CN103572874A - Method for constructing reinforced concrete composite floor slab of steel frame house - Google Patents
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一、技术领域1. Technical field
本发明属于建筑结构技术领域,涉及一种新型的钢框架房屋,具体为一种带有榫头榫口的钢框架房屋的钢筋混凝土叠合楼板的建造方法。The invention belongs to the technical field of building structures, and relates to a novel steel frame house, in particular to a construction method of reinforced concrete laminated floor slabs of a steel frame house with mortise and tenon.
二、背景技术2. Background technology
钢结构房屋结构自重轻、抗震性能好,施工时不需要大型施工机械,构件便于工厂化加工,节能、节地、节材、环保,有利于房屋建筑产业化,并具有施工周期短、综合效益好等一系列优点,很适合在房屋建筑中采用。但该结构体系楼板一般采用现浇钢筋混凝土楼板或者压型钢板混凝土组合楼板,现浇楼板整体性好,但需现场支模,浇筑混凝土后需进行养护,施工周期长,模板损耗量大,增加了施工成本。压型钢板混凝土组合楼板底面的压型钢板需要刷防锈漆及防火涂料,且施工浇筑混凝土时需要加设临时支撑,施工成本较高。相比而言,预制楼板不需现场支模,施工周期短、造价低,但预制构件自重大,吊装困难,构件拼接部位易产生裂缝,对抗渗不利,整体性较差。自1980年以来,砌体结构房屋中大量采用钢筋混凝土预制板,由于预制楼板端部搭在墙上的长度不足,钢筋间锚固力不够,彼此约束较弱,地震时造成大量楼板从砌体墙上脱落,从而造成了大量人员伤亡。专利申请号为201110005604.1,名称为一种钢筋混凝土空心楼板的专利,公开了一种钢筋混凝土空心楼板,包括钢筋混凝土预制构件、现浇混凝土,预制构件由预制底板、预制侧壁、预制顶板组成,使得预制构件运输方便、易切割成型、便于工厂化生产。但此种楼板用到钢结构房屋中存在楼板与钢梁间连接较弱问题。The steel structure house structure has light weight and good earthquake resistance. It does not need large-scale construction machinery during construction. The components are convenient for factory processing, energy-saving, land-saving, material-saving, and environmentally friendly. It has a series of advantages and is very suitable for use in house construction. However, the floor of this structural system generally adopts cast-in-place reinforced concrete floor slab or profiled steel plate concrete composite floor slab. The cast-in-place floor slab has good integrity, but it needs on-site formwork and maintenance after pouring concrete. The construction period is long and the loss of formwork is large. construction cost. The profiled steel plate on the bottom surface of the profiled steel plate concrete composite floor needs to be painted with anti-rust paint and fireproof paint, and temporary support needs to be added when pouring concrete, and the construction cost is relatively high. In contrast, prefabricated floor slabs do not require on-site formwork, the construction period is short, and the cost is low. However, the prefabricated components are heavy and difficult to hoist. Cracks are prone to occur at the spliced parts of the components, which is not good for anti-seepage and poor integrity. Since 1980, a large number of reinforced concrete prefabricated slabs have been used in masonry structures. Due to the insufficient length of the end of the prefabricated slab on the wall, the anchorage between the steel bars is insufficient, and the mutual restraint is weak. fell off, resulting in a large number of casualties. The patent application number is 201110005604.1, and the name is a patent for a reinforced concrete hollow floor slab, which discloses a reinforced concrete hollow floor slab, including reinforced concrete prefabricated components and cast-in-place concrete. The prefabricated components are easy to transport, easy to cut and shape, and easy to factory production. However, there is a problem that the connection between the floor slab and the steel beam is weak when this kind of floor slab is used in the steel structure house.
