CN103576646B - A kind of Dynamic Configuration improving cigarette primary processing process quality data analytic system applicability - Google Patents
A kind of Dynamic Configuration improving cigarette primary processing process quality data analytic system applicability Download PDFInfo
- Publication number
- CN103576646B CN103576646B CN201310460027.4A CN201310460027A CN103576646B CN 103576646 B CN103576646 B CN 103576646B CN 201310460027 A CN201310460027 A CN 201310460027A CN 103576646 B CN103576646 B CN 103576646B
- Authority
- CN
- China
- Prior art keywords
- data
- configuration
- quality characteristics
- characteristics data
- quality
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Stored Programmes (AREA)
Abstract
The present invention discloses a kind of Dynamic Configuration improving cigarette primary processing process quality data analytic system applicability, and the quality characteristics data that Dynamic Configuration comprises the output of throwing processing request is configured, configuration scrap prodn. line process route and configuration check project; The process route of data to scrap prodn. line configures by the quality characteristics data configuration that wherein throwing processing request exports, data configure to Interventions Requested by the process route configuration of scrap prodn. line, it is a Dynamic Configuration that syntagmatic is set up in above-mentioned three configurations, this Dynamic Configuration docks connection with fiber tow production equipment plc data mutually to the derivation/import feature of connection function and EXCEL model, and exports all kinds of business report after monitoring is implemented; Described quality characteristics data comprises equipment operational factor, online detection instrument measurement data, desk checking data, and described quality characteristics data configuration comprises and gathers configuration and classification configurations, and arranges analysis or the determination methods of Various types of data.
Description
Technical field
The present invention relates to a kind of Dynamic Configuration and the system that improve cigarette primary processing process quality data analytic system applicability, particularly relate to cigarette primary processing process quality data analytical approach, belong to automatic system field.
Background technology
In Cigarette processing industry, tobacco scrap prodn processing is very important technological process, and its treatment effect directly has influence on the inherent quality of tobacco.Tobacco scrap prodn process is by region, processing factory place, environment, raw material, equipment, personnel, criteria influences.
At present, when tobacco scrap prodn process equipment, technological process, detectability, network state change or when there are differences, when scrap prodn. line technological transformation, increase or when changing, for meeting the requirement to the monitoring of tobacco scrap prodn crudy performance data, heavy overlapping development and maintenance must be carried out to throwing process quality data analytic system.
Summary of the invention
The object of the invention is to propose a kind of Dynamic Configuration and the system that improve cigarette primary processing process quality data analytic system applicability, it can improve tobacco scrap prodn process quality data analytic system throwing process equipment, technological process, detectability, network state there are differences or change time adaptability.When tobacco scrap prodn. line carry out technological transformation, increase or variation time, avoid overlapping development that cigarette primary processing process quality data analytic system is heavy and system maintenance.
The Dynamic Configuration that the present invention improves cigarette primary processing process quality data analytic system applicability completes like this: the quality characteristics data that Dynamic Configuration throwing processing request exports is configured, configuration scrap prodn. line process route and configuration check project; The process route of data to scrap prodn. line configures by the quality characteristics data configuration that wherein throwing processing request exports, data configure to Interventions Requested by the process route configuration of scrap prodn. line, it is a Dynamic Configuration that syntagmatic is set up in above-mentioned three configurations, this Dynamic Configuration docks connection with fiber tow production equipment plc data mutually to the derivation/import feature of connection function and EXCEL model, and exports all kinds of business report after monitoring is implemented;
Described quality characteristics data comprises equipment operational factor, online detection instrument measurement data, desk checking data, and described quality characteristics data configuration comprises and gathers configuration and classification configurations, and arranges analysis or the determination methods of Various types of data;
The process route configuration of described scrap prodn. line comprises technology for making tobacco threds flow process and silk producing procedures;
Described Interventions Requested configuration comprises: Moisture Meter detection, the sampling observation of manual quality's characteristic, manual inspection, ambient temperature and humidity detection, weight detecting of taking out or add materials.
The quality characteristics data that throwing processing request exports gathers configuration according to processing stand actual conditions, the mass property that production line is all according to production line type configuration, can modify, increase and decrease mass property project in need, described production line type can be divided into cut tobacco processed, stem, expansion thread, beating and double roasting.
The quality characteristics data classification configurations that throwing processing request exports, filing, the classification of all output reports can be realized by the classification configurations of described quality characteristics data, described quality characteristics data classification configurations comprises and marks off two class data by subgroup capacity n > 1, n=1, goes out material applying, operation weight, technical parameter, physical characteristics four class material apply data by mass property Type division.
Described material applies class packet containing batch integrity data and process stability data; The acquisition method of described process stability data comprises the weight gain of applying unit time applying material and applies ratio with the material that the weight gain of main scale material is unit of account.
Described Various types of data is set analysis or determination methods comprises that statistics describes, control chart and correlated quality analysis judge instrument, described quality characteristics data analysis or the determination methods of arranging comprises selection by statistics describing mode corresponding to data during subgroup capacity classified and control chart, Data classification when being used for report by mass property Type division.
Technology for making tobacco threds flow process collocation method according to processing stand actual conditions, can configure the ownership system wire process that described technology for making tobacco threds flow process comprises, can revise, increase and decrease silk producing procedures in need.
