CN103569458A - Special container with automatic alarm and liquid filling quantity setting functions for automobiles and using method of container - Google Patents

Special container with automatic alarm and liquid filling quantity setting functions for automobiles and using method of container Download PDF

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Publication number
CN103569458A
CN103569458A CN201310538907.9A CN201310538907A CN103569458A CN 103569458 A CN103569458 A CN 103569458A CN 201310538907 A CN201310538907 A CN 201310538907A CN 103569458 A CN103569458 A CN 103569458A
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container
liquid
filling
automatic alarm
turnover panel
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CN201310538907.9A
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CN103569458B (en
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张曙
王建国
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Chery Automobile Co Ltd
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SAIC Chery Automobile Co Ltd
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Abstract

The invention relates to a special container with automatic alarm and liquid filling quantity setting functions for automobiles, and a using method of the container. A base is in a long and oval shape, so that the liquid filling barrel can stand on the ground stably; a barrel body is made of plastic, about 200 mm in diameter and has a larger capacity, a large number of vehicles can be filled, the vehicles can be filled in batches, and the working efficiency is improved; the barrel body is provided with an automatic alarm and liquid quantity setting device, so that liquid filling parameters are accurate; a handle is arranged at the top of the barrel, so that the mobile operation is more convenient; the filling is more convenient to insert due to the design of a duckbill filling port; and in addition, a turnover dustproof cover plate is adopted at an open part of the top, so that foreign matter can be prevented from entering the liquid when the special container is not used, and the liquid quality is guaranteed effectively. After filling, the special container is small in size and convenient to store. By means of the filling manner, the working efficiency is high, the labor intensity is reduced, and the operation is simple.

Description

A kind of automobile automatic alarm, the special container that liquid filling amount is set and using method thereof
Technical field
The present invention relates to field of automobile, more specifically say during being applied in automobile trial-production or the container of automobile filling liquid special use in debug process, be specifically related to a kind of automobile automatic alarm, the special container that liquid filling amount is set and using method thereof.
Background technology
In the car load of automobile is manufactured, when needing to add various liquid in automobile research and development trial-production or debug process or changing the auto parts and components of the relevant liquid such as change-speed box, steering box, driving engine, the liquid of the certain capacity that also needs to annotate.Through investigating each assembly shop all without special-purpose filling tool, adopt the non-professional objects such as beverage product to substitute and use, there will be and mix or repeatedly filling, affect product design, work efficiency, there is the event of mistake drink in the employee who even has.
Summary of the invention
The object of the present invention is to provide a kind of automobile automatic alarm, the special container that liquid filling amount is set and using method thereof, fundamentally stop personal safety hidden danger, guarantee car load debugging, reprocess quality, save man-hour, improve Employees ' Satisfaction Degree, can also be applied in vehicle maintenance and repair and the service of 4S shop.
The special container of annotating under a kind of automotive line, base adopts oblong shape, guarantee that liquid feeding bucket lands stable, ladle body adopts plastic production, diameter 200mm, can splendid attire larger capacity, many component parts for assembly of a machine filling, the vehicle of annotating in batches, increase work efficiency, and there is automatic alarm at ladle body, amount of liquid device is set, so that filling liquid parameter is accurate, bucket top arranges handle, mobile operating is convenient, filler opening design duck-beak type, the convenient incision of annotating, top is opened wide position and is adopted turnover dust cover in addition, used time not, prevent that foreign matter from infiltrating in liquid, actv. guarantees liquid quality.After having annotated, volume is little, deposits conveniently.This dosing method work efficiency is high, labour intensity reduces, simple to operate.
Concrete technical scheme is as follows:
Automobile automatic alarm, the special container of liquid filling amount is set, comprises base, handle, turnover panel, handle, telltale, control module and warning indicator lamp, wherein,
Described base is arranged on container bottom;
Described handle is arranged on the top cover top of container top;
Described turnover panel and top cover hinge are connected to one;
Described handle is arranged on the turnover panel top of container top;
Between described telltale and control module, communication control is connected mutually;
Described control module is arranged in the base of container, and control linkage warning indicator lamp circuit;
Described warning indicator lamp for warning under the control of control module.
Further, the ladle body of container adopts plastic material, and ladle body outside face is provided with wire harness fixation clamp.