叠合楼板是将预制和现浇两种楼板成型方式相结合的一种新型楼板制作工艺。叠合板在施工过程中,先在下部安放预制底板,浇筑上层混凝土时,下部预制板可以起到模板的作用,待上部混凝土养护完成后。两部分混凝土叠合形成整体来承受外荷载。但当前叠合板存在预制板与现浇混凝土结合层间协同工作差的问题得不到很好解决。因此,研究一种新型的适用于钢结构房屋的快速施工的楼板已迫在眉睫。Laminated slab is a new type of slab manufacturing process that combines prefabricated and cast-in-place slab molding methods. During the construction process of the composite slab, the prefabricated bottom slab is first placed on the lower part. When the upper concrete is poured, the lower prefabricated slab can serve as a formwork, and the upper concrete curing is completed. The two parts of concrete are superimposed to form a whole to bear the external load. However, the problem of poor cooperation between the prefabricated slab and the cast-in-place concrete layer in the current laminated slab has not been well resolved. Therefore, it is imminent to study a new type of floor slab suitable for rapid construction of steel structure houses.
榫卯结构是中国古建筑以木材、砖瓦为主要建筑材料,以木构架结构为主要的结构方式,结构方式,由立柱、横梁、顺檩等主要构件建造而成,各个构件之间的结点以榫卯相吻合,构成富有弹性的框架。榫卯是极为精巧的发明,这种构件连接方式,使得中国传统的木结构成为超越了当代建筑排架、框架或者刚架的特殊柔性结构体,不但可以承受较大的荷载,而且允许产生一定的变形,在地震荷载下通过变形吸收一定的地震能量,减小结构的地震响应。The mortise and tenon structure is an ancient Chinese building that uses wood, bricks and tiles as the main building materials, and the wood frame structure as the main structural method. The points are matched with mortise and tenon to form a flexible frame. Mortise and tenon is an extremely delicate invention. This method of component connection makes traditional Chinese wooden structures a special flexible structure that surpasses contemporary architectural bents, frames or rigid frames. It can not only bear large loads, but also allow certain The deformation of the structure absorbs a certain amount of seismic energy through deformation under seismic loads, reducing the seismic response of the structure.
三、发明内容3. Contents of the invention
本发明的目的在于力图将传统榫卯结构木建筑技术与现代钢结构房屋建筑技术应用于钢筋混凝土装配式楼盖中,设计一种带有榫头榫口的钢筋混凝土叠合楼板钢框架房屋的建造方法。The purpose of this invention is to try to apply the traditional mortise and tenon structure wood construction technology and modern steel structure house construction technology to the reinforced concrete assembly floor, and to design a steel frame house with reinforced concrete laminated floors and mortise and tenon joints. method.
本发明的具体技术方案是:Concrete technical scheme of the present invention is:
一种钢框架房屋的钢筋混凝土叠合楼板的建造方法,其特征在于:A method for constructing a reinforced concrete laminated slab of a steel frame house, characterized in that:
A、按常规方法建造房屋钢框架,并在钢框架的钢横梁上表面等间距设置栓钉;A. Build the steel frame of the house according to the conventional method, and set the studs at equal intervals on the upper surface of the steel beam of the steel frame;
B、预备多块与钢框架相适应的钢筋混凝土楼板预制板,预制板两端留有与栓钉配合的预留孔,预制板正面留有多排横向榫口槽和多列纵向榫口槽,预备足够钢筋、水泥、沙石;B. Prepare a number of prefabricated reinforced concrete slabs that are compatible with the steel frame. There are reserved holes at both ends of the prefabricated slabs to match the studs. On the front of the prefabricated slabs, there are multiple rows of horizontal mortise grooves and multiple rows of longitudinal mortise grooves. , prepare enough steel bars, cement, sand and gravel;
C、将第一块预制板正面向上平铺到两根需要建造楼板的钢横梁上,预制板两端栓钉配合在预留孔中,再紧贴第一块预制板将第二块预制板正面向上并列平铺在钢横梁上,直至铺满设定楼面;C. Lay the front of the first prefabricated slab upwards on the two steel beams that need to be built on the floor. The bolts at both ends of the prefabricated slab are fitted in the reserved holes, and then the second prefabricated slab is attached to the first prefabricated slab. The front side is laid side by side on the steel beam until the set floor is covered;
D、在横向榫口槽和纵向榫口槽中铺设钢筋;D. Lay steel bars in the transverse mortise groove and longitudinal mortise groove;
E、然后在预制板上面按现浇板的制作方法浇筑现浇层就形成钢筋混凝土叠合楼板;E. Then pour the cast-in-place layer on the prefabricated slab according to the production method of the cast-in-place slab to form a reinforced concrete laminated floor slab;
F、按规定养护、装修后即可形成钢框架房屋。F. After maintenance and decoration according to regulations, steel frame houses can be formed.
