CN103581820A - Method for assembling non-metal flexible mesh on sound hole of speaker box - Google Patents

Method for assembling non-metal flexible mesh on sound hole of speaker box Download PDF

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Publication number
CN103581820A
CN103581820A CN201310566453.6A CN201310566453A CN103581820A CN 103581820 A CN103581820 A CN 103581820A CN 201310566453 A CN201310566453 A CN 201310566453A CN 103581820 A CN103581820 A CN 103581820A
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China
Prior art keywords
flexible net
monomer
front mould
flexible mesh
loud speaker
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CN201310566453.6A
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Chinese (zh)
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CN103581820B (en
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杜红伟
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Goertek Inc
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Goertek Inc
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Abstract

The invention discloses a method for assembling a non-metal flexible mesh on a sound hole of a speaker box. The method for assembling the non-metal flexible mesh on the sound hole of the speaker box comprises the following steps that (1) a non-metal flexible mesh material strap is cut into flexible mesh units of a set shape; (2) the flexible mesh units are put into a front mold, air suction holes are formed in the positions, making contact with the flexible mesh units, of the front mold, air suction channels which are communicated with the air suction holes are formed in the front mold, the air suction channels are connected with a vacuum pumping device, and the vacuum pumping device is started to carry out vacuum pumping on the air suction holes so that the flexible mesh units can be fixed in an absorption mode; (3) the front mold and a rear mold are assembled, injection molding is carried out on a mold cavity, a speaker box shell which is combined with the peripheries of the flexible mesh units is obtained, and the flexible mesh units can be assembled on the sound hole of the speaker box. According to the method for assembling the non-metal flexible mesh on the sound hole of the speaker box, operation of assembly of the non-metal flexible mesh can be convenient, and assembling efficiency and assembling quality are improved.

