CN103571022A - Polyethylene anti-fogging film master batch - Google Patents

Polyethylene anti-fogging film master batch Download PDF

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Publication number
CN103571022A
CN103571022A CN201210250249.9A CN201210250249A CN103571022A CN 103571022 A CN103571022 A CN 103571022A CN 201210250249 A CN201210250249 A CN 201210250249A CN 103571022 A CN103571022 A CN 103571022A
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ldpe
film
nma
masterbatch
grafts
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CN103571022B (en
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徐典宏
付含琦
刘晓兰
范国宁
史蓉
周雷
王月霞
翟云芳
朱晶
魏绪玲
何连成
汤海鲲
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Petrochina Co Ltd
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Petrochina Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92561Time, e.g. start, termination, duration or interruption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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    • C08L2205/00Polymer mixtures characterised by other features
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/066LDPE (radical process)

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Abstract

The invention provides an anti-fogging polyethylene film master batch and a preparation method thereof, wherein the anti-fogging polyethylene film master batch comprises the following components in percentage by weight of LDPE: (1) 100 percent of LDPE, (2) 5 percent to 10 percent of anti-fogging drop, and (3) 2 percent to 5 percent of LDPE-g-NMA graft; the LDPE-g-NMA graft in the master batch obviously improves the compatibility of the anti-fogging agent and PE resin, effectively improves the wettability of the film surface and solves the problem of fog drip hazard in the middle and later periods of the use of the polyethylene greenhouse film. The long-acting anti-fogging greenhouse film with the anti-fogging lasting period of more than 40 months can be prepared by introducing the anti-fogging film master batch into a polyethylene film in an internal addition mode.

Description

The antifog drop films masterbatch of polyethylene
Technical field
The present invention relates to a kind of polyethylene resin composition, be specifically related to a kind of antifog drop films masterbatch of polyethylene that can significantly improve the anti-droplet persistence of polyethylene green house film and anti-droplet effect of initial stage.
Background technology
At present, the plastic greenhouse film of China is mainly polyethylene film, and polyethylene has good cold-resistant, dustproof, the easy characteristic such as processing, but it is a kind of hydrophobic resin, and the surface tension of its film and the surface tension of water differ larger.When early spring or season in late fall, the inside and outside temperature and humidity of plastic greenhouse differs greatly, adopt general thin to cover behind canopy chamber, when plastics film surface temperature reaches dew point when following, airborne steam reaches capacity or will condense into a large amount of droplets at canopy film inwall during supersaturation.The existence of droplet can cause scattering of light or reflection, reduces the light transmission of using awning film as agricultural or gardening, affects the photosynthesis of crop.Simultaneously droplet is dropped in canopy implants, also can cause leaf, stem, bud withered of plant or rot, and directly reduces output and the quality of crop.China carries out the development of polyethylene antifogging film in phase late 1980s, utilize tensio-active agent to improve poly critical surface tension, thereby make the tiny drops of water that condenses upon polyethylene film inwall sprawl into layer of transparent moisture film, and along the downward inflow surface of membranous wall, reach the effect of anti-droplet.
In prior art, the method that improves the wettability of frosting and give its anti-fogging property mainly contains two kinds: apply dripless agent type and interior interpolation dripless agent type outward.The one, outer cladding process adopts high-pressure spray gun in booth, to carry out surface spraying processing.The relevant report of the method is more, as: JP2001211760, JP03-244907, JP2003013038 (A), EP0732387, ZL200510025184.8, ZL200610064906.5 etc.Because this method not only needs spraying equipment, complex operation, cost is higher, and has the problem of solvent evaporates contaminate environment, so additive process in domestic adopt more.The 2nd, interior additive process is exactly in the production process of plastic greenhouse film, and dripless agent is added to and in material resin, together carries out mixing, plasticizing, then Blown Film.As: ZL03119742.6 provide a kind of by maleic anhydride alcohol ether ester mixture and higher alcohols ether mixture, is jointly formed without a polyethylene green house film composition.CN1225929A discloses a kind of antifogging agent with fluorine-containing, silicon-containing surfactant and has been mixed with in proportion demisting high-effective dripless agent with the dripless agent with polyol ester and alkylphenol polyoxyethylene, with it, produces and has good fog dispersal function and without the agriculture greenhouse film that drips efficiency.JP 11310648 employing ethene and hexene copolymer and LDPE and appropriate stearate class antifogging agent, fluorochemical surfactant are blow molded into film jointly, and its anti-droplet validity period reaches 10 months.JP 11322965 provides a kind of antifogging agent being jointly comprised of fluorochemical surfactant and sorbitan monostearate, two Stearic diglycerides, methylene radical distearyl acid amides, hydrolysis stone, adds in LLDPE canopy film and can show good long-term antifogging property.