The judgement that under the technological standards configuration needing quality characteristics data under the quality characteristics data configuration carrying out monitoring, each operation corresponding under the configuration of described silk producing procedures comprises each operation, each operation, quality characteristics data is corresponding and early warning item option and installment, batch between analysis project configuration.
The quality characteristics data configuration carrying out monitoring is needed under each operation, can increase and decrease needing under described each operation the quality characteristics data item monitored, can be configured the compute type of described quality characteristics data, sampling interval duration, item can be rejected to invalid data in described quality characteristics data to be configured, item filing classification can be rejected to described invalid data to be configured, rule can be rejected to described quality characteristics data and be configured; The technological standards configuration that under each operation, quality characteristics data is corresponding can be configured the contents of a project of the described technological standards of described operation, can be configured the project category of the described technological standards of described operation, described project category comprises: the fluctuation of mass property, apparatus parameter setting value, mass flow, physical characteristics sampling observation item, moisture content of finished products and reinforced, perfuming, mixture proportion, can be configured the standard category of described technological standards, described standard category comprises: desired value+franchise, scope, prestige are worth greatly, hope little value, setting value.
Whether the judgement that under each operation, quality characteristics data is corresponding and early warning item option and installment can judge or early warning quality characteristics data under described operation, or judge that also early warning is configured simultaneously; To batch between analysis project configuration can to batch between analysis project increase and decrease, sort out configuration, can any one statistical in analysis project between described batch be safeguarded.
Moisture Meter detects configuration can realize the increase and decrease of described Moisture Meter detection operation point, can safeguard the described Moisture Meter channel number that the different trade mark is corresponding.Manual quality's characteristic sampling observation configuration can be safeguarded described manual quality's characteristic sampling observation project and the sampling observation frequency.Manual inspection configuration can be safeguarded the technological requirement administrative provisions clause of described manual inspection.
Whole throwing processing dynamic configuration system requires to export the quality characteristics data dispensing unit, process route dispensing unit and the Interventions Requested dispensing unit that gather, wherein
Data are outputted to the dispensing unit process of scrap prodn. line process route and quality characteristics data preparation maintenance interface by quality characteristics data dispensing unit;
Data are outputted to Interventions Requested dispensing unit, technology for making tobacco threds flow process preparation maintenance interface and silk producing procedures preparation maintenance interface by process route dispensing unit;
Data are outputted to Interventions Requested configuring maintenance interface by Interventions Requested dispensing unit;
It is a dynamic configuration system that above-mentioned three dispensing units set up syntagmatic, this dynamic configuration system docks connection with fiber tow production equipment plc data mutually to the derivation/import feature of connection function and EXCEL model, and exports all kinds of business report after monitoring is implemented.
The configuring maintenance interface of the quality characteristics data that quality characteristics data dispensing unit provides the throwing processing request gathered to export, the quality characteristics data taxon that throwing processing request exports, the classification maintenance interface of the quality characteristics data providing throwing processing request to export, and the linking functions set up between the classification analysis corresponding with mode classification of quality of data performance data or determination methods, the quality characteristics data setting up throwing processing output gathers the syntagmatic of dispensing unit and taxon.
Process route dispensing unit provides described technology for making tobacco threds flow process to configure and described silk producing procedures configuring maintenance interface, and the silk producing procedures configuring maintenance interface of content included by described silk producing procedures, set up the syntagmatic between the configuration of described technology for making tobacco threds flow process and the configuration of described silk producing procedures, set up the syntagmatic between the every deploy content included by the configuration of described silk producing procedures, and automatically generate corresponding report statement, set up the function that interlinks between form.
Interventions Requested dispensing unit provides described Interventions Requested to comprise content provides Interventions Requested to configure configuring maintenance interface, set up described Interventions Requested comprise in hold the relation that interlinks of each test item and corresponding form.
Pass through the inventive method, can improve throwing process quality data analytic system throwing process equipment, technological process, detectability, network state there are differences or change time adaptability, when scrap prodn. line technological transformation, increase or variation time, avoid overlapping development that cigarette primary processing process quality data analytic system is heavy and system maintenance.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, and form a application's part, schematic description and description of the present invention, for explaining the present invention, does not form improper restriction of the present invention.In the accompanying drawings:
Fig. 1 is a kind of flow chart of steps improving the Dynamic Configuration embodiment of cigarette primary processing process quality data analytic system applicability of the present invention.
Fig. 2 is a kind of structured flowchart improving the dynamic configuration system embodiment of cigarette primary processing process quality data analytic system applicability of the present invention.
Embodiment
Core idea of the present invention is, when cigarette primary processing process equipment, technological process, detectability, network state change or when there are differences, when certain factory's tobacco scrap prodn. line undergoes technological transformation, increases or changes, dynamic-configuration maintenance can be carried out to throwing process quality data analytic system according to the present invention, meeting under the prerequisite to tobacco scrap prodn crudy performance data monitoring requirement, the overlapping development avoiding whole system heavy and system maintenance.