Description

The assembly method of place, loud speaker module sound hole nonmetal flexible net
Technical field
The present invention relates to the assembly technology of acoustical device, be specifically related to the assembly method of place, a kind of loud speaker module sound hole nonmetal flexible net.
Background technology
Loud speaker module is widely used in the consumer electronics products such as mobile phone, notebook computer, it comprises housing and accommodates the loudspeaker monomer being fixed in housing, on housing, corresponding loudspeaker monomer is provided with the sound hole for sound outgoing, the sound that loudspeaker monomer sends, from sound hole is delivered to loud speaker module, is provided with the net for water proof and dust proof and raising acoustical behavior at its place, sound hole.Conventionally for the ease of assembling, above-mentioned net is used metal material to make, its hardness is high, is convenient to location during assembling, but owing to being subject to material and process technology limit, wire netting is thicker, and the mesh aperture of wire netting is generally larger, more than 0.1mm, that can not do is less conventionally, cause its water proof and dust proof weak effect and corrosion easily occurs, loud speaker module performance is caused to adverse effect.Above-mentioned net also has the nonmetallic flexible net of use, can reduce thickness and mesh be done little, conventionally by its hand paste in the surface of shell of acoustical device, but because material is soft, while pasting, should not operate, efficiency of assembling is low and be prone to defective, and flexible Netease generation burr, affects product appearance.
Summary of the invention
Technical problem to be solved by this invention is: the assembly method that place, a kind of loud speaker module sound hole nonmetal flexible net is provided, the one, in assembly method, used the nonmetal flexible net that thin thickness and mesh are little, water proof and dust proof and the acoustical behavior of acoustical device have been improved, the 2nd, make the assembling convenient operation of nonmetal flexible net, improved efficiency of assembling and assembly quality.
For solving the problems of the technologies described above, technical scheme of the present invention is: the assembly method of place, loud speaker module sound hole nonmetal flexible net, comprises the steps:
(1) nonmetallic flexible net material strip is cut into the flexible net monomer of setting shape;
(2) described flexible net monomer is put into front mould, the position contacting with described flexible net monomer on described front mould is provided with suction hole, in described front mould, be provided with the air intake passage being communicated with described suction hole, described air intake passage is connected with vacuum extractor, opens described vacuum extractor and vacuumizes described flexible net monomer absorption fixing to described suction hole place;
(3) front mould and rear mold are closed to film, to carrying out injection moulding in mold cavity, obtain the loud speaker module casing that the periphery with described flexible net monomer combines, described flexible net monomer is assemblied in the place, sound hole of loud speaker module.
As a kind of preferred technical scheme, described front mould is provided with front mould and enters son, described rear mold is provided with rear mold and enters son, described front mould enters son and described rear mold enters son and has the protuberance connecting, described suction hole is arranged on the end face that described front mould enters sub-protuberance, and the area of described flexible net monomer is all greater than the face area that described front mould enters sub-protuberance, the face area that described rear mold enters sub-protuberance.
As a kind of preferred technical scheme, described flexible net monomer is nylon wire material.
As a kind of preferred technical scheme, the thickness of described flexible net monomer is 0.05~0.1mm, and the mesh aperture of described flexible net monomer is 0.03~0.05mm.
Adopted after technique scheme, the invention has the beneficial effects as follows:
In assembly method of the present invention, due to what adopt, be nonmetal flexible net, for example, can adopt nylon wire material, that therefore can do is thinner, and thickness can reduce to take up room in 0.05mm left and right, can not increase small product size; And it is very little that the aperture of its mesh can be done, can reach 0.03~0.05mm, can improve the water proof and dust proof performance of acoustical device, and corrosion can not occur, improve useful life and the reliability of acoustical device.
The present invention by arranging suction hole on front mould, on front mould, put into after flexible net monomer, first opening vacuum extractor vacuumizes the absorption of flexible net monomer fixing to suction hole place, then by front mould and rear mold mold-closing injection, obtain the loud speaker module casing that the periphery with flexible net monomer combines, be about to the place, sound hole that flexible net monomer is assemblied in loud speaker module.Above-mentioned assembly method, pass through Design of Dies, can realize the reliable location of flexible net monomer, solved flexible net due to softer, yielding, the problem that is difficult for assembling, has improved efficiency of assembling greatly, and by Shooting Technique, realizes the assembling of flexible net, high in conjunction with firmness, avoided the caducous problem of the bonding not firm appearance of flexible net in prior art.
Further, front mould enters son and rear mold enters son and has the protuberance connecting, suction hole is arranged on the end face that front mould enters sub-protuberance, the area of flexible net monomer is all greater than the face area of two protuberances, can be so that the edge of flexible net monomer imbeds in the shell of loud speaker module in injection moulding process, avoided generation burr, can be so that product appearance neat appearance.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structure chart of mould in the embodiment of the present invention.
Fig. 2 is the enlarged drawing of A part in Fig. 1.
In figure: 1. flexible net monomer, 2. front mould, 21. front moulds enter son, 211. protuberances, 22. air intake passages, 3. rear mold, 31. rear molds enter son, 311. protuberances, 4. housing.
Embodiment
The assembly method of place, loud speaker module sound of the present invention hole nonmetal flexible net, the nonmetal flexible net using adopts nylon wire material, can save cost, can certainly be other known plastic wire, and its thickness is chosen as 0.05~0.3mm, mesh aperture is chosen as 0.03~0.1mm, further, in order to reach better effect, thickness can be controlled at 0.05~0.1mm, concrete thickness can adopt 0.05mm, and mesh aperture can be controlled at 0.03~0.05mm.With respect to using wire netting, it is thinner that nonmetal flexible net can be done, and can reduce to take up room, and can not increase small product size; And it is very little that the aperture of its mesh can be done, can improve the water proof and dust proof performance of acoustical device, and corrosion can not occur, improve useful life and the reliability of acoustical device.
The present invention includes following step:
(1) nonmetallic flexible net material strip is cut into the flexible net monomer 1 of setting shape;
(2) flexible net monomer 1 is put into front mould 2, the position contacting with flexible net monomer 1 on front mould 2 is provided with suction hole, in front mould 2, be provided with the air intake passage 22 being communicated with suction hole, air intake passage 22 is connected with vacuum extractor, opens vacuum extractor and vacuumizes 1 absorption of flexible net monomer fixing to suction hole place;
(3) front mould 2 and rear mold 3 are closed to film, to carrying out injection moulding in mold cavity, obtain the loud speaker module casing 4 that the periphery with flexible net monomer 1 combines, flexible net monomer 1 is assemblied in the place, sound hole of loud speaker module.
Above-mentioned assembly method, pass through Design of Dies, can realize the reliable location of flexible net monomer 1, solved flexible net due to softer, yielding, the problem that is difficult for assembling, has improved efficiency of assembling greatly, and by Shooting Technique, realizes the assembling of flexible net, high in conjunction with firmness, avoided the caducous problem of the bonding not firm appearance of flexible net in prior art.
Concrete, the mould using in above-mentioned steps, front mould 2 is provided with front mould and enters son 21, rear mold 3 is provided with rear mold and enters son 31, front mould enters son 21 and rear mold and enters son and 31 have the protuberance connecting, suction hole is arranged on the end face that front mould enters sub 21 protuberances 211, and the area of flexible net monomer 1 is all greater than the face area that face area, rear mold that front mould enters sub-protuberance 211 enter sub 31 protuberances 311.Above-mentioned design, can avoid generation burr so that the edge of flexible net monomer 1 imbeds in the shell 4 of loud speaker module in injection moulding process, can be so that product appearance neat appearance.
Under above-mentioned instruction of the present invention; those skilled in the art can carry out various improvement and distortion on the basis of above-described embodiment; and these improvement and distortion; all drop in protection scope of the present invention; those skilled in the art should be understood that; above-mentioned specific descriptions are just better explained object of the present invention, and protection scope of the present invention is limited by claim and equivalent thereof.

