CN103569692A - Four-channel active-adjustment type discharging funnel - Google Patents
Four-channel active-adjustment type discharging funnel Download PDFInfo
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- CN103569692A CN103569692A CN201310573538.7A CN201310573538A CN103569692A CN 103569692 A CN103569692 A CN 103569692A CN 201310573538 A CN201310573538 A CN 201310573538A CN 103569692 A CN103569692 A CN 103569692A
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- funnel
- water conservancy
- conservancy diversion
- blanking funnel
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Abstract
The invention relates to a four-channel active-adjustment type discharging funnel. The four-channel active-adjustment type discharging funnel comprises a funnel shell, an X-axis flow guiding inclined face and a Y-axis flow guiding mechanism. The X-axis flow guiding inclined face is arranged in the middle of the funnel shell. A funnel channel is divided into two upper-level channels through the X-axis flow guiding inclined face. Each upper-level channel is divided into two lower-level channels through the Y-axis flow guiding mechanism. The four-channel active-adjustment type discharging funnel is installed at the tail end of a belt conveyor on a moveable vehicle loading machine, the four funnel channels are designed from an existing funnel channel. Materials evenly fall into a carriage from the four channels in four directions, a gap formed between the materials and the inner wall of the carriage due to a pile angle can be made up mutually; the angle of the Y-axis flow guiding mechanism can be adjusted through an Y-axis flow guiding driving mechanism, so that the discharging angle can be adjusted in real time according to the discharging conditions. In this way, the materials are evenly distributed in each space of the carriage, the phenomenon of unbalance loading of vehicle loading is effectively avoided, the four-channel active-adjustment type discharging funnel is particularly suitable for materials with large pile angles, and one-off quantitative loading is achieved.
Description
Technical field
The present invention relates to railway freight technical field, specifically, relate to a kind of blanking funnel being applied on movable loading equipment.
Background technology
Mobile car loader is a kind of bulk material cargo (as coal, ore etc.) truck-loading facilities that is applied in railway freight station, can be by bulk material cargo continuous and quantitative by this equipment pack open-top car compartment into, blanking funnel on carloader is exactly the terminating set for entrucking, and material is delivered in compartment through this device.
The existing blanking funnel being applied on Mobile car loader is all " chute type " design, therefore also referred to as " blanking chute ", as shown in Figure 1, hopper design becomes the cylindric of both ends open or square tube shape chute, the bend pulley of belt feeder on the junctor of one end, the other end leads to compartment.This design is very simple, can only play the effect of material guiding, has following problem in actual use procedure:
(1) material can not arrive amount by disposable loading.While adopting existing chute type blanking funnel to carry out entrucking to the larger material of some stocking angles (title " angle of repose " again), material cannot disposablely fill up compartment, even if piling height reaches after requirement, between material and compartment inwall, still there are a lot of spaces, the actual entrucking weight of material is less than vehicle nominal payload, have to carry out the secondary entrucking after artificial flatcar for this reason, reduced entrucking efficiency, increased productive costs;
(2) easily make car vehicle unbalance-loading.The blanking angle of existing chute type blanking funnel cannot regulate, and is subject to inertia effects, and the blanking angle of material changes with the variation of material feed speed.Under perfect condition, material should fall directly over compartment, if but on machine the delivery rate of belt feeder too fast, it is large that the blanking angle of material becomes, most of material can be deposited in a side in compartment, causes vehicle unbalance-loading, the requirement of out of reach railway transportation.
Summary of the invention
The present invention is directed to the blanking funnel above shortcomings on existing movable loading equipment, a kind of blanking funnel that bulk material cargo is packed uniformly into open-top car compartment of realizing is provided, and this blanking funnel is arranged on belt feeder end (being blanking end) on the machine of Mobile car loader.
Technical scheme of the present invention is: a kind of four-way active adjustment formula blanking funnel, be installed on the blanking end of belt feeder on the machine of Mobile car loader, this blanking funnel comprises funnel housing, X-direction water conservancy diversion inclined-plane and Y-direction deflector, X-direction water conservancy diversion inclined-plane is positioned at the midway location of funnel housing, X-direction water conservancy diversion inclined-plane is divided into two higher level's passages by hopper channel, and each higher level's passage is divided into Liang Ge subordinate passage by Y-direction deflector.