Further, base adopts oblong shape, and body is hollow oblong, and reinforced rib and/or fluid sample storeroom are set near hollow oblong small semicircle.
Further, container top turnover panel is provided with filler opening with respect to the opposite side of top cover, and it is duck-beak type, and angle is 63 °.
Further, the handle that top cover top arranges adopts " U " shape, and top cover turnover panel and top cover hinge are connected to one, and turnover panel handle adopts " U " shape.
Further, control module is arranged in the base of special container, is connected with the base gummed shape of ladle body, and the wire harness of link control module is by the hole on base, and the wire harness clip by ladle body is fixed on ladle body, is connected with telltale.
Further, also comprise a barrel inner sensor, it is the floating type sensor being arranged in bucket, for perception liquid level amount, is provided with circuit receivers on it, for the liquid level amount of perception being transmitted to the receptor of control module.
Further, telltale is touching-type monitor, and read-out is depressed, and there are power knob, metering button and count button in read-out below.
Further, the ladle body diameter 200mm of container, is highly 500mm, and wall thickness is 2.5mm, 3 of ladle body outside face primary gluing wire harness fixation clamps, be positioned at the right abaft of filling bucket, the place ahead, refueling nozzle location to, being of a size of long is 26mm, width is 5.5mm, height is 12mm, and half radius of circle is 6.5mm, and the edge line of semicircle and the Edge Distance of clamp are 5.5mm; And/or,
Base wall thickness is 5mm, and large semicircle radius is 105mm, and small semicircle radius is 50mm, and inside small semicircle, spacing is 354mm greatly, is highly 40mm; Reinforced rib is long is 109mm, and width is 10mm; Fluid sample storeroom radius is 28mm, is highly 10mm; And/or,
Ladle body material is high density polyethylene, and density is 0.941~0.965g/ cm3; And/or,
Container cap thickness is 20mm, and handle diameter is 10mm, and height is 85mm, and center-to-center distance is 80mm; Top cover turnover panel radius is 100mm, and arc length is 254mm, and thickness is 10mm, and it is 87 ° that top cover turnover panel maximum is opened angle, and turnover panel handle diameter is 8mm; And/or,
Control module profile mounting box length * wide * height: 100 * 70 * 20mm, is divided into upper and lower covers, and lower cover is wiring board mounting cover, and upper cover is closing cap, and upper and lower covers adopts plug-in assembling; In wiring board, by computing machine, switch matrix, flexible needle-bar array and programmable logic device (PLD), receptor etc., formed, for control module core position, through programming, the processing of metering counting, liquid crystal display, drive, the software settings such as data amplification, balance, buffering counting, complete the liquid filling amount of preparing filling vehicle is set, the rear automatic alarm prompting of having annotated; Concealed electric source battery, power line voltage is 1.5v, battery cover board size: long is 50mm, and width is 20mm, for extracting mobile battery lid; And/or,
Touching-type monitor profile length * wide * height: 75 * 58 * 18mm, read-out is long * wide: 58 * 55mm.
Above-mentioned automobile automatic alarm, the using method of the special container of liquid filling amount is set, adopts following steps:
(1) open turnover panel, topping up device is put into the filler opening of container;
(2) fill it up with professional liquid container, cover turnover panel;
(3) professional liquid container, to the vehicle place that annotates, is pressed power knob start, presses metering button, and read-out shows the amount of liquid in container, if exceed the liquid filling amount of unit vehicle, can use this container;
(4) open filling pot lid, on read-out, write by the liquid parameter of filling vehicle, click counting key, arrange successfully;
(5) filler opening is aimed at vehicle Hu Kou, starts filling;
(6) whether when being filled into this car and answering filling liquid parameters, alarm lamp sends chimes of doom automatically, and/or alarm lamp glimmers automatically, stop filling, and check the MAX-MIN gauge target of carrying liquid kettle, within the scope of it;
(7) annotated.
Compare with currently available technology, the present invention is by certain designing requirement, die forming, batch machining, be made into plastics ladle body with wire harness clip, the liquid of adding amount is set according to the parameter of different automobile types, and automatic alarm prompting, can be easy to use whenever and wherever possible, take up room little, filler opening adopts turnover cover plate, prevents that foreign matter from sneaking in liquid, guarantees the quality of liquid.Special-purpose filling container is simple and quick, and reliable operation is durable in use, and labour intensity is minimum, reduces single vehicle cost, saves man-hour, improves Employees ' Satisfaction Degree.