The quality characteristics data that configuration throwing processing request exports, described quality characteristics data comprises equipment operational factor, online detection instrument measurement data, desk checking data, described configuration comprises and gathers configuration and classification configurations, and arranges analysis or the determination methods of Various types of data;
The quality characteristics data that described throwing processing request exports gathers configuration, it is characterized in that, can according to processing stand actual conditions, the mass property that production line is all according to production line type configuration, can revise, increase and decrease quality characteristics data in need, described production line type can be divided into cut tobacco processed, stem, expansion thread, beating and double roasting;
The quality characteristics data classification configurations that described throwing processing request exports, it is characterized in that, filing, the classification of all output reports can be realized by the classification configurations of described quality characteristics data, described quality characteristics data classification configurations comprises and marks off two class data by subgroup capacity n > 1, n=1, by mass property Type division go out material applying, operation weight, technical parameter, physics four characteristic material apply class data.
Described material applies class data, it is characterized in that, described material applies class packet containing batch integrity data and process stability data; The acquisition method of described process stability data comprises the weight gain of applying unit time applying material and applies ratio with the material that the weight gain of main scale material is unit of account.
The described analysis that Various types of data is set or determination methods, it is characterized in that, described data analysis or determination methods comprise statistics description, control chart and correlated quality analysis and judge instrument, described quality characteristics data analysis or the determination methods of arranging comprises selection by statistics describing mode corresponding to data during subgroup capacity classified and control chart, Data classification when being used for report by mass property Type division.
Further, configuration scrap prodn. line process route, described technology for making tobacco threds route comprises technology for making tobacco threds flow process and silk producing procedures;
Described technology for making tobacco threds flow process collocation method, according to processing stand actual conditions, can configure the ownership system wire process that described technology for making tobacco threds flow process comprises, can revise, increase and decrease silk producing procedures in need;
The judgement that under the technological standards configuration needing quality characteristics data under the quality characteristics data configuration carrying out monitoring, each operation corresponding under the configuration of described silk producing procedures comprises each operation, each operation, quality characteristics data is corresponding and early warning item option and installment, batch between analysis project configuration;
The quality characteristics data configuration carrying out monitoring is needed under described each operation, can increase and decrease needing under described each operation the quality characteristics data item monitored, can be configured the compute type of described quality characteristics data, sampling interval duration, item can be rejected to invalid data in described quality characteristics data to be configured, item filing classification can be rejected to described invalid data to be configured, rule can be rejected to described quality characteristics data and be configured;
The technological standards configuration that under described each operation, quality characteristics data is corresponding, it is characterized in that, can be configured the contents of a project of the described technological standards of described operation, can be configured the project category of the described technological standards of described operation, described project category comprises: mass property, apparatus parameter setting value, mass flow fluctuates, physical characteristics sampling observation item, moisture content of finished products and reinforced, perfuming, mixture proportion, can be configured the standard category of described technological standards, described standard category comprises: desired value+franchise, scope, hope large value, hope little value, setting value,
Whether the judgement that under described each operation, quality characteristics data is corresponding and early warning item option and installment, is characterized in that, can judge or early warning quality characteristics data under described operation, or judge that also early warning is configured simultaneously.
Analysis project configuration between described batch, can to batch between analysis project increase and decrease, sort out configuration, can any one statistical in analysis project between described batch be safeguarded.
Further, Interventions Requested configure, and described Interventions Requested comprise: Moisture Meter detection, the sampling observation of manual quality's characteristic, manual inspection, ambient temperature and humidity detection, weight detecting of taking out or add materials;
Described Moisture Meter detects configuration, can realize described Moisture Meter and detect the increase and decrease of operation point, can safeguard the described Moisture Meter channel number that the different trade mark is corresponding;
Described manual quality's characteristic sampling observation configuration, can safeguard described manual quality's characteristic sampling observation project and the sampling observation frequency;
Described manual inspection configuration, can safeguard the technological requirement administrative provisions clause of described manual inspection.
According to application process of the present invention, also disclose a kind of dynamic configuration system improving cigarette primary processing process quality data analytic system applicability, it is characterized in that:
The quality characteristics data dispensing unit that throwing processing request exports, described configuration comprises and gathers configuration and classification configurations, the quality characteristics data providing described throwing processing request to export gather configuring maintenance interface and classification configurations maintenance interface, and set up quality of data performance data and divide linking functions between roughly the same corresponding with mode classification analysis or determination methods, set up the syntagmatic that quality characteristics data that described throwing processing exports gathers dispensing unit and taxon;
The unit of scrap prodn. line process route configuration, it is characterized in that, the maintenance interface that described technology for making tobacco threds flow process configures and described silk producing procedures configures is provided, and the configuring maintenance interface of content included by described silk producing procedures, set up the syntagmatic between the configuration of described technology for making tobacco threds flow process and the configuration of described silk producing procedures, set up the syntagmatic between the every deploy content included by the configuration of described silk producing procedures, and automatically generate corresponding report statement, set up the function that interlinks between form, realize the analysis of quality characteristics data, judgement and early warning;
Interventions Requested dispensing unit, is characterized in that, described unit content included by described Interventions Requested provides configuring maintenance interface, set up described Interventions Requested included in hold the relation that interlinks of each test item and corresponding form;
Described dynamic configuration system is that above-mentioned three dispensing units set up syntagmatic, provides the derivation import feature to connection function and EXCEL model of described dynamic configuration system and fiber tow production equipment plc data, and export all kinds of business report after monitoring is implemented.