Above-mentioned patent is substantially all directly to add antifogging agent, although obtaining obvious effect improving aspect the anti-droplet of polyethylene film, aspect the long-lasting of the anti-droplet of film and anti-droplet of initial stage, be not very good.Due to antifogging agent and PE resin compatible poor; hydrophilic small molecules antifogging agent is in the inner problem that has migration and separate out of PE resin; under the continuous effect of water; often there will be antifogging agent to run off gradually and lose its function; its anti-droplet lasting period can only maintain about 3~10 months, and the middle and later periods droplet evil problem of using at polyethylene green house film is like this more outstanding.
Summary of the invention
The object of the invention is to provide a kind of anti-droplet lasting period more than 40 months and the good antifog drop films masterbatch of polyethylene of anti-droplet effect of initial stage.The present invention further proposes the preparation method of masterbatch.
The antifog drop films masterbatch of polyethylene of the present invention, the weight of Low Density Polyethylene (LDPE) of take is absolutely, mainly to comprise following component:
1)LDPE 100%
2) antifogging agent 5%~10%
3) LDPE-g-NMA grafts 2%~5%
Described polymkeric substance LDPE adopts efficient ziegler-natta catalyst systems, is made, wherein density (ρ): 0.912~0.935g/cm by ethene and a-alkene (propylene, butylene, hexene and octene) by high-pressure process copolymerization 3; Melt flow rate (MFR) (MFR) is: 1~10g/10min.Described melt flow rate (MFR) (MFR) is at 190 ℃, the measured value under 2.16Kg load.
Described LDPE-g-NMA grafts is grafted monomer to be grafted to the graft copolymer on LDPE main chain under the effect of initiator.Initiator is selected from di-tert-butyl hydrogen peroxide (TBHP), 2,5-dimethyl-2, a kind of in 5-di-t-butyl hexane peroxide (BPDH), ditertiary butyl peroxide (DTBP), dicumyl peroxide (DCP), benzoyl peroxide (BPO), preferably BPDH.Grafted monomer is N hydroxymethyl acrylamide (NMA), purity >=99%.
The preparation method of described LDPE-g-NMA grafts is: by the weight percent meter of LDPE, by the LDPE high-speed mixing 5~10min of the N hydroxymethyl acrylamide of 3~10 parts (NMA) and 100 parts; Then initiator and the acetone of getting 0.01~0.1 part are within 1: 2~1: 5, to be mixed with mixing solutions by weight, again mixing solutions is placed into mixture high speed and mixes 5~10min, the material mixing is placed to 1~5h in encloses container, finally by carrying out melting graft reaction in twin screw extruder, 160~190 ℃ of temperature of reaction, reaction times 5~10min, extrudes, cooling, granulation, obtains NMA percentage of grafting and be 0.5%~2.5% LDPE-g-NMA grafts.
Described initiator is that organo-peroxide is commercially available prod, and its half life temperature is because of manufacturer's difference difference slightly, transformation period T=183~187 of general BPDH ℃/1min; Transformation period T=191~194 of DTBP ℃/1min.