Specifically:
1, the problem of standard debugging vehicle filling liquid specialty fundamentally;
2, the parameter of debugging vehicle filling liquid is accurate, guarantees complete vehicle quality, reduces single vehicle cost, saves man-hour, makes this station meet productive temp.
The present invention adopts technique scheme, compared with prior art:
1, this special tool operation easily-learned easily mastered, simple and fast, reliable operation, durable in use, without scrapping, labour intensity is minimum;
2, reduce single vehicle cost, save man-hour, make this station meet productive temp;
3, this container material adopts mould of plastics one-shot forming, thus intensity and the service life of the instrument of assurance;
4, thoroughly solve the personal safety hidden danger of mistake drink;
5, from source, controlling liquid mixes;
6, product individuality: have acidproof, alkaline-resisting, high temperature resistant, nontoxic, aseptic, uninterestingly, and there is good resistance to retractility and shock-resistant function.
7, can adding amount be manually set, automatic alarm, the at any time function such as amount of liquid in batch box while reaching the liquid filling amount of setting.
Accompanying drawing explanation
Fig. 1 is automobile automatic alarm, the structure front elevation of liquid filling amount special container invention is set;
Fig. 2 is automobile automatic alarm, the structure upward view of liquid filling amount special container invention is set;
Fig. 3 is automobile automatic alarm, the structure birds-eye view of liquid filling amount special container invention is set;
Fig. 4 is automobile automatic alarm, the structure right elevation of liquid filling amount special container invention is set;
Fig. 5 is automobile automatic alarm, the structure back view of liquid filling amount special container invention is set;
Fig. 6 is automobile automatic alarm, the axonometric drawings such as structure of liquid filling amount special container invention are set;
In Fig. 1-6, label is: 1 is the base of filling container; 2 is the ladle body of filling container; 3,19 is wire harness; 4 is the top cover turnover panel of filling container; 5 is the top cover turnover panel handle of filling container; 6 is duck-beak type servicing fluids mouth; 7 is base reinforcing ribs; 8 is liquid feeding barrel top cover; 9 is handle; 10 is fluid sample storage area; 11 is wire harness fixation clamp; 12 is telltale count button; 13 is telltale metering button; 14 is display power supply shift knob; 15 is warning indicator lamp; 16 is the touching display screen of telltale; 17 is the control module of this product; 18 is power-supply battery cover plate (power-supply battery installation place).
The specific embodiment
Describe the present invention with reference to the accompanying drawings below, it is a kind of preferred embodiment in numerous embodiments of the present invention.
This container products material is high density polyethylene (HDPE), is called for short HDPE.Density is 0.941~0.965g/ cm3.With low-pressure polymerization, form, therefore claim again low pressure polyethylene.Be creamy white, show that gloss is poor.Film processed can be used blow moulding and T mould expressing technique.Heat-resisting resistance to boiling, cold-resistant cold-resistant freezing, protection against the tide, gas-tight, isolation performance are good, cracky not, intensity is LDPE two times.Raw material preparation, blowing, injection moulding, demoulding deburring, waste material are broken, dry, assembling, check-in storehouse eventually.
One, liquid adding vessel base designs dimensional characteristic:
Body is hollow oblong, and wall thickness is 5mm, and large semicircle radius is 105mm, small semicircle radius is 50mm, inside large small semicircle, spacing is 354mm, is highly 40mm, and reinforced rib is set near small semicircle, long is 109mm, width is 10mm, fluid sample storeroom, and radius is 28mm, be highly 10mm, as Fig. 1/2/5;
Two, liquid adding vessel ladle body design size requires:
Liquid adding vessel ladle body diameter is 200mm, be highly 500mm, wall thickness is 2.5mm, and 3 of ladle body outside face primary gluing wire harness fixation clamps are positioned at the right abaft (the place ahead, refueling nozzle location to) of filling bucket, being of a size of long is 26mm, width is 5.5mm, and height is 12mm, and half radius of circle is 6.5mm, the edge line of semicircle and the Edge Distance of clamp are 5.5mm, as Fig. 2/4;
Three, liquid adding vessel design of cover dimensional characteristic:
Liquid adding vessel top cover thickness is 20mm, and top cover top arranges a handle, similar " U " shape, and diameter is 10mm, and height is 85mm, and center-to-center is apart from being 80mm, as Fig. 2;
Four, top cover turnover panel design size requires:
Top cover turnover panel radius is 100mm, and arc length is 254mm, and thickness is 10mm, is connected to one with top cover hinge, and it is 87 ° that maximum is opened angle, and turnover panel handle diameter is 8mm, and similar " U " shape, as Fig. 2/4;
Five, oil filling port design size requires:
Oil filling port shape is designed to duck-beak type, and angle is 63 °, as Fig. 1/5.