Be illustrated in figure 1 a kind of process flow diagram improving the Dynamic Configuration embodiment of cigarette primary processing process quality data analytic system applicability of the present invention.The present embodiment comprises the following steps:
Step 101, quality characteristics data configure, and gather configuration and classification configurations, and arrange analysis or the determination methods of Various types of data according to throwing processing demand to the quality characteristics data that throwing processing request exports;
Step 102, process route configure, according to processing stand actual conditions, configure the ownership system wire process that described technology for making tobacco threds flow process comprises, and to judgement corresponding to technological standards corresponding to the quality characteristics data needing under each operation to monitor, quality characteristics data, quality characteristics data and early warning item is selected and batch between analysis project be configured;
Step 103, Interventions Requested configure, and described Interventions Requested comprise: Moisture Meter detection, the sampling observation of manual quality's characteristic, manual inspection, ambient temperature and humidity detection, weight detecting of taking out or add materials.
Be illustrated in figure 2 a kind of structured flowchart improving the dynamic configuration system embodiment of cigarette primary processing process quality data analytic system applicability of the present invention.Described dynamic configuration system 200 comprises with lower unit:
Quality characteristics data dispensing unit 201, the quality characteristics data providing described throwing processing request to export gather configuring maintenance interface and classification configurations maintenance interface, and set up quality of data performance data and divide linking functions between roughly the same corresponding with mode classification analysis or determination methods, set up the syntagmatic that quality characteristics data that described throwing processing exports gathers dispensing unit and taxon;
Process route dispensing unit 202, the maintenance interface that described technology for making tobacco threds flow process configures and described silk producing procedures configures is provided, and the configuring maintenance interface of content included by described silk producing procedures, set up the syntagmatic between the configuration of described technology for making tobacco threds flow process and the configuration of described silk producing procedures, set up the syntagmatic between the every deploy content included by the configuration of described silk producing procedures, and automatically generate corresponding report statement, set up the function that interlinks between form, realize the analysis of quality characteristics data, judgement and early warning;
Interventions Requested dispensing unit 203, provides the configuring maintenance interface of content included by described Interventions Requested, set up described Interventions Requested included in hold the relation that interlinks of each test item and corresponding form.
Dynamic configuration system 200, for above-mentioned three dispensing units set up syntagmatic, provides the derivation import feature to connection function and EXCEL model of described dynamic configuration system and fiber tow production equipment plc data, and export all kinds of business report after monitoring is implemented.
Embodiment: below by accompanying drawing embodiment, is described in further detail technical scheme of the present invention.
In the present embodiment, with first with second ground two cut tobacco machining production lines processed that there are differences produce the same A trade mark pipe tobacco time, quality characteristics data analytic system is carried out respectively to it and is configured to example, the present invention is described in more detail.
Before cut tobacco processing processed starts, choose production line by technician and be categorized as cut tobacco processed, according to the situation of the actual process equipment of cut tobacco machining production line processed and monitoring equipment, on affect product interior quality and must to monitor and the mass property item exported is configured.Two places change due to cut tobacco production line process equipment processed, technological process, detectability, network state or there are differences, and before the start of production, need to configure respectively respective production line quality characteristics data analytic system according to the present invention.
On the configuring maintenance interface that system provides to must to monitor and the mass property item exported is chosen, and selected mass property item is classified, to realize the filing of all output reports, classification, classification comprises by subgroup capacity n > 1, n=1 marks off two class data, go out material by mass property Type division to apply, operation weight, technical parameter, physical characteristics four class material applies data, the linking functions between roughly the same corresponding with mode classification analysis or determination methods is divided according to the quality of data performance data of system foundation, analysis or the determination methods of Various types of data are set.Wherein, the configuration of two places cut tobacco production line A trade mark quality characteristics data can as shown in Table 1 and Table 2:
Table 1 first ground
| Title | Enable | Classification configurations | Analyze or determination methods |
| Loosening and gaining moisture steam rates | √ | ||
| Ordering and casing steam rates | √ | ||
| Leaves moisting outlet water percentage | √ | ||
| Raw silk water percentage | √ | ||
| Bucket wall temperature | √ | ||
| Pure silk water percentage | √ |
| Silk union water percentage | √ | ||
| Leaves moisting entrance cumulative amount | √ | ||
| Perfuming cumulative amount | √ | ||
| Feed ratio | √ | ||
| Stem mixture proportion | √ | ||
| Expansion thread mixture proportion | √ | ||
| Perfuming ratio | √ | ||
| Ordering and casing outlet temperature | √ | ||
| Stem is mixed and is joined water percentage | √ | ||
| Expansion thread is mixed and is joined water percentage | √ | ||
| Drying process shuts down fracture number of times | √ |
Table 2 second ground
| Title | Enable | Classification configurations | Analyze or determination methods |
| Surpass back loose circulating air temperature | √ | ||
| Ordering and casing circulating air temperature | √ | ||
| Leaves moisting outlet water percentage | √ | ||
| Raw silk water percentage | √ | ||
| Bucket wall temperature | √ | ||
| Pure silk water percentage | √ | ||
| Silk union water percentage | √ | ||
| Leaves moisting entrance cumulative amount | √ | ||
| Pure silk cumulative amount | √ | ||
| Perfuming entrance cumulative amount | √ | ||
| Perfuming cumulative amount | √ | ||
| Feed ratio | √ | ||
| Stem mixture proportion | √ | ||
| Expansion thread mixture proportion | √ | ||
| Perfuming ratio | √ | ||
| Ordering and casing outlet temperature | √ | ||
| Stem is mixed and is joined water percentage | √ | ||
| Expansion thread is mixed and is joined water percentage | √ | ||
| Drying process shuts down fracture number of times | √ |
On the configuring maintenance interface that system provides to must to monitor and the mass property item exported is chosen, classification configurations is carried out to the classifying rules that chosen mass property item provides according to system simultaneously, and the analysis provided corresponding to the classification in systems in which configured each mass property item or determination methods are configured, the data corresponding to mass property item be checked in process of production will be collected, and the configuration parameter corresponding in systems in which according to each mass property item carries out follow-up each alanysis.