Antifogging agent of the present invention is polyol fatty acid polyoxyethylene ester compound (containing the lipid acid of 10-22 C), can be selected from one or more mixtures in Tween-20 (T-20), polyoxyethylene sorbitol acid anhydride monopalmitate (T-40), polyoxyethylene sorbitan monostearate (T-60), polyoxyethylenesorbitan sorbitan monooleate (T-80), polyoxyethylene 20 sorbitan trioleate etc., its consumption is that 5%~10%(is by the weight percent meter of LDPE).
The preparation of masterbatch of the present invention can be carried out in Banbury mixer, kneader, twin screw extruder, but take twin screw extruder as best.While selecting twin screw extruder to prepare, the preparation technology that can adopt raw material to be pre-mixed, to extrude again.
Particularly, the preparation method of the antifog drop films masterbatch of LDPE provided by the invention is as follows: press the weight percent meter of LDPE, the LDPE of 100 parts is put in super mixer to high-speed mixing 3~5min with together with the LDPE-g-NMA grafts of 2~5 parts; And then add the antifogging agent of 5~10 parts, the stablizer of 0.1~0.2 part, the oxidation inhibitor high-speed mixing 3~5min of 0.1~0.2 part; Finally the material mixing is added to twin screw extruder, 160~200 ℃ of temperature of reaction, reaction times 3~5min, extrudes, cooling, granulation, makes the antifog drop films masterbatch of LDPE.
The present invention also can add the auxiliary agents such as a certain amount of thermo-stabilizer and oxidation inhibitor in the preparation process of the antifog drop films masterbatch of LDPE, and only adding of auxiliary agent stablized the requirement of processing for meeting, and can not exert an influence to the performance of masterbatch.
Described oxidation inhibitor can be one or several compounds in phenols, hindered amines, phosphite ester kind antioxidant, as 1010,1076,168,2246,1010 and 168 composite etc.Stablizer is stearates, as Zinic stearas, calcium stearate, Magnesium Stearate etc.
The addition of the antifog drop films masterbatch of LDPE of the present invention in polyethylene green house film is that 10%~15%(is by the weight part of polyethylene green house film resin), the initial stage that can make, anti-droplet effect was good, and the anti-droplet lasting period is at more than 40 months polyethylene green house films.
In masterbatch of the present invention, first, in the antifog drop films masterbatch of LDPE, the polar group of LDPE-g-NMA grafts has certain absorption to antifogging agent small molecules, can hinder the fast transferring of antifogging agent small molecules in polyethylene green house film and separate out, play certain slow releasing function, make antifogging agent at leisure to film surface transport, reach the effect of long-term anti-droplet, solved the problem of the middle and later periods droplet evil of using at canopy film.Secondly, the polarity effect of LDPE-g-NMA grafts can obviously improve the consistency of antifogging agent and vector resin LDPE, again because its vector resin LDPE molecular backbone chain structure is identical with the molecular structure of polyethylene green house film base resin, according to similar compatibility principle, masterbatch can be distributed in polyethylene green house film antifogging agent while mixing with polyethylene green house film base resin equably, thereby gives the anti-drip performance that polyethylene green house film is good.Simultaneously, the side group of LDPE-g-NMA grafts has the feature of poly-hydroxy strong hydrogen bonding, there is very strong wetting ability, its molecular backbone chain structure is identical with polyethylene green house film base resin molecular structure, make its wetting ability side group easily be distributed to equably polyethylene green house film surface, can effectively improve the surface tension of canopy film, reduce the contact angle between water and face, thereby the fine mist that makes to condense on film surface diffuses to form rapidly continuous moisture film, greatly improved the anti-droplet of initial stage of canopy film.Therefore, aspect the anti-droplet of raising polyethylene green house film, LDPE-g-NMA grafts and antifogging agent can significantly improve canopy film wettability of the surface, contact angle obviously declines, the two has given play to synergistic effect definitely, this synergistic effect has greatly improved the anti-droplet of initial stage of canopy film, has guaranteed again the long-term anti-droplet effect that canopy film is used.