Six, automatic alarm, amount of liquid device is set
This device is comprised of control module, wire harness, touching-type monitor etc.
Control module:
Control module profile mounting box length * wide * height: 100×70× 20(unit: mm), be divided into upper and lower covers, lower cover is wiring board mounting cover, and upper cover is closing cap, upper and lower covers adopts plug-in assembling, and easy accessibility is convenient to maintenance; In wiring board, by computing machine, switch matrix, flexible needle-bar array and programmable logic device (PLD), receptor etc., formed, for control module core position, through programming, the processing of metering counting, liquid crystal display, drive, the software settings such as data amplification, balance, buffering counting, complete the liquid filling amount of preparing filling vehicle that arranges, the rear automatic alarm of having annotated is pointed out, and filling liquid accuracy of measurement is high; Concealed electric source battery, power line voltage is 1.5v, battery cover board size: long is 50mm, width is 20mm, for extracting mobile battery lid, fast and easy, replacing battery is convenient, and control module is arranged in the base of special container, is connected with the base gummed shape of ladle body; Wire harness is special-purpose empty through the module base of flowing through, and three wire harness clips by ladle body are fixed on ladle body, then are connected with touching-type monitor.
Bucket inner sensor:
Sensor is floating type sensor.On the sensor basis of perception liquid level amount, install circuit receivers additional, receptor is transmitted to the liquid level amount of perception the receptor of control module, after receptor receives, after data processing in module, store, as long as press metering button, module just sends telltale to by wire harness, and read-out shows liquid in bucket amount; Vehicle liquid parameter is set: turn on the power switch, at read-out, write by the amount of liquid of filling vehicle, press counting button, by wire harness, send control module to, control module sends to sensor by receptor, sensor is accepted after instruction, when sensor drops to behind the amount of liquid position of appointment, this information is sent to module, control module is closed warning indicator lamp circuit immediately, warning indicator lamp sends chimes of doom immediately, glimmers 10 seconds simultaneously, is pointed out.Filling personnel stop filling.
Touching-type monitor:
Touching-type monitor profile length * wide * height: 75×58× 18(unit: mm), read-out is depressed, long * wide: 58× 55(unit: mm), there are power knob, metering button and count button in read-out below.Possess counting, metering, prompt functions, there is waterproof, shockproof, withstanding corrosion, antijamming capability.
The feature of new automobile filling liquid container of the present invention is:
This designs and produces automobile filling liquid container, can filling appropriate amount of fluid amount be set according to the parameter of vehicle specifies, during debugging vehicle, automatic alarm prompting after filling, alarm lamp sends chimes of doom 10 seconds, and alarm lamp is pointed out for glittering 10 seconds, guarantee whole-car parameters quality, convenient to use, reliable operation, durable in use, do not produce secondary service expenditure, can repeatedly count, many component parts for assembly of a machine filling, increase work efficiency, and alleviate staff labor intensity, volume is little, deposits to take up room littlely, improves Employees ' Satisfaction Degree.