Configuration scrap prodn. line process route, according to production line actual conditions, the configuration interface that system provides operation must be chosen cut tobacco institute processed, and generates default technology route by system.Wherein, choose can be as shown in table 3 for two places cut tobacco production line A trade mark operation:
Table 3
According to the cut tobacco institute processed palpus operation chosen, system will generate following default technology route flow process automatically:
The process route configuring maintenance interface that system provides is chosen the operation needing configuration, system provides the setting operation page, choose corresponding tab to be configured the quality characteristics data needing under operation to monitor, the quality characteristics data item that need monitor is increased and decreased, to the compute type of described quality characteristics data, sampling interval duration is configured, system generates raw data form automatically, and provide data to reject regular maintenance interface, item can be rejected to valid data in provided interface and carry out filing classification, safeguard that each operation point valid data reject rule, valid data form will be automatically generated according to rejecting algorithm.For first cut tobacco production line loosening and gaining moisture processed and second cut tobacco production line processed surpass back loose being illustrated, as shown in table 4 and table 5:
The loose moisture regain of table 4 endrysone
| Title | Compute type | Sampling interval |
| Entrance mass flow | Span calculates | 5 |
| Entrance material cumulative amount | Monodrome | |
| Add water instantaneous delivery | Span calculates | 5 |
| Add water cumulative amount | Monodrome | |
| Steam sprays instantaneous delivery | Span calculates | 5 |
| Steam applies cumulative amount | Monodrome | |
| Outlet material cumulative amount | Monodrome | |
| Unit interval adds water ratio | Calculated value | 5 |
| Unit interval adds steam rates | Calculated value | 5 |
| Add water ratio | Calculated value | |
| Steam applies ratio | Calculated value | |
| Hot blast temperature | Mean value | 5 |
| Entrance material water ratio | Mean value | 5 |
| Outlet mass temperatures | Mean value | 5 |
| Outlet material water percentage | Mean value | 5 |
Surpass back to table 5 second loose
| Title | Compute type | Sampling interval |
| Entrance mass flow | Span calculates | 5 |
| Add water instantaneous delivery | Span calculates | 5 |
| Add water cumulative amount | Monodrome | |
| Steam sprays instantaneous delivery | Span calculates | 5 |
| Steam applies cumulative amount | Monodrome | |
| Outlet material cumulative amount | Monodrome | |
| Unit interval adds water ratio | Calculated value | 5 |
| Unit interval adds steam rates | Calculated value | 5 |
| Add water ratio | Calculated value | |
| Steam applies ratio | Calculated value | |
| Hot blast temperature | Mean value | 5 |
| Entrance material water ratio | Mean value | 5 |
| Outlet material water percentage | Mean value | 5 |
To provide according to the compute type system of each mass property item and set up the data calculation and analysis method corresponding with compute type, and by the requirement of default, filing classification is carried out to data.All the other each process configurations and similar.
The operation setting page chooses technological standards tab, the contents of a project of selected operation point technological standards are configured, the project category of technological standards is configured, project category comprises: mass property, apparatus parameter setting value, mass flow fluctuates, physical characteristics sampling observation item, moisture content of finished products and reinforced, perfuming, mixture proportion, the standard category of described technological standards is configured, described standard category comprises: desired value ± franchise, scope, hope large value, hope little value, setting value, after standard category is configured, follow-up all standard qualification rate calculates is undertaken the computing method by set standard category.For first cut tobacco production line loosening and gaining moisture processed and second cut tobacco production line processed surpass back loose being illustrated, as shown in table 6 and table 7:
The loose moisture regain of table 6 endrysone
| Title | Project category | Standard category |
| Entrance mass flow | Apparatus parameter setting value | Desired value ± franchise |
| Entrance material water ratio | Mass property | Desired value ± franchise |
| Outlet material water percentage | Mass property | Desired value ± franchise |
| Humidity discharging throttle opening | Apparatus parameter setting value | |
| Hot blast temperature | Mass property | Desired value ± franchise |
| Cycle throttle aperture | Apparatus parameter setting value | |
| Air-heater frequency | Apparatus parameter setting value | |
| Drum speed | Apparatus parameter setting value | |
| Unit interval steam applies ratio | Mass property | Desired value ± franchise |
| Outlet mass temperatures | Mass property | Desired value ± franchise |
Surpass back to table 7 second loose
| Title | Project category | Standard category |
| Entrance mass flow | Apparatus parameter setting value | Desired value ± franchise |
| Entrance material water ratio | Mass property | Desired value ± franchise |
| Outlet material water percentage | Mass property | Desired value ± franchise |
| Humidity discharging throttle opening | Apparatus parameter setting value | |
| Hot blast temperature | Mass property | Desired value ± franchise |
| Cycle throttle aperture | Apparatus parameter setting value | |
| Air-heater frequency | Apparatus parameter setting value | |
| Drum speed | Apparatus parameter setting value | |
| Unit interval steam applies ratio | Mass property | Desired value ± franchise |
| Unit interval adds water ratio | Mass property | Desired value ± franchise |
Account form by default is carried out computational analysis by the qualification rate according to set project category and the follow-up every data of standard category.