Embodiment
(1) raw material
1) resin
Figure BDA00001904815700041
2) organo-peroxide
BPDH transformation period T=186 ℃/1min, auxiliary reagent factory, Lanzhou
DTBP transformation period T=192 ℃/1min, auxiliary reagent factory, Lanzhou
3) other auxiliary agent
Figure BDA00001904815700051
(2) performance test
The mensuration of film contact angle θ: the antifogging film of getting 8cm * 2cm is fixed on slide glass, measures on contact angle instrument.
Anti-droplet of initial stage: beaker is placed in to the Water Tank with Temp.-controlled of 60 ℃, envrionment temperature is room temperature, the water mark situation of observing film surface in 15min.A: face is unchanged; B: face produces water mark, but disappears in 3min; C: face produces water mark, but disappears in 15min; After D:15min, face still has water mark, but transparent.
The anti-droplet of high temperature: get a block length 15cm, wide 15cm, thickness is about the square canopy film of 0.08mm, covers on the beaker of 500mL, and rim of a cup is tightened, and 300mL water is housed in beaker.Then beaker is placed in to the Water Tank with Temp.-controlled of 60 ℃, is 15 ° of inclination angles, envrionment temperature is room temperature.In the time of 60 ℃, on film, droplet area is considered as losing efficacy over 1/3 of face.Canopy film experienced timing definition from bringing into use to losing efficacy be canopy film without dripping a lasting period.
The anti-droplet of low temperature: get a block length 15cm, wide 15cm, thickness is about the square canopy film of 0.08mm, covers on the beaker of 500mL, and rim of a cup is tightened, and 300mL water is housed in beaker.Then beaker is placed in to the Water Tank with Temp.-controlled of 18 ℃, envrionment temperature is-5 ℃.On film, droplet area is considered as losing efficacy over 1/4.
The antidrip persistence evaluation of canopy film: farmland plastic house carries out actual observation, the distribution area of canopy film internal surface flakey water droplet reaches 50% number of days.●: the distribution area of canopy film internal surface flakey water droplet reaches below 50%, and the film transparency is good.Zero: the distribution area of canopy film internal surface flakey water droplet reaches more than 50%, the film transparency is poor.
Percentage of grafting: chemical titration.
(3) equipment and instrument
Embodiment and comparative example
Enumerate following examples invention effect of the present invention is described, but protection scope of the present invention is not limited in these embodiment, in composition, each component is in the parts by weight of base resin LDPE.
Embodiment 1
(1) preparation of LDPE-g-NMA grafts: the LDPE high-speed mixing 5min by the N hydroxymethyl acrylamide of 4 parts (NMA) with 100 parts, then BPDH and the 0.1 part of acetone of getting 0.02 part are mixed with mixing solutions, again mixing solutions is put into together with the mixture placing to 10L high-speed mixer, high-speed mixing 5min; The material mixing is placed to 2h in encloses container; Finally the material placing is joined in Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,165,170,175,185,190,190,180,170; Carry out melting graft reaction, after reaction 6min, extrude, cooling, granulation, obtain percentage of grafting and be 0.8% LDPE-g-NMA grafts.
(2) preparation of the antifog drop films masterbatch of LDPE: by 100 parts of LDPE(18D) and 2 parts of percentage of grafting be 0.8% LDPE-g-NMA grafts is put in 10 liters of high-speed mixers together, high-speed mixing 3min; And then add 5.5 parts of polyoxyethylene sorbitol acid anhydride monostearates (T-60), 0.15 part of antioxidant 1010,0.15 part of calcium stearate, high-speed mixing 5min; Mixed material is joined to Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,170,180,190,200,200,190,185,180; After reaction 4min, extrude, cooling, granulation, obtain the antifog drop films masterbatch of LDPE.
Embodiment 2
(1) preparation of LDPE-g-NMA grafts: with embodiment 1.