其中,横向榫口槽和多纵向榫口槽的截面形状都是内大外小的倒锥形槽,现浇层的底部与锥形槽构成勾挂榫结构。Among them, the cross-sectional shape of the horizontal tenon groove and the multi-longitudinal tenon groove is an inverted tapered groove with a large inside and a small outside, and the bottom of the cast-in-place layer and the tapered groove form a tenon hook structure.
进一步的方案是:预制板分为预制端板和预制中间板边,预制端板铺设在楼板两边,预制中间板边铺设在两边预制端板之间。A further solution is: the prefabricated slabs are divided into prefabricated end slabs and prefabricated middle slab edges, the prefabricated end slabs are laid on both sides of the floor slab, and the prefabricated middle slab edges are laid between the prefabricated end slabs on both sides.
进一步的方案是:预制中间板边两边设置有半凹槽。A further solution is: half grooves are arranged on both sides of the prefabricated middle plate.
本发明中,栓钉可采用焊接或其他方式固定在钢横梁上。榫口槽能增大预制板与现浇层之间的结合力,解决普通叠合板现浇与预制面板间结合力小的问题,提高层间协同工作的能力。In the present invention, the studs can be fixed on the steel beams by welding or other methods. The mortise and groove can increase the bonding force between the prefabricated slab and the cast-in-place layer, solve the problem of low bonding force between the ordinary laminated slab and the prefabricated panel, and improve the ability to work together between layers.
实践中,还可利用榫口槽里的钢筋端部支模,由钢筋提供拉力以保证两端模板的连接可靠性,然后整体浇筑混凝土。In practice, the formwork at the end of the steel bar in the tenon groove can also be used to support the formwork, and the steel bar provides tension to ensure the reliability of the connection between the formwork at both ends, and then the overall concrete is poured.
两个预制底板拼接后,两个半凹槽形成一个完整的凹槽,浇筑上部混凝土后使左右两边的预制板形成一个整体,上部混凝土的浇筑使得两个底板之间的缝隙能很好的得到填补,凹槽的存在改变了水的渗透路径,使防水抗渗性能方面能明显改善。After the two prefabricated bottom slabs are spliced, the two semi-grooves form a complete groove. After pouring the upper concrete, the left and right prefabricated slabs form a whole. The pouring of the upper concrete makes the gap between the two bottom slabs well obtained. Filling, the existence of the groove changes the water penetration path, so that the waterproof and anti-seepage performance can be significantly improved.