The setting operation page is chosen the tab of judgement and the configuration of early warning item, interface judges or early warning analysis items selection, the critical item that time non-selected, project is corresponding, criterion, early warning project, Alert Standard are "/", according to safeguarding that result system generates batch interior quality report statement automatically, realize automatically judging early warning.For first cut tobacco production line loosening and gaining moisture processed and second cut tobacco production line processed surpass back loose being illustrated, as shown in table 8 and table 9:
The loose moisture regain of table 8 endrysone
| Title | Classification | Judge | Early warning analysis |
| Entrance material water ratio | Continuity detects data | No | Be |
| Outlet material water percentage | Continuity detects data | No | Be |
| Humidity discharging throttle opening | Procedure setting parameter | No | No |
| Hot blast temperature | Continuity detects data | No | Be |
| Cycle throttle aperture | Procedure setting parameter | No | No |
| Air-heater frequency | Procedure setting parameter | No | No |
| Drum speed | Procedure setting parameter | No | No |
| Unit interval steam applies ratio | Continuity detects data | Be | Be |
| Outlet mass temperatures | Continuity detects data | No | Be |
Surpass back to table 9 second loose
| Title | Classification | Judge | Early warning analysis |
| Entrance material water ratio | Continuity detects data | No | Be |
| Outlet material water percentage | Continuity detects data | No | Be |
| Humidity discharging throttle opening | Procedure setting parameter | No | No |
| Hot blast temperature | Continuity detects data | Be | Be |
| Cycle throttle aperture | Procedure setting parameter | No | No |
| Air-heater frequency | Procedure setting parameter | No | No |
| Drum speed | Procedure setting parameter | No | No |
| Unit interval steam applies ratio | Continuity detects data | No | Be |
| Unit interval adds water ratio | Continuity detects data | No | Be |
System judges and early warning analysis data automatically by according to the judgement of mass property item each under each operation or early warning analysis configuration.
The tab of analysis project configuration between the setting operation page being chosen batch, to batch between analysis project increase and decrease, sort out configuration, can any one statistical in analysis project between described batch be safeguarded.
Configuration check project, described Interventions Requested comprise: Moisture Meter detection, the sampling observation of manual quality's characteristic, manual inspection, ambient temperature and humidity detection, weight detecting of taking out or add materials.
Moisture Meter detects configuration, choose Moisture Meter trade mark passage config option card, select the Moisture Meter channel number that institute's production cut tobacco trade mark is corresponding, choose Moisture Meter contrast process configurations tab, detect operation point to the required Moisture Meter of production to increase and decrease, system will generate moisture teller contrastive test record interface automatically, provides online moisture teller accuracy to judge control chart.Wherein, the cut tobacco production line B trade mark Moisture Meter passage configuration processed of the first ground cut tobacco production line A trade mark processed and second ground and contrast process configurations are as shown in Table 10 and Table 11:
Table 10 Moisture Meter channel number
| Moisture Meter channel number | |
| The first ground cut tobacco production line A trade mark processed | 2 |
| The second ground cut tobacco production line A trade mark processed | 1 |
Table 11 Moisture Meter contrast process configurations
Manual quality's characteristic sampling observation configuration, be configured sampling observation project and the sampling observation frequency, system generates input interface automatically according to deploy content.
Manual inspection configures, and safeguards the technological requirement administrative provisions clause of manual inspection.Automatically input interface is generated according to maintenance content system.
In production is carried out, the ambient temperature and humidity that system provides detects input interface and taking-up or the weight detecting interface that adds materials, can each monitoring point of manual entry wherein ambient temperature and humidity actual information and taking-up or the weight information that adds materials, wherein " add material category " according to production actual conditions as Standard Selection storehouse, " operation point " project should with batch between to carry out the operation point of weight of material metering in data sheet corresponding, form take lot number as identification code, with batch between data sheet link, convenient inquiry.
Complete before above-mentioned production after configuration, dynamic configuration system utilize with fiber tow production equipment plc data to connection function according to configuration requirement, automatic monitor production process, and provide EXCEL form and every analysis chart after production completes, exports all kinds of business report.Carry out analysis according to EXCEL form, analysis chart and business report to the cut tobacco mass property that scrap prodn. line is produced to judge, according to production requirement and the correct process of regulation this batch of cut tobacco.