(2) preparation of the antifog drop films masterbatch of LDPE: by 100 parts of LDPE(18D) and 2.5 parts of percentage of grafting be 0.8% LDPE-g-NMA grafts is put in 10 liters of high-speed mixers together, high-speed mixing 3min; And then add 6.1 parts of polyoxyethylene sorbitol acid anhydride monostearates (T-60), 0.15 part of antioxidant 1010,0.15 part of calcium stearate, high-speed mixing 5min; Mixed material is joined to Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,170,180,190,200,200,190,185,180; After reaction 4min, extrude, cooling, granulation, obtain the antifog drop films masterbatch of LDPE.
Embodiment 3
(1) preparation of LDPE-g-NMA grafts: with embodiment 1.
(2) preparation of the antifog drop films masterbatch of LDPE: by 100 parts of LDPE(18D) and 2.9 parts of percentage of grafting be 0.8% LDPE-g-NMA grafts is put in 10 liters of high-speed mixers together, high-speed mixing 3min; And then add 6.7 parts of polyoxyethylene sorbitol acid anhydride monostearates (T-60), 0.15 part of antioxidant 1010,0.15 part of calcium stearate, high-speed mixing 5min; Mixed material is joined to Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,170,180,190,200,200,190,185,180; After reaction 4min, extrude, cooling, granulation, obtain the antifog drop films masterbatch of LDPE.
Embodiment 4
(1) preparation of LDPE-g-NMA grafts: with embodiment 1.
(2) preparation of the antifog drop films masterbatch of LDPE: by 100 parts of LDPE(18D) and 3.2 parts of percentage of grafting be 0.8% LDPE-g-NMA grafts is put in 10 liters of high-speed mixers together, high-speed mixing 3min; And then add 7.1 parts of polyoxyethylene sorbitol acid anhydride monostearates (T-60), 0.15 part of antioxidant 1010,0.15 part of calcium stearate, high-speed mixing 5min; Mixed material is joined to Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,170,180,190,200,200,190,185,180; After reaction 4min, extrude, cooling, granulation, obtain the antifog drop films masterbatch of LDPE.
Embodiment 5
(1) preparation of LDPE-g-NMA grafts: the LDPE high-speed mixing 5min by the N hydroxymethyl acrylamide of 7 parts (NMA) with 100 parts, then BPDH and the 0.2 part of acetone of getting 0.06 part are mixed with mixing solutions, again mixing solutions is put into together with the mixture placing to 10L high-speed mixer, high-speed mixing 5min; The material mixing is placed to 2h in encloses container; Finally the material placing is joined in Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,165,170,175,185,190,190,180,170; Carry out melting graft reaction, after reaction 6min, extrude, cooling, granulation, obtain percentage of grafting and be 1.9% LDPE-g-NMA grafts.
(2) preparation of the antifog drop films masterbatch of LDPE: by 100 parts of LDPE(1I2A) and 3.7 parts of percentage of grafting be 1.9% LDPE-g-NMA grafts is put in 10 liters of high-speed mixers together, high-speed mixing 3min; And then add 8 parts of polyoxyethylenesorbitan sorbitan monooleate (T-80), 0.2 part of irgasfos 168,0.2 part of Zinic stearas, high-speed mixing 5min; Mixed material is joined to Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,170,180,190,200,200,190,185,180; After reaction 4min, extrude, cooling, granulation, obtain the antifog drop films masterbatch of LDPE.
Embodiment 6
(1) preparation of LDPE-g-NMA grafts: with embodiment 5.
(2) preparation of the antifog drop films masterbatch of LDPE: by 100 parts of LDPE(1I2A) and 4 parts of percentage of grafting be 1.9% LDPE-g-NMA grafts is put in 10 liters of high-speed mixers together, high-speed mixing 3min; And then add 8.5 parts of polyoxyethylenesorbitan sorbitan monooleate (T-80), 0.2 part of irgasfos 168,0.2 part of Zinic stearas, high-speed mixing 5min; Mixed material is joined to Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,170,180,190,200,200,190,185,180; After reaction 4min, extrude, cooling, granulation, obtain the antifog drop films masterbatch of LDPE.
Embodiment 7
(1) preparation of LDPE-g-NMA grafts: with embodiment 5.