Specific operation process:
1, open turnover panel, from the filling gun of the topping up device of manufacturing line, put into the filler opening of container, fill it up with professional liquid container, cover turnover panel, prevent that foreign matter from entering in bucket;
2, the professional liquid container of portable full liquid is to the vehicle place that annotates, press power knob start, press metering button, read-out can show the amount of liquid in container, if exceed the liquid filling amount of unit vehicle, can use this container (if liquid in bucket amount, lower than the liquid filling amount of unit vehicle, there will be in defuelling and whole system and may have air stream to enter, affecting product design).Open filling pot lid, on read-out, write by the liquid parameter of filling vehicle, click counting key, arrange successfully, grasped handle of operator, filler opening is aimed at the Hu Kou of vehicle, another hand is picked up base microcephaly semicircle place, upwards carry slowly and mentioning, when being filled into this car and answering filling liquid parameters, alarm lamp sends chimes of doom 10 seconds automatically, alarm lamp glimmers 10 seconds automatically, hear or see alarm lamp sound or blinking light, stop immediately filling, and check the MAX-MIN gauge target of carrying liquid kettle, whether within the scope of it, cover pot lid, and check that tray bottom has or not the phenomenon of leakage, with the clean cloth wiping pot lid periphery raffinate of cleaning, finally liquid adding vessel is placed on to assigned address, filling completes.
By reference to the accompanying drawings the present invention is exemplarily described above; obviously specific implementation of the present invention is not subject to the restrictions described above; as long as the various improvement that adopted method design of the present invention and technical scheme to carry out; or directly apply to other occasion without improvement, all within protection scope of the present invention.

Claims (10)

  1. Automobile automatic alarm, the special container of liquid filling amount is set, it is characterized in that, comprise base, handle, turnover panel, handle, telltale, control module and warning indicator lamp, wherein,
    Described base is arranged on container bottom;
    Described handle is arranged on the top cover top of container top;
    Described turnover panel and top cover hinge are connected to one;
    Described handle is arranged on the turnover panel top of container top;
    Between described telltale and control module, communication control is connected mutually;
    Described control module is arranged in the base of container, and control linkage warning indicator lamp circuit;
    Described warning indicator lamp for warning under the control of control module.
  2. Automobile automatic alarm as claimed in claim 1, the special container of liquid filling amount is set, it is characterized in that, the ladle body of container adopts plastic material, ladle body outside face is provided with wire harness fixation clamp.
  3. Automobile automatic alarm as claimed in claim 1 or 2, the special container of liquid filling amount is set, it is characterized in that, base adopts oblong shape, and body is hollow oblong, and reinforced rib and/or fluid sample storeroom are set near hollow oblong small semicircle.
  4. Automobile automatic alarm as described in any one in claim 1-3, the special container of liquid filling amount is set, it is characterized in that, container top turnover panel is provided with filler opening with respect to the opposite side of top cover, it is duck-beak type, angle is 63 °.
  5. Automobile automatic alarm as described in any one in claim 1-4, the special container of liquid filling amount is set, it is characterized in that, the handle that top cover top arranges adopts " U " shape, and top cover turnover panel and top cover hinge are connected to one, and turnover panel handle adopts " U " shape.
  6. Automobile automatic alarm as described in any one in claim 1-5, the special container of liquid filling amount is set, it is characterized in that, control module is arranged in the base of special container, be connected with the base gummed shape of ladle body, the wire harness of link control module is by the hole on base, wire harness clip by ladle body is fixed on ladle body, is connected with telltale.
  7. Automobile automatic alarm as described in any one in claim 1-6, the special container of liquid filling amount is set, it is characterized in that, also comprise a barrel inner sensor, it is the floating type sensor being arranged in bucket, for perception liquid level amount, on it, be provided with circuit receivers, for the liquid level amount of perception being transmitted to the receptor of control module.
  8. Automobile automatic alarm as described in any one in claim 1-7, the special container of liquid filling amount is set, it is characterized in that, telltale is touching-type monitor, read-out is depressed, there are power knob, metering button and count button in read-out below.
  9. Automobile automatic alarm as described in any one in claim 1-8, the special container of liquid filling amount is set, it is characterized in that,
    The ladle body diameter 200mm of container, be highly 500mm, wall thickness is 2.5mm, and 3 of ladle body outside face primary gluing wire harness fixation clamps are positioned at the right abaft of filling bucket, be the place ahead, refueling nozzle location to, being of a size of long is 26mm, and width is 5.5mm, and height is 12mm, half radius of circle is 6.5mm, and the edge line of semicircle and the Edge Distance of clamp are 5.5mm; And/or,
    Base wall thickness is 5mm, and large semicircle radius is 105