Preferably, funnel housing comprises funnel outer cover and the observation window that is arranged on funnel outer cover both sides.
Further, the inside of funnel outer cover is provided with abrasion-proof backing block.
Preferably, X-direction water conservancy diversion inclined-plane is that two Plate Weldings that are 50 ° of angles layouts form.
Further, on X-direction water conservancy diversion inclined-plane, abrasion-proof backing block is installed.
Further, described blanking funnel is also provided with Y-direction water conservancy diversion driver train, and this Y-direction water conservancy diversion driver train is connected with Y-direction deflector.
Preferably, Y-direction deflector comprises rotating shaft and is arranged on two groups of Y-direction deflecting plates in this rotating shaft, rotating shaft and two groups of Y-direction deflecting plates composition hinge typed structures, and two groups of Y-direction deflecting plates all can freely rotate around the shaft.
Preferably, Y-direction water conservancy diversion driver train comprises two start oil cylinders, and each start oil cylinder is connected with a drive link, and each drive link connects one group of Y-direction deflecting plate.
Further, the bottom of Y-direction deflecting plate is provided with track adjusting wheel.
Further, on Y-direction deflecting plate, abrasion-proof backing block is installed.
The invention has the beneficial effects as follows: the present invention is arranged on belt feeder end on the machine of Mobile car loader, hopper channel is four passages by an existing channels designs, material evenly falls into compartment through four passages along four, can mutually make up the space of the material causing because of stocking angle and the formation of compartment inwall; Simultaneously, can be by adjusting the angular adjustment of Y-direction deflector by Y-direction water conservancy diversion driver train, operating personal can be adjusted blanking angle in real time according to blanking situation, make material be evenly distributed on each space in compartment, can actv. avoid the generation of entrucking unbalance loading situation, be especially applicable to the material larger with stocking angle, can realize disposable loading to amount, improve production efficiency, reduced productive costs; And the adjustment of Y-direction deflector can manually be adjusted by operating personal, also can according to mass flow, flow velocity, automatically be adjusted by program.The present invention not only can be applied on Mobile car loader, also can be applicable on the bulk material cargo truck-loading facilities with identical or similar functions, is with a wide range of applications.
Accompanying drawing explanation
Accompanying drawing 1 is existing blanking funnel and entrucking effect schematic diagram.
The structural representation that accompanying drawing 2 is the specific embodiment of the invention.
The working process schematic diagram that accompanying drawing 3 is the specific embodiment of the invention.
Accompanying drawing 4 is the structural representation of specific embodiment of the invention Y-direction deflector and Y-direction water conservancy diversion driver train.
Accompanying drawing 5 is that the A-A of specific embodiment of the invention accompanying drawing 4 is to structural representation.
Accompanying drawing 6 is the perspective view of specific embodiment of the invention Y-direction deflector and Y-direction water conservancy diversion driver train.
The specific embodiment
For the clearer description of energy technical scheme of the present invention, now system of axes of the present invention is provided as follows:
Take train to be installed as reference, and regulation is directions X along train directions, perpendicular to train directions, is Y-direction.
Below in conjunction with accompanying drawing, the present invention will be further described.
A kind of four-way active adjustment formula blanking funnel, be installed on the blanking end of belt feeder on the machine of Mobile car loader, this blanking funnel comprises funnel housing 1, X-direction water conservancy diversion inclined-plane 2 and Y-direction deflector 3, wherein, X-direction water conservancy diversion inclined-plane 2 is that two Plate Weldings that are 50 ° of angles layouts form, be positioned at the midway location of funnel housing 1, X-direction water conservancy diversion inclined-plane 2 is divided into two higher level's passages by hopper channel, and the material that belt feeder on machine can be sent here is divided into equably two equal portions and shunts along two inclined-planes; Each higher level's passage is divided into Liang Ge subordinate passage by Y-direction deflector 3, and therefore, this blanking funnel has Si Ge subordinate passage altogether, and streams, when funnel, is divided in four passages, along four direction, falls into compartment.
Above-mentioned funnel housing 1 comprises funnel outer cover 11 and is arranged on the observation window 12 of funnel outer cover 11 both sides, funnel outer cover 11 is agent structures of blanking funnel of the present invention, also be the installation carrier of other mechanisms and parts, observation window 12 is inner for staff's inspection and maintenance blanking funnel of the present invention.