Claims (8)
1. improve a Dynamic Configuration for cigarette primary processing process quality data analytic system applicability, it is characterized in that Dynamic Configuration is configured, configures scrap prodn. line process route and configuration check project the quality characteristics data that throwing processing request exports; The quality characteristics data configuration that wherein throwing processing request exports is process route configuration data being transported to scrap prodn. line, the process route configuration of scrap prodn. line is configured to Interventions Requested data, it is a Dynamic Configuration that syntagmatic is set up in above-mentioned three configurations, this Dynamic Configuration docks connection with fiber tow production equipment plc data mutually to the derivation/import feature of connection function and EXCEL model, and exports all kinds of business report after monitoring is implemented;
Described quality characteristics data comprises equipment operational factor, online detection instrument measurement data, desk checking data, and described quality characteristics data configuration comprises and gathers configuration and classification configurations, and arranges analysis or the determination methods of Various types of data;
The process route configuration of described scrap prodn. line comprises technology for making tobacco threds flow process and silk producing procedures;
Described Interventions Requested configuration comprises: Moisture Meter detection, the sampling observation of manual quality's characteristic, manual inspection, ambient temperature and humidity detection, weight detecting of taking out or add materials;
The quality characteristics data that throwing processing request exports gathers configuration according to processing stand actual conditions, the mass property that production line is all according to production line type configuration, can modify, increase and decrease mass property project in need, described production line type can be divided into cut tobacco processed, stem, expansion thread, beating and double roasting;
The quality characteristics data classification configurations that described throwing processing request exports, filing, the classification of all output reports can be realized by the classification configurations of described quality characteristics data, described quality characteristics data classification configurations comprises and marks off two class data by subgroup capacity n > 1, n=1, goes out material applying, operation weight, technical parameter, physical characteristics four class material apply data by mass property Type division.
2. method according to claim 1, is characterized in that described material applies packet containing batch integrity data and process stability data; The acquisition method of described process stability data comprises the weight gain of applying unit time applying material and applies ratio with the material that the weight gain of main scale material is unit of account.
3. method according to claim 1, it is characterized in that described Various types of data is set analysis or determination methods comprises that statistics describes, control chart and correlated quality analysis judge instrument, the quality characteristics data analysis of described setting or determination methods comprise the selection by statistics describing mode corresponding to data during subgroup capacity classified and control chart, by mass property Type division for Data classification during report.
4. method according to claim 1, is characterized in that technology for making tobacco threds flow process collocation method according to processing stand actual conditions, can configure the ownership system wire process that described technology for making tobacco threds flow process comprises, can revise, increase and decrease silk producing procedures in need.
5. method according to claim 1, it is characterized in that quality characteristics data is corresponding under the technological standards configuration that quality characteristics data is corresponding under the quality characteristics data configuration needing to carry out monitoring under the configuration of described silk producing procedures comprises each operation, each operation, each operation judgement and early warning item option and installment, batch between analysis project configuration.
6. method according to claim 5, the quality characteristics data configuration carrying out monitoring is needed under it is characterized in that each operation, can increase and decrease needing under described each operation the quality characteristics data item monitored, can be configured the compute type of described quality characteristics data, sampling interval duration, item can be rejected to invalid data in described quality characteristics data to be configured, item filing classification can be rejected to described invalid data to be configured, rule can be rejected to described quality characteristics data and be configured; The technological standards configuration that under each operation, quality characteristics data is corresponding can be configured the contents of a project of the described technological standards of described operation, can be configured the project category of the described technological standards of described operation, described project category comprises: the fluctuation of mass property, apparatus parameter setting value, mass flow, physical characteristics sampling observation item, moisture content of finished products and reinforced, perfuming, mixture proportion, can be configured the standard category of described technological standards, described standard category comprises: desired value+franchise, scope, prestige are worth greatly, hope little value, setting value.
7. method according to claim 5, is characterized in that whether quality characteristics data is corresponding under each operation judgement and early warning item option and installment can judge or early warning quality characteristics data under described operation, or judges and early warning is configured simultaneously; To batch between analysis project configuration can to batch between analysis project increase and decrease, sort out configuration, can any one statistical in analysis project between described batch be safeguarded.
8. method according to claim 5, is characterized in that Moisture Meter detects configuration and can realize the increase and decrease of described Moisture Meter detection operation point, can safeguard the described Moisture Meter channel number that the different trade mark is corresponding; Manual quality's characteristic sampling observation configuration can be safeguarded described manual quality's characteristic sampling observation project and the sampling observation frequency; Manual inspection configuration can be safeguarded the technological requirement administrative provisions clause of described manual inspection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310460027.4A CN103576646B (en) | 2013-10-07 | 2013-10-07 | A kind of Dynamic Configuration improving cigarette primary processing process quality data analytic system applicability |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310460027.4A CN103576646B (en) | 2013-10-07 | 2013-10-07 | A kind of Dynamic Configuration improving cigarette primary processing process quality data analytic system applicability |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103576646A CN103576646A (en) | 2014-02-12 |