Claims (5)

1. the assembly method of place, loud speaker module sound hole nonmetal flexible net, is characterized in that, comprises the steps:
(1) nonmetallic flexible net material strip is cut into the flexible net monomer of setting shape;
(2) described flexible net monomer is put into front mould, the position contacting with described flexible net monomer on described front mould is provided with suction hole, in described front mould, be provided with the air intake passage being communicated with described suction hole, described air intake passage is connected with vacuum extractor, opens described vacuum extractor and vacuumizes described flexible net monomer absorption fixing to described suction hole place;
(3) front mould and rear mold are closed to film, to carrying out injection moulding in mold cavity, obtain the loud speaker module casing that the periphery with described flexible net monomer combines, described flexible net monomer is assemblied in the place, sound hole of loud speaker module.
2. the assembly method of nonmetal flexible net is located in loud speaker module sound as claimed in claim 1 hole, it is characterized in that, described front mould is provided with front mould and enters son, described rear mold is provided with rear mold and enters son, described front mould enters son and described rear mold enters son and has the protuberance connecting, described suction hole is arranged on the end face that described front mould enters sub-protuberance, and the area of described flexible net monomer is all greater than the face area that described front mould enters sub-protuberance, the face area that described rear mold enters sub-protuberance.
3. the assembly method of place, loud speaker module sound as claimed in claim 1 or 2 hole nonmetal flexible net, is characterized in that, described flexible net monomer is nylon wire material.
4. the assembly method of place, loud speaker module sound as claimed in claim 1 or 2 hole nonmetal flexible net, is characterized in that, the thickness of described flexible net monomer is 0.05~0.3mm, and the mesh aperture of described flexible net monomer is 0.03~0.1mm.
5. the assembly method of place, loud speaker module sound as claimed in claim 4 hole nonmetal flexible net, is characterized in that, the thickness of described flexible net monomer is 0.05~0.1mm, and the mesh aperture of described flexible net monomer is 0.03~0.05mm.
CN201310566453.6A 2013-11-14 2013-11-14 The assembly method of non-metal flexible mesh on sound hole of speaker box Active CN103581820B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104980821A (en) * 2014-04-08 2015-10-14 神讯电脑(昆山)有限公司 Shell with speaker mesh module and manufacturing method thereof
CN105187960A (en) * 2015-07-20 2015-12-23 瑞声光电科技(常州)有限公司 Sound production device and method for making same
CN106210992A (en) * 2016-07-25 2016-12-07 北京小米移动软件有限公司 Method and the dustproof construction of Air Filter are set in going out acoustic aperture
CN107277734A (en) * 2017-06-21 2017-10-20 歌尔股份有限公司 Flexible net injection mold
CN110891238A (en) * 2019-11-27 2020-03-17 安徽井利电子有限公司 Loudspeaker diaphragm assembling device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005333277A (en) * 2004-05-18 2005-12-02 Pioneer Electronic Corp Method of manufacturing center cap for speaker
US20100183181A1 (en) * 2009-01-20 2010-07-22 General Mems Corporation Miniature mems condenser microphone packages and fabrication method thereof
CN101856699A (en) * 2010-05-31 2010-10-13 昆山市珍和模具五金机械有限公司 Process for producing shielding case
CN102547495A (en) * 2010-12-21 2012-07-04 东莞市漫步者科技有限公司 Sound box with woven surface mesh, and assembly fixture and method for sound box
CN103281665A (en) * 2013-05-10 2013-09-04 歌尔声学股份有限公司 Method for assembling non-metallic flexible net at sound holes of acoustic device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005333277A (en) * 2004-05-18 2005-12-02 Pioneer Electronic Corp Method of manufacturing center cap for speaker
US20100183181A1 (en) * 2009-01-20 2010-07-22 General Mems Corporation Miniature mems condenser microphone packages and fabrication method thereof
CN101856699A (en) * 2010-05-31 2010-10-13 昆山市珍和模具五金机械有限公司 Process for producing shielding case
CN102547495A (en) * 2010-12-21 2012-07-04 东莞市漫步者科技有限公司 Sound box with woven surface mesh, and assembly fixture and method for sound box
CN103281665A (en) * 2013-05-10 2013-09-04 歌尔声学股份有限公司 Method for assembling non-metallic flexible net at sound holes of acoustic device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104980821A (en) * 2014-04-08 2015-10-14 神讯电脑(昆山)有限公司 Shell with speaker mesh module and manufacturing method thereof
CN104980821B (en) * 2014-04-08 2018-11-30 神讯电脑(昆山)有限公司 Shell and preparation method thereof with speaker net module
CN105187960A (en) * 2015-07-20 2015-12-23 瑞声光电科技(常州)有限公司 Sound production device and method for making same
CN105187960B (en) * 2015-07-20 2018-09-07 瑞声光电科技(常州)有限公司 The method for making microphone device
CN106210992A (en) * 2016-07-25 2016-12-07 北京小米移动软件有限公司 Method and the dustproof construction of Air Filter are set in going out acoustic aperture
CN107277734A (en) * 2017-06-21 2017-10-20 歌尔股份有限公司 Flexible net injection mold
CN107277734B (en) * 2017-06-21 2020-05-29 歌尔股份有限公司 Flexible net injection mold
CN110891238A (en) * 2019-11-27 2020-03-17 安徽井利电子有限公司 Loudspeaker diaphragm assembling device

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Address after: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268

Patentee after: Goertek Inc.

Address before: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268

Patentee before: Goertek Inc.