Blanking funnel is also provided with Y-direction water conservancy diversion driver train 4, and this Y-direction water conservancy diversion driver train 4 is connected with Y-direction deflector 3, for driving the folding of Y-direction deflector 3, realizes the adjusting of water conservancy diversion angle.
Described Y-direction deflector 3 comprises rotating shaft 32 and is arranged on two groups of Y-direction deflecting plates 31 in this rotating shaft 32, rotating shaft 32 and two groups of Y-direction deflecting plates 31 composition hinge typed structures, and two groups of Y-direction deflecting plates 31 all can 32 freely rotate around the shaft; The bottom of Y-direction deflecting plate 31 is provided with track adjusting wheel 33, the effect that this track adjusting wheel 33 plays guiding and supports.
In order to realize the folding of above-mentioned two groups of Y-direction deflecting plates 31, above-mentioned Y-direction water conservancy diversion driver train 4 comprises two start oil cylinders 41, each start oil cylinder 41 is connected with a drive link 42, each drive link 42 connects one group of Y-direction deflecting plate 31, by controlling the flexible drive drive link 42 of start oil cylinder 41, along Y-direction, advance or retreat, thereby finally drive the folding of Y-direction deflecting plate 31, realize the adjusting of water conservancy diversion angle, and can realize 3120 ° of-60 ° of angle active adjustment of Y-direction deflecting plate.
On the inside of funnel outer cover 11, X-direction water conservancy diversion inclined-plane 2 and Y-direction deflecting plate 31, abrasion-proof backing block 5 is all installed, and abrasion-proof backing block 5 is connected with Y-direction deflecting plate 31 with funnel outer cover 11, X-direction water conservancy diversion inclined-plane 2 equably by bolt, and after the long-time use of blanking funnel of the present invention, only the abrasion-proof backing block of serious wear 5 need to be changed, do not need to change funnel integral body, effectively improve the service life of blanking funnel, reduced maintenance cost.
Working process:
1. material to be installed belt feeder on the machine of Mobile car loader enters four-way active adjustment formula blanking funnel of the present invention;
2. the material X-direction water conservancy diversion inclined-plane 2 of first flowing through, is divided into uniformly two equal portions and enters higher level's passage separately along X-direction water conservancy diversion inclined-plane by this X-direction water conservancy diversion inclined-plane 2;
3. the material in each higher level's passage continues to fall in Y-direction deflector 3 is branched to Liang Tiao subordinate passage again; Material is finally along four direction, to fall into uniformly compartment through Si Tiao subordinate passage;
4. when the stocking angle of material to be installed is larger, by the active adjustment function of Y-direction water conservancy diversion driver train 4, by Y-direction water conservancy diversion driver train 4, drive the angle of Y-direction deflecting plates 31 to tune up, allow material can evenly fall into the both sides in compartment, thereby realize even entrucking.
Claims (10)
1. a four-way active adjustment formula blanking funnel, it is characterized in that: this blanking funnel comprises funnel housing, X-direction water conservancy diversion inclined-plane and Y-direction deflector, X-direction water conservancy diversion inclined-plane is positioned at the midway location of funnel housing, X-direction water conservancy diversion inclined-plane is divided into two higher level's passages by hopper channel, and each higher level's passage is divided into Liang Ge subordinate passage by Y-direction deflector.
2. four-way active adjustment formula blanking funnel according to claim 1, is characterized in that: funnel housing comprises funnel outer cover and is arranged on the observation window of funnel outer cover both sides.
3. four-way active adjustment formula blanking funnel according to claim 2, is characterized in that: the inside of funnel outer cover is provided with abrasion-proof backing block.
4. four-way active adjustment formula blanking funnel according to claim 1, is characterized in that: X-direction water conservancy diversion inclined-plane is that two Plate Weldings that are 50 ° of angles layouts form.
5. according to the four-way active adjustment formula blanking funnel described in claim 1 or 4 any one, it is characterized in that: X-direction water conservancy diversion is provided with abrasion-proof backing block on inclined-plane.