| CN103576646B true CN103576646B (en) | 2016-03-16 |
Family
ID=50048650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310460027.4A Active CN103576646B (en) | 2013-10-07 | 2013-10-07 | A kind of Dynamic Configuration improving cigarette primary processing process quality data analytic system applicability |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103576646B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108122096A (en) * | 2017-12-28 | 2018-06-05 | 苏州仓松金属制品有限公司 | A kind of electronic proportioning system |
| CN108936778B (en) * | 2018-08-27 | 2021-05-11 | 红塔烟草(集团)有限责任公司 | Weight control method for cigarette shred manufacturing process procedure |
| CN110031042A (en) * | 2019-04-25 | 2019-07-19 | 伟创力电子设备(深圳)有限公司 | The three-stage detection method and device of PCBA manufacture |
| EP4276554A3 (en) * | 2019-04-29 | 2024-05-22 | Siemens Aktiengesellschaft | Method and apparatus for configuring processing parameters of production equipment, and computer-readable medium |
| CN110321352A (en) * | 2019-07-05 | 2019-10-11 | 广东利元亨智能装备股份有限公司 | Production line monitoring method, device, electronic equipment and readable storage medium storing program for executing |
| CN110989531B (en) * | 2019-12-13 | 2022-11-04 | 红云红河烟草(集团)有限责任公司 | Data quality diagnosis method for cigarette shred making processing process |
| CN111459084A (en) * | 2020-03-20 | 2020-07-28 | 张家口卷烟厂有限责任公司 | Online moisture meter of flow production line detects precision intelligence management and control system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1634672A1 (en) * | 2004-09-14 | 2006-03-15 | C.R.F. Società Consortile per Azioni | System for monitoring the quality of industrial processes and method therefrom |
| CN101324792A (en) * | 2008-01-14 | 2008-12-17 | 龙岩烟草工业有限责任公司 | Automatic control method of cigarette throwing production flow |
| CN101414183A (en) * | 2008-12-03 | 2009-04-22 | 山东中烟工业公司 | Cigarette working procedure quality overall evaluation system and method based on gray correlation analysis |
| CN202134038U (en) * | 2011-03-03 | 2012-02-01 | 北京三博中自科技有限公司 | Product quality tracking system for process industry |
| CN102919995A (en) * | 2012-11-01 | 2013-02-13 | 上海烟草集团有限责任公司 | Method and system for quality control and diagnostic analysis in tobacco primary machining process |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10119104A (en) * | 1996-10-22 | 1998-05-12 | Kobe Steel Ltd | Method for judging quality of molding and data collecting device used for practicing the method in use |
| JP2006331346A (en) * | 2005-05-30 | 2006-12-07 | Omron Corp | Process management apparatus, process management program, recording medium recording process management program, and process management method |
-
2013
- 2013-10-07 CN CN201310460027.4A patent/CN103576646B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1634672A1 (en) * | 2004-09-14 | 2006-03-15 | C.R.F. Società Consortile per Azioni | System for monitoring the quality of industrial processes and method therefrom |
| CN101324792A (en) * | 2008-01-14 | 2008-12-17 | 龙岩烟草工业有限责任公司 | Automatic control method of cigarette throwing production flow |
| CN101414183A (en) * | 2008-12-03 | 2009-04-22 | 山东中烟工业公司 | Cigarette working procedure quality overall evaluation system and method based on gray correlation analysis |
| CN202134038U (en) * | 2011-03-03 | 2012-02-01 | 北京三博中自科技有限公司 | Product quality tracking system for process industry |
| CN102919995A (en) * | 2012-11-01 | 2013-02-13 | 上海烟草集团有限责任公司 | Method and system for quality control and diagnostic analysis in tobacco primary machining process |
Non-Patent Citations (2)
| Title |
|---|
| 基于MES的某卷烟制丝生产线管控一体化系统的研究;黄健泮;《中国优秀硕士学位论文全文数据库》;20091231;全文 * |
| 济南卷烟厂MES系统设计与实现;张丽;《中国优秀硕士学位论文全文数据库》;20091231;全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103576646A (en) | 2014-02-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103576646B (en) | A kind of Dynamic Configuration improving cigarette primary processing process quality data analytic system applicability | |
| CN103844344B (en) | A kind of regulate and control the method for different batches cigarette shreds quality uniformity and application thereof | |
| CN102095831A (en) | Moisture meter management method and system | |
| EP3172976B1 (en) | A method and a system for production of rod-shaped articles | |
| CN101583854A (en) | Flow rate measurement device, program for the flow rate measurement device, flow rate measurement method, and fluid supply system | |
| CN103494316B (en) | A kind of method dividing redried leaf tobacco batch by weight | |
| WO2019003524A1 (en) | Visual representation system | |
| CN103488151B (en) | A kind of dynamic configuration system improving cigarette primary processing process quality data analytic system applicability | |
| CN101340326B (en) | Reliability predicting method of communication equipment | |
| US20110208436A1 (en) | Method of performing a series of experiments, an integrated continuous pharmaceutical product processing system, and a computer program product | |
| CH707548A2 (en) | System for measuring a gas mass flow in a portion of a flow path in a turbine. | |
| AU2014201115A1 (en) | Manufacturing quality inspection and analytics system | |
| CN110244664A (en) | The method of tobacco preparation system and running equipment for tobacco industry | |
| CN105628705B (en) | A kind of loosening and gaining moisture process Moisture Meter deviation automatic detection warning and method for correcting error | |
| CN109741927A (en) | The equipment fault of miniature transformer production line and potential defective products intelligent predicting system | |
| CN105021736A (en) | Authenticity identifying method and system for raw milk or liquid milk | |
| CN109636152B (en) | Homogenization processing regulation and control method and system for chemical components of product | |
| CN105707974A (en) | Cigarette production process stability monitoring method | |
| CN102919995A (en) | Method and system for quality control and diagnostic analysis in tobacco primary machining process | |
| CN104501876B (en) | The method that dynamic monitoring Producing Titanium Dioxide grog cement sensible heat recovery system leaks out | |
| CN104317285A (en) | Method and device for determining abnormal reason in cigarette manufacturing process | |
| CN111459084A (en) | Online moisture meter of flow production line detects precision intelligence management and control system | |
| US6597959B1 (en) | Method and device for controlling an essentially continuous process | |
| CN108292382A (en) | LAN for quality of textile products control | |
| Şengöz | Control charts to enhance quality |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |