residential block.
Accompanying drawing explanation
Fig. 1 is the cross-sectional view of an embodiment of the present invention;
Fig. 2 is the hot water pipe net schematic diagram of single channel continuous rotary;
Fig. 4 is the hot water pipe net schematic diagram that straight parallel water channel is connected in parallel;
Fig. 3 is the hot water pipe net schematic diagram of mesh diamond shaped;
Fig. 5 is the cross-sectional view of another kind of embodiment;
Fig. 6 is that lower plastic layer and upper plastic layer are by high frequency heat seal technique welding schematic diagram.
In figure, upper surface layer 1; Undersurface layer 2; Zone of heating 3; Upper plastic layer 31; Lower plastic layer 32; Upper enhancement Layer 4; Lower enhancement Layer 5; Hot water pipe net 6; Straight water channel 61; Curve water channel 62; Diamond shape 63; Current-sharing house steward 64; Pipe joint 7; Convex plug 71; Cloudy plug 72; Rivet 8; Heating plate 9.
Detailed description of the invention
Below in conjunction with accompanying drawing and specific embodiments, the invention will be further described.
Embodiment 1: as shown in Figure 1, a kind of water warming blanket, comprises upper surface layer 1 and undersurface layer 2, and there is zone of heating 3 in the centre of water warming blanket, being connected with upper enhancement Layer 4 above of zone of heating 3, being connected with upper surface layer 1 above of upper enhancement Layer 4; Be connected with lower enhancement Layer 5 below zone of heating 3, be connected with undersurface layer 2 below lower enhancement Layer 5, zone of heating 3 is made up of upper plastic layer 31 and lower plastic layer 32, upper plastic layer 31 and lower plastic layer 32 are by being hot pressed into integrative-structure, the centre of upper plastic layer 31 and lower plastic layer 32 is provided with hot water pipe net 6, and the two ends of hot water pipe net 6 are respectively connected with pipe joint 7; Upper surface layer 1 and undersurface layer 2 are made up of anti abrasive cloth, and upper enhancement Layer 4 and lower enhancement Layer 5 are made up of the cloth that tensile strength is large, and such as aramid fiber manufacture is main force support structure, play crowded, pressure, the tensile force that bear from all directions, protection zone of heating; Upper and lower superficial layer has the effect of beautifying and decorating and resistance to compression stretching resistance concurrently, and water warming blanket is a bit that selection all requires to accomplish fire-retardant fireproof, asepsis environment-protecting in addition.
The overall structure of hot water pipe net 6 is: in the middle of zone of heating 3, be provided with a collection of parallel straight water channel 61, the one end of the straight water channel that the two ends of each straight water channel 61 are adjacent with its arranged on left and right sides is respectively connected with curving water channel 62, all straight water channels 61 and curve the entirety that water channel 62 forms the single channel continuous rotary in dish serpentine, outermost two straight water channels are connected with output and input pipe joint respectively.The quantity of straight water channel is odd number, can be the contrary two ends that discharge conection and input pipe joint are connected to zone of heating 3 like this.As shown in Figure 2.
Upper enhancement Layer 4, zone of heating 3 and lower enhancement Layer 5 is reinforced by rivet 8 riveted, and rivet 8 is made for plastics or metal material; Pipe joint 7 and zone of heating 3 are structure as a whole, and pipe joint is plug in construction, and two pipe joints at two ends match just, so that grafting is convenient during the splicing of adjacent two pieces water warming blanket.
The one or more side of water warming blanket is provided with hook, is convenient to water warming blanket to be laid on wall, and the hook layout density of upside is larger, increases to bear water warming blanket because of the weight produced after pouring water.
Embodiment 2: the overall structure of hot water pipe net is, water channel is network structure, cancellated mesh diamond shaped 63, the hot water that diamond shape 63 is beneficial to different water temperature mixes, water temperature is overall balanced, secondly, diamond shape to spend the water time shorter, being suitable for water warming blanket, to lay area comparatively large and apply under the condition of unit water warming blanket serial connection; Each arm of hot water pipe net is connected with a current-sharing house steward 64, and current-sharing house steward 64 is connected with pipe joint.All the other structures with embodiment 1, as shown in Figure 3.Pipe joint is plug in construction, and the convex plug 71 in Fig. 3 and cloudy plug 72 match, and is in the position of upper and lower side align center.
Embodiment 3: the overall structure of hot water pipe net is, in the middle of zone of heating, be provided with a collection of parallel straight water channel, all parallel straight water channel is by being connected in parallel and being connected with pipe joint 7 by current-sharing house steward 64 again.Pipe joint can make plug-in type, and pipe joint is provided with sealing device, be convenient to install, all the other structures with embodiment 1, as shown in Figure 4.
Embodiment 4: a kind of water warming blanket as above, its manufacture craft is:
1), on lower plastic layer 32, hydrophobic print paste is printed technique printing heat grid 6 pattern by screen printing or silk screen cylinder;
2), upper plastic layer 31 to be covered on lower plastic layer 32 and to align;
3), lower plastic layer 32 and upper plastic layer 31 be clipped in Fast Heating in heating appliances, the contact surface of lower plastic layer 32 and upper plastic layer 31 melted and is bonded together;
4), the port of hot water pipe net 6 is added that pressed gas or pressure flush of water remove hydrophobic print paste; After removing hydrophobic print paste, hot water pipe net 6 is formally shaping;
5), upper enhancement Layer 4, zone of heating 3 and lower enhancement Layer 5 reinforced by rivet 8, offsets hydraulic pressure, extends the water warming blanket operating period;
6), bonding upper surface layer 1 and undersurface layer 2, complete making, upper and lower superficial layer is printed with beautiful pattern, and the client for difference hobby selects.
Embodiment 5: a kind of water warming blanket as above, its another kind of manufacture craft is:
1), by mold pressing make lower plastic layer 32 and upper plastic layer 31, and lower plastic layer 32 upper surface on the lower surface of plastic layer 31 be suppressed with concave shape hot water pipe net 6 pattern or be suppressed with hot water pipe net 6 pattern of the concave shape of full symmetric at the upper surface of lower plastic layer and the lower surface of upper plastic layer; As shown in Figure 5;
2), lower plastic layer and upper plastic layer be attached to respectively the heating plate 9 that steel plate makes above and below, and to be alignd by positioning datum; Heating plate 9 comprises two pieces, left and right, and can twitch separately, when closing up, the forward position of two pieces of heating plates is closed up mutually, as shown in Figure 6, moving direction when A, B in Fig. 6 represent the heating plate demoulding, P represents and applies pressure to lower plastic layer and upper plastic layer;
3), lower plastic layer and upper plastic layer are suitably pressurizeed;
4), to heating plate heat certain hour by high frequency electric, the contact surface of lower plastic layer and upper plastic layer and steel plate is melted;
5), to lower plastic layer and upper plastic layer reduce pressure a little, extract the two pieces of heating plates in left and right fast out, then continue suitably to pressurize to lower plastic layer and upper plastic layer;
6), after cooling certain hour cooling and shaping take out workpiece, bonding strength reaches requirement;
7), deflashing because fusion process can produce overlap need remove;
8), bonding upper surface layer and undersurface layer, complete making; The surface of upper surface layer and undersurface layer is printed on beautiful pattern, and upper and lower surface can overturn, two-sided use, therefore upper surface layer with the pattern of undersurface layer can be also can be not identical.
Embodiment 6: a kind of water warming blanket as above, its another manufacture craft is:
1), on lower plastic layer, hydrophobic print paste is printed technique printing heat grid pattern by silk screen cylinder;
2), by heated roller against on the lower plastic layer of printing heat grid pattern, be rolled into the other end from one end of lower plastic layer, by the upper surface of lower plastic layer successively heat fused;
3), upper plastic layer to be covered above lower plastic layer and to align, the process covered is, first from one end alignment of having been heated by heated roller, laminating also pressurized adhesion, the movement of then following heated roller is successively alignd, also pressurized adhesion of fitting, and is integrated until upper plastic layer covers completely and is pressed together on lower plastic layer;
4), the port of hot water pipe net is added that pressed gas or pressure flush of water remove hydrophobic print paste;
5), upper enhancement Layer, zone of heating and lower enhancement Layer are reinforced by rivet;
6), bonding upper surface layer and undersurface layer, complete making.
The invention belongs to building material, it is the pad blanket of a kind of water heating, have easy for installation, easy to maintenance, doublely can do carpet, both artistic and practical, use comfort strong, utilize conduction to add the ageing advantage such as by force of high, the initial quick heating of radiant heat exchange efficiency, if those skilled in the art does simple amendment to foregoing invention content or replaces, such change can not be thought to depart from the scope of the present invention, all like this to the apparent amendment of those skilled in the art by be included in claim of the present invention scope within.