(2) preparation of the antifog drop films masterbatch of LDPE: by 100 parts of LDPE(1I2A) and 4.3 parts of percentage of grafting be 1.9% LDPE-g-NMA grafts is put in 10 liters of high-speed mixers together, high-speed mixing 3min; And then add 9 parts of polyoxyethylenesorbitan sorbitan monooleate (T-80), 0.2 part of irgasfos 168,0.2 part of Zinic stearas, high-speed mixing 5min; Mixed material is joined to Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,170,180,190,200,200,190,185,180; After reaction 4min, extrude, cooling, granulation, obtain the antifog drop films masterbatch of LDPE.
Embodiment 8
(1) preparation of LDPE-g-NMA grafts: the LDPE high-speed mixing 5min by the N hydroxymethyl acrylamide of 9 parts (NMA) with 100 parts, then DTBP and the 0.3 part of acetone of getting 0.08 part are mixed with mixing solutions, again mixing solutions is put into together with the mixture placing to 10L high-speed mixer, high-speed mixing 5min; The material mixing is placed to 2h in encloses container; Finally the material placing is joined in Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,165,170,175,185,190,190,180,170; Carry out melting graft reaction, after reaction 6min, extrude, cooling, granulation, obtain percentage of grafting and be 2.2% LDPE-g-NMA grafts.
(2) preparation of the antifog drop films masterbatch of LDPE: by 100 parts of LDPE(1I2A) and 4.8 parts of percentage of grafting be 2.2% LDPE-g-NMA grafts is put in 10 liters of high-speed mixers together, high-speed mixing 3min; And then add 3 parts of polyoxyethylenesorbitan sorbitan monooleate (T-80), 6.5 parts of polyoxyethylene sorbitan monostearates (T-60), 0.2 part of irgasfos 168,0.2 part of Zinic stearas, high-speed mixing 5min; Mixed material is joined to Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,170,180,190,200,200,190,185,180; After reaction 4min, extrude, cooling, granulation, obtain the antifog drop films masterbatch of LDPE.
Comparative example 1
(1) preparation of LDPE-g-NMA grafts: with embodiment 1.
(2) preparation of the antifog drop films masterbatch of LDPE: other condition is identical with embodiment 1, difference is LDPE-g-NMA grafts (percentage of grafting: add-on 0.8%) is 1.5 parts in the preparation process of masterbatch, that is: by 100 parts of LDPE(18D) and 1.5 parts of percentage of grafting be 0.8% LDPE-g-NMA grafts is put in 10 liters of high-speed mixers together, high-speed mixing 3min; And then add 5.5 parts of polyoxyethylene sorbitol acid anhydride monostearates (T-60), 0.15 part of antioxidant 1010,0.15 part of calcium stearate, high-speed mixing 5min; Mixed material is joined to Φ 67 twin screw extruders, screw zones temperature of reaction (℃) be followed successively by: 160,170,180,190,200,200,190,185,180; After reaction 4min, extrude, cooling, granulation, obtain the antifog drop films masterbatch of LDPE.
Comparative example 2
The preparation of the antifog drop films masterbatch of LDPE: other condition is identical with embodiment 2, difference is not add LDPE-g-NMA grafts (percentage of grafting: 0.8%) in the preparation process of masterbatch.
Comparative example 3
(1) preparation of LDPE-g-NMA grafts: with embodiment 1.
(2) preparation of the antifog drop films masterbatch of LDPE: other condition is identical with embodiment 3, difference is not add polyoxyethylene sorbitol anhydride monostearate (T-60) in the preparation process of masterbatch
Comparative example 4
(1) preparation of LDPE-g-NMA grafts: with embodiment 1.
(2) preparation of the antifog drop films masterbatch of LDPE: other condition is identical with embodiment 4, difference is not add polyoxyethylene sorbitol acid anhydride monostearate (T-60) in the preparation process of masterbatch.
