Corrosion-prevention rust-resistance type prestress hole path pressure grouting material
Technical field
The present invention relates to building material, particularly relate to corrosion-prevention rust-resistance type prestress hole path pressure grouting material.
Background technology
In post-stressed duct, presstressed reinforcing steel and hole path pressure grouting, in occupation of very important status, are that can prestress correctly be set up and reach the key of purpose of design.
Now the prestress hole path pressure grouting of a lot of unit in charge of construction adopts in Portland cement to mix swelling agent and water reducer and add after a large amount of mixing water stirs and carries out mud jacking, adopt this kind of mode mud jacking often can occur following bad phenomenon, such as: mud jacking is not full, poor with presstressed reinforcing steel bond stress, bleeding, presstressed reinforcing steel corrosion etc. is caused containing be corrosive chlorion or sulfate ion in the water adopted, if pre-impact force pore squeezing quality existing defects and presstressed reinforcing steel corrosion can cause presstressed reinforcing steel performance to reduce, thus affect security and the weather resistance of structure.When making prestressed failure after presstressed reinforcing steel corrosion to a certain extent, structural bearing capacity is caused partly or entirely to lose efficacy, especially fatal in the long-span bridge girder construction that this harm plays a major role to structural bearing capacity at prestress system, because it often may cause bridge structure not have the destruction of tendency in operation, and will cause heavy losses to people life property safety.
Summary of the invention
Goal of the invention: after prestressed pore passage slurry being hardened in order to provide one, microdilatancy is not shunk, and makes duct slurry more closely knit, is conducive to protection presstressed reinforcing steel not by corrosion, improves the corrosion-prevention rust-resistance type prestress hole path pressure grouting material in prestressed pore passage life-span.
In order to reach as above object, the technical scheme that the present invention takes is: the raw material comprising following weight part adds water and mixes: intensity is 42.5 grades and above ordinary Portland cement or low alkali cement 700-900 part, high efficiency water reducing agent 10-15 part, microdilatancy component 20-85 part, slow setting component 1-2 part, stuffing component 30-100 part, corrosion-prevention rust-resistance component 20-50 part.
The further technical scheme of the present invention is, also comprises following material in described mixture: active material 20-50 part, antisolvent precipitation component 1-2 part, guarantor's suspension components 1-2 part, defoamer 0.1-0.3 part, induced gas component 0.1-0.2 part.
The further technical scheme of the present invention is, described active material is ultrafine slag powder or superfined flyash.
The further technical scheme of the present invention is, described high efficiency water reducing agent is one or more in high-efficiency water-reducing agent of poly-carboxylic acid, naphthalene series high-efficiency water-reducing agent, aminosulfonate-based superplasticizer or aliphatic high-efficiency water reducing agent.
The further technical scheme of the present invention is, described microdilatancy component is one or more in UEA swelling agent, AEA swelling agent or plaster stone.
The further technical scheme of the present invention is, described slow setting component is one or more in molasses, Sunmorl N 60S, tartrate or Trisodium Citrate.
The further technical scheme of the present invention is, described antisolvent precipitation component is one or more in sodium polyacrylate, Sodium Benzoate, tripoly phosphate sodium STPP, Sodium hexametaphosphate 99 or sodium polyphosphate.
The further technical scheme of the present invention is, described guarantor's suspension components is ultra-fine clay or ultrafine kaolin.
The further technical scheme of the present invention is, described stuffing component is ultrafine quartz powder or coarse whiting.
The further technical scheme of the present invention is, described corrosion-prevention rust-resistance component is sanitas.
Adopt the present invention of as above technical scheme, there is following beneficial effect:
(1) low water binder ratio (water-cement ratio is only 0.27 ± 0.01);
(2) excellent flowing property (slurry go out machine degree of mobilization and can reach 13s, 60min degree of mobilization still remains within 25s);
(3) good serviceability (presetting period >=5h, final setting time≤24h);
(4) zero bleeding rates (between 3h steel wire, bleeding rate and the free bleeding rate of 24h are 0);
(5) micro-expansibility (3h degree of free swelling 0-2%, 24h degree of free swelling 0-3%);
(6) early strengthening and high strengthening (3d ultimate compression strength >=20MPa, 28d ultimate compression strength >=50MPa);
(7) feature such as unharmful substance or the erosion (as villaumite, vitriol and nitrite etc.) that effectively can stop objectionable impurities.