本发明的优点是:The advantages of the present invention are:
(1)榫口槽可增强新老混凝土间协同工作的能力;(2)预制板工厂化加工,施工快捷、可靠性能好、成本低、性能优越。在浇筑上部混凝土时除建筑物四周需要支模板外,底部不再需要额外的模板,减少了模板的使用量;不需要设置板底支撑,减少了施工工序,提高了施工速度。(3)本发明考虑到建筑结构中管线的施工,在进行管线施工时利用底板上存在的榫口槽或半槽,方便管线通过。(4)本发明有利于实现钢结构设计模数化、工业化生产、施工标准化,进而能推动钢结构房屋的产业化进程。(5)后浇的叠合层混凝土可在房屋整体施工结束后,与装修期间楼板地砖一起施工,提高施工速度,减少施工环节。(6)本发明的下层预制板设有榫口槽,可提高新老混凝土间协同工作的能力,且改变了楼面水的渗透路径,对防渗及板内钢筋锈蚀起到很好的防治作用。(1) The mortise and tenon groove can enhance the ability of the new and old concrete to work together; (2) The prefabricated panel is processed in a factory, with fast construction, good reliability, low cost and superior performance. When pouring the upper part of the concrete, in addition to the need for support formwork around the building, no additional formwork is required at the bottom, which reduces the amount of formwork used; no need to set the bottom support of the slab, reduces the construction process, and improves the construction speed. (3) The present invention considers the construction of the pipeline in the building structure, and utilizes the mortise groove or the half-groove existing on the bottom plate during the pipeline construction to facilitate the passage of the pipeline. (4) The present invention is beneficial to realize the modularization of steel structure design, industrialized production, and standardized construction, and can further promote the industrialization process of steel structure houses. (5) The post-cast composite layer concrete can be constructed together with the floor and floor tiles during the decoration period after the overall construction of the house is completed, so as to increase the construction speed and reduce the construction links. (6) The lower prefabricated slab of the present invention is provided with mortise grooves, which can improve the ability of the new and old concrete to work together, and change the permeation path of the floor water, which can prevent seepage and corrosion of steel bars in the slab. effect.
四、附图说明4. Description of drawings
图1是本发明中叠合楼板的三维示意图。Fig. 1 is a three-dimensional schematic diagram of a laminated floor slab in the present invention.
图2是本发明中预制端板三维示意图。Fig. 2 is a three-dimensional schematic diagram of the prefabricated end plate in the present invention.
图3是本发明中预制端板纵向剖面示意图。Fig. 3 is a schematic longitudinal sectional view of the prefabricated end plate in the present invention.
图4是本发明中预制端板横向剖面示意图。Fig. 4 is a schematic cross-sectional view of a prefabricated end plate in the present invention.
图5是本发明中预制中间板三维示意图。Fig. 5 is a three-dimensional schematic diagram of the prefabricated middle plate in the present invention.
图6是本发明中预制中间板纵向剖面示意图。Fig. 6 is a schematic longitudinal sectional view of the prefabricated intermediate plate in the present invention.
图7是本发明中预制中间板横向剖面示意图。Fig. 7 is a schematic cross-sectional view of the prefabricated intermediate plate in the present invention.
图8是发明中的梁上预埋螺栓的示意图。Fig. 8 is a schematic diagram of the embedded bolts on the beam in the invention.
图中:1-钢横梁,2-栓钉,3-预制端板,4-预制中间板,5-横向榫口槽,6-纵向榫口槽,7-半凹槽,8-横向钢筋,9-纵向钢筋,10-预制板内钢筋,11-预留孔,12-混凝土现浇层。In the figure: 1-steel beam, 2-bolt, 3-prefabricated end plate, 4-prefabricated middle plate, 5-transverse tenon groove, 6-longitudinal tenon groove, 7-half groove, 8-transverse reinforcement, 9-longitudinal reinforcement, 10-reinforcement in prefabricated slab, 11-reserved hole, 12-cast-in-place concrete layer.
五、具体实施方式:5. Specific implementation methods:
下面结合附图对本发明做进一步描述,但本发明不限于下列实施例。The present invention will be further described below in conjunction with the accompanying drawings, but the present invention is not limited to the following examples.
如图1、图2、图3、图4、图5、图6、图7、图8,一种钢框架房屋的钢筋混凝土叠合楼板的建造方法,其特征在于:As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, a method for constructing a reinforced concrete laminated slab of a steel frame house is characterized in that:
A、按常规方法建造房屋钢框架,并在钢框架的钢横梁1上表面等间距设置栓钉2;A. Build the steel frame of the house according to the conventional method, and set the studs 2 at equal intervals on the upper surface of the steel beam 1 of the steel frame;
B、预备多块与钢框架相适应的钢筋混凝土楼板预制板,预制板两端留有与栓钉2配合的预留孔11,预制板正面留有多排横向榫口槽5和多列纵向榫口槽6,预备足够钢筋8或9、水泥、沙石;B. Prepare a number of prefabricated reinforced concrete slabs that are compatible with the steel frame. There are reserved holes 11 at both ends of the prefabricated slabs to match the studs 2. There are multiple rows of
C、将第一块预制板正面向上平铺到两根需要建造楼板的钢横梁1上,预制板两端栓钉2配合在预留孔11中,再紧贴第一块预制板将第二块预制板正面向上并列平铺在钢横梁1上,直至铺满设定楼面;C. Lay the front of the first prefabricated slab upwards on two steel beams 1 that need to be built on the floor. The pegs 2 at both ends of the prefabricated slab are fitted into the reserved holes 11, and then close to the first prefabricated slab and place the second The front of the prefabricated slab is laid side by side on the steel beam 1 until the set floor is covered;
D、在横向榫口槽5和纵向榫口槽6中铺设钢筋8或9;D. Lay reinforcing bars 8 or 9 in the
E、然后在预制板上面按现浇板的制作方法浇筑混凝土现浇层12就形成钢筋混凝土叠合楼板;E, pour concrete cast-in-
F、按规定养护、装修后就形成钢框架房屋的楼板。F. After maintenance and decoration according to the regulations, the floor slab of the steel frame house will be formed.
其中,横向榫口槽5和多纵向榫口槽6的截面形状都是内大外小的倒锥形槽,混凝土现浇层12的底部与锥形槽构成勾挂榫结构。预制板分为预制端板3和预制中间板边4,预制端板3铺设在楼板两边,预制中间板边4铺设在两边预制端板3之间,预制中间板边4两边设置有半凹槽7。Among them, the cross-sectional shapes of the
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| CN105887649A (en) * | 2016-04-21 | 2016-08-24 | 浙江交通职业技术学院 | Steel-concrete local prefabricated simply supported superposed beam structure adopting layering stud connector and manufacturing technique thereof |
| CN106481007A (en) * | 2016-11-11 | 2017-03-08 | 浙江绿筑建筑系统集成有限公司 | Assembled flooring construction module and preparation method thereof |
| CN106592965A (en) * | 2016-12-26 | 2017-04-26 | 中建四局第六建筑工程有限公司 | Quick support system of high-rise steel structure house composite floor slab |
| CN106760105A (en) * | 2016-12-07 | 2017-05-31 | 北京善筑科技股份有限公司 | Assembled composite floor and its installation method |
| CN112757437A (en) * | 2021-01-25 | 2021-05-07 | 中国建筑东北设计研究院有限公司 | Solid waste large-mixing-amount concrete prefabricated laminated slab and preparation method thereof |
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| US20100024332A1 (en) * | 2006-05-17 | 2010-02-04 | Trevor Valaire | Structural element and methods of use thereof |
| CN1924233A (en) * | 2006-09-28 | 2007-03-07 | 邱则有 | Superimposed plate |
| JP2012533696A (en) * | 2009-07-17 | 2012-12-27 | オリバー, ホセ ラモン ノアレス | Top slab for floor construction |
| CN202430877U (en) * | 2011-11-28 | 2012-09-12 | 美建建筑系统(中国)有限公司 | Continuous superposed beam used for steel structure |
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| CN106592965A (en) * | 2016-12-26 | 2017-04-26 | 中建四局第六建筑工程有限公司 | Quick support system of high-rise steel structure house composite floor slab |
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Application publication date: 20140212 |