Comparative example 5
(2) preparation of the antifog drop films masterbatch of LDPE: other condition is identical with embodiment 5, difference is not add LDPE-g-NMA grafts (percentage of grafting: 1.9%) in the preparation process of masterbatch.
Comparative example 6
(1) preparation of LDPE-g-NMA grafts: with embodiment 5.
(2) preparation of the antifog drop films masterbatch of LDPE: other condition is identical with embodiment 6, difference is not add polyoxyethylenesorbitan sorbitan monooleate (T-80) in the preparation process of masterbatch.
Comparative example 7
The preparation of the antifog drop films masterbatch of LDPE: other condition is identical with embodiment 7, difference is not add LDPE-g-NMA grafts (percentage of grafting: 1.9%) in the preparation process of masterbatch.
Comparative example 8
(1) preparation of LDPE-g-NMA grafts: with embodiment 8.
(2) preparation of the antifog drop films masterbatch of mLLDPE: other condition is identical with embodiment 8, difference is not add polyoxyethylenesorbitan sorbitan monooleate (T-80) and polyoxyethylene sorbitan monostearate (T-60) in the preparation process of masterbatch.
The application contrast of the prepared anti-droplet masterbatch of embodiment 1 ~ 8 and comparative example 1 ~ 8 in canopy film:
By the resin dedicated LLDPE(LL106AA of linear low density polyethylene canopy film) mix in 10% addition (by LLDPE weight part) with embodiment 1 ~ 8 and the prepared anti-droplet masterbatch of comparative example 1 ~ 8 respectively, wherein the masterbatch of comparative example 3 preparations also needs to give first and mixing with 0.67 part of polyoxyethylene sorbitol acid anhydride monostearate (T-60); The masterbatch that comparative example 6 makes also needs to give first and mixing with 0.85 part of polyoxyethylenesorbitan sorbitan monooleate (T-80); The masterbatch of comparative example 8 preparations also needs to give first and mixing with 0.3 part of polyoxyethylenesorbitan sorbitan monooleate (T-80) and 0.65 part of polyoxyethylene sorbitan monostearate (T-60), then at 120 3 layers of compound blown film unit blowing up wide cut canopy processed film (fabric width 8m of Φ, thickness is 0.08mm), be labeled as respectively: implement film 1 ~ 8 and comparative film 1 ~ 8, the test result of its canopy film antifogging property is in Table 1.
Comparative film 9
(1) preparation of LDPE-g-NMA grafts: with embodiment 5.
(2) preparation of polyethylene green house film: LDPE-g-NMA grafts and polyoxyethylenesorbitan sorbitan monooleate (T-80) are not that form with masterbatch adds in the preparation process of canopy film, but directly join the resin dedicated LLDPE(LL106AA of polyethylene green house film) in, and add-on is 10% identical with embodiment 5 consumptions, that is: by LLDPE weight part, by 100 parts of resin dedicated LLDPE(LL106AA of linear low density polyethylene canopy film) direct and 0.37 part of LDPE-g-NMA grafts that percentage of grafting is 1.9%, 0.8 part of polyoxyethylenesorbitan sorbitan monooleate (T-80) mixes, then at 120 3 layers of compound blown film unit blowing up wide cut canopy processed film (fabric width 8m of Φ, thickness is 0.08mm), the test result of its canopy film antifogging property is in Table 1.
Table 1 is containing the canopy film antifogging property of 10% embodiment and comparative example masterbatch
Figure 2012102502499100002DEST_PATH_IMAGE001

Claims (8)

1. the antifog drop films masterbatch of polyethylene, the weight of LDPE of take is absolutely, comprises following component:
1)LDPE 100%
2) antifogging agent 5%~10%
3) LDPE-g-NMA grafts 2%~5%
Described LDPE-g-NMA grafts is by the monomer-grafted graft copolymer to LDPE main chain of N hydroxymethyl acrylamide under the effect of initiator.