Embodiment
Be described embodiments of the invention below, embodiment is not construed as limiting the invention:
Corrosion-prevention rust-resistance type prestress hole path pressure grouting material, a mainly post-stressed hole path pressure grouting material, the raw material comprising following weight part adds water and mixes: intensity is 42.5 grades and above ordinary Portland cement or low alkali cement 700-900 part, high efficiency water reducing agent 10-15 part, microdilatancy component 20-85 part, slow setting component 1-2 part, stuffing component 30-100 part, corrosion-prevention rust-resistance component 20-50 part.
Following material is also comprised: active material 20-50 part, antisolvent precipitation component 1-2 part, guarantor's suspension components 1-2 part, defoamer 0.1-0.3 part, induced gas component 0.1 ~ 0.2 part in described mixture.
Described active material is ultrafine slag powder or superfined flyash.
Described high efficiency water reducing agent is one or more in high-efficiency water-reducing agent of poly-carboxylic acid, naphthalene series high-efficiency water-reducing agent, aminosulfonate-based superplasticizer or aliphatic high-efficiency water reducing agent.
Described microdilatancy component is one or more in UEA swelling agent, AEA swelling agent or plaster stone.
Described slow setting component is one or more in molasses, Sunmorl N 60S, tartrate or Trisodium Citrate.
Described antisolvent precipitation component is one or more in sodium polyacrylate, Sodium Benzoate, tripoly phosphate sodium STPP, Sodium hexametaphosphate 99 or sodium polyphosphate.
Described guarantor's suspension components is ultra-fine clay or ultrafine kaolin.
Described stuffing component is ultrafine quartz powder or coarse whiting.
Described corrosion-prevention rust-resistance component is the combination of sulfate resistance and villaumite sanitas.
The each method of system of above-mentioned post-stressed hole path pressure grouting material: take raw material according to said ratio, stir.
Ultra-fine particle diameter in following examples was the sieve of more than 1000 orders.
Embodiment 1
Raw material is taken: P052.5 level silicate cement 900 parts, high efficiency water reducing agent 10 parts, AEA swelling agent 20 parts, 1 part, tartrate, ultrafine kaolin 1 part, ultrafine quartz powder 30 parts, superfined flyash 20 parts, defoamer 0.1 part, air entrapment agent 0.1 part, sanitas 20 parts, then stir according to following mass parts.
The grouting material obtained by the present embodiment adds the water of 0.26 ~ 0.28, stirs and prepares press mortar, and for back-tension prestressed channel mudjacking construction, its performance is in table 1.
Example 2
Raw material is taken: P042.5R silicate cement 840 parts, high efficiency water reducing agent 12 parts, 1.5 parts, molasses, sodium polyacrylate 1 part, ultrafine kaolin 1.4 parts, ultrafine slag powder 40 parts, coarse whiting 60 parts, UEA swelling agent 65 parts, defoamer 0.2 part, air entrapment agent 0.2 part, sanitas 30 parts, then stir according to following mass parts.
The grouting material obtained by the present embodiment adds the water of 026 ~ 0.28, stirs and prepares press mortar, constructs for post-stressed hole path pressure grouting, and its performance is in table 1.
Embodiment 3
Raw material is taken: P042.5 silicate cement 700 parts, high efficiency water reducing agent 15 parts, UEA swelling agent 20 parts according to following mass parts, 2 parts, molasses, sodium polyacrylate 2 parts, ultrafine kaolin 2 parts, ultrafine slag powder 50 parts, coarse whiting 100 parts, UEA swelling agent 85 parts, defoamer 0.3 part, air entrapment agent 0.2 part, sanitas 50 parts, then stir.
The grouting material obtained by the present embodiment adds the water of 026 ~ 0.28, stirs and prepares press mortar, constructs for post-stressed hole path pressure grouting, and its performance is in table 1.
Table 1 each embodiment performance index table
More than show and describe ultimate principle of the present invention, principal character and advantage of the present invention.Those skilled in the art should understand the present invention and not be restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in claimed scope.