6. four-way active adjustment formula blanking funnel according to claim 1, is characterized in that: described blanking funnel is also provided with Y-direction water conservancy diversion driver train, and this Y-direction water conservancy diversion driver train is connected with Y-direction deflector.
7. according to the four-way active adjustment formula blanking funnel described in claim 1 or 6 any one, it is characterized in that: Y-direction deflector comprises rotating shaft and is arranged on two groups of Y-direction deflecting plates in this rotating shaft, rotating shaft and two groups of Y-direction deflecting plates form hinge typed structure, and two groups of Y-direction deflecting plates all can freely rotate around the shaft.
8. four-way active adjustment formula blanking funnel according to claim 7, is characterized in that: Y-direction water conservancy diversion driver train comprises two start oil cylinders, and each start oil cylinder is connected with a drive link, and each drive link connects one group of Y-direction deflecting plate.
9. four-way active adjustment formula blanking funnel according to claim 8, is characterized in that: the bottom of Y-direction deflecting plate is provided with track adjusting wheel.
10. four-way active adjustment formula blanking funnel according to claim 7, is characterized in that: on Y-direction deflecting plate, abrasion-proof backing block is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310573538.7A CN103569692A (en) | 2013-11-13 | 2013-11-13 | Four-channel active-adjustment type discharging funnel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310573538.7A CN103569692A (en) | 2013-11-13 | 2013-11-13 | Four-channel active-adjustment type discharging funnel |
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| CN103569692A true CN103569692A (en) | 2014-02-12 |
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| CN201310573538.7A Pending CN103569692A (en) | 2013-11-13 | 2013-11-13 | Four-channel active-adjustment type discharging funnel |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104847918A (en) * | 2015-05-20 | 2015-08-19 | 蔡忠 | Environment-friendly energy-saving valve |
| CN105173591A (en) * | 2015-10-12 | 2015-12-23 | 广西大都混凝土集团有限公司 | Belt distributing trolley |
| CN105383952A (en) * | 2015-11-13 | 2016-03-09 | 长沙有色冶金设计研究院有限公司 | Automatic mine car mine loading method and system based on online industrial detection |
| WO2020258624A1 (en) * | 2019-06-26 | 2020-12-30 | 江苏三一环境科技有限公司 | Material distributing device and particle processing system |
| CN113148695A (en) * | 2021-05-12 | 2021-07-23 | 金川集团股份有限公司 | Mine underground double-flow-guide automatic ore drawing device |
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| CN202481739U (en) * | 2012-02-27 | 2012-10-10 | 北京威尔普能源技术有限公司 | On-load switching three-way material distributor |
| CN202625386U (en) * | 2012-05-08 | 2012-12-26 | 高凯旋 | Material distribution device |
| CN202828892U (en) * | 2012-09-21 | 2013-03-27 | 耿涛 | Material selection, separation and lead device |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US6302257B1 (en) * | 2000-02-07 | 2001-10-16 | James Woods | Self propelled backfilling apparatus with controllable steering of material stream |
| CN2633831Y (en) * | 2003-06-26 | 2004-08-18 | 青岛港（集团）有限公司 | Blow tank with automatic guide device |
| CN102372159A (en) * | 2010-08-24 | 2012-03-14 | 攀钢集团钢铁钒钛股份有限公司 | Material distributing device and material distributing system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104847918A (en) * | 2015-05-20 | 2015-08-19 | 蔡忠 | Environment-friendly energy-saving valve |
| CN105173591A (en) * | 2015-10-12 | 2015-12-23 | 广西大都混凝土集团有限公司 | Belt distributing trolley |
| CN105383952A (en) * | 2015-11-13 | 2016-03-09 | 长沙有色冶金设计研究院有限公司 | Automatic mine car mine loading method and system based on online industrial detection |
| CN105383952B (en) * | 2015-11-13 | 2017-09-19 | 长沙有色冶金设计研究院有限公司 | A kind of mine car based on industrial on-line checking fills ore deposit method and system automatically |
| WO2020258624A1 (en) * | 2019-06-26 | 2020-12-30 | 江苏三一环境科技有限公司 | Material distributing device and particle processing system |
| CN113148695A (en) * | 2021-05-12 | 2021-07-23 | 金川集团股份有限公司 | Mine underground double-flow-guide automatic ore drawing device |
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Application publication date: 20140212 |