2. film masterbatch as claimed in claim 1, it is characterized in that described initiator is selected from di-tert-butyl hydrogen peroxide, 2,5-dimethyl-2, a kind of in 5-di-t-butyl hexane peroxide, ditertiary butyl peroxide, dicumyl peroxide, benzoyl peroxide.
3. film masterbatch as claimed in claim 1, is characterized in that the preparation method of described LDPE-g-NMA grafts is: by the weight percent meter of LDPE, by the LDPE high-speed mixing 5~10min of the N hydroxymethyl acrylamide of 3~10 parts and 100 parts; Then initiator and the acetone of getting 0.01~0.1 part are within 1: 2~1: 5, to be mixed with mixing solutions by weight, again mixing solutions is placed into mixture high speed and mixes 5~10min, the material mixing is placed to 1~5h in encloses container, finally by carrying out melting graft reaction in twin screw extruder, 160~190 ℃ of temperature of reaction, reaction times 5~10min, extrudes, cooling, granulation, obtains LDPE-g-NMA grafts.
4. film masterbatch as claimed in claim 1, it is characterized in that described antifogging agent is selected from one or more mixtures in Tween-20, polyoxyethylene sorbitol acid anhydride monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylenesorbitan sorbitan monooleate, polyoxyethylene 20 sorbitan trioleate etc., press the weight percent meter of LDPE, its consumption is 5%~10%.
5. film masterbatch as claimed in claim 1, adds thermo-stabilizer and oxidation inhibitor in the preparation process of the antifog drop films masterbatch described in it is characterized in that.
6. film masterbatch as claimed in claim 5, is characterized in that described oxidation inhibitor is one or several compounds in phenols, hindered amines, phosphite ester kind antioxidant.
7. film masterbatch as claimed in claim 1, is characterized in that described stablizer is Zinic stearas, calcium stearate, Magnesium Stearate.
8. the preparation method of a film masterbatch as claimed in claim 1, it is characterized in that described comprising: by the weight percent meter of LDPE, the LDPE of 100 parts is put in super mixer to high-speed mixing 3~5min with together with the LDPE-g-NMA grafts of 2~5 parts; And then add the antifogging agent high-speed mixing 3~5min of 5~10 parts; Finally the material mixing is added to twin screw extruder, 160~200 ℃ of temperature of reaction, reaction times 3~5min, extrudes, cooling, granulation, makes the antifog drop films masterbatch of polyethylene.
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CN114133651A (en) * 2021-11-17 2022-03-04 安徽国风塑业股份有限公司 Lasting anti-fog and non-drip polyethylene film master batch and preparation method thereof

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CN106046710A (en) * 2016-07-14 2016-10-26 广东汇发塑业科技有限公司 Anti-tear and anti-puncture greenhouse film and preparation method thereof
CN106543542A (en) * 2016-11-19 2017-03-29 合肥创新轻质材料有限公司 A kind of high concentration antifoggant master batch and preparation method thereof
CN107488381A (en) * 2017-08-17 2017-12-19 青岛雨虹篷布制品有限公司 The anti-coating and without drip tarpaulin and its preparation technology of getting wet
CN111849050A (en) * 2019-04-28 2020-10-30 合肥杰事杰新材料股份有限公司 Super-viscous PE film material and preparation method thereof
CN111849050B (en) * 2019-04-28 2022-05-10 合肥杰事杰新材料股份有限公司 Super-viscous PE film material and preparation method thereof
CN111040363A (en) * 2019-12-27 2020-04-21 无锡邰某人材料科技有限公司 Low-density polyethylene film material for printing and preparation method thereof
CN111040363B (en) * 2019-12-27 2023-07-14 无锡邰某人材料科技有限公司 Low-density polyethylene film material for printing and preparation method thereof
CN114133651A (en) * 2021-11-17 2022-03-04 安徽国风塑业股份有限公司 Lasting anti-fog and non-drip polyethylene film master batch and preparation method thereof
CN114133651B (en) * 2021-11-17 2024-06-04 安徽国风新材料股份有限公司 Durable anti-fog drip-free polyethylene film master batch and preparation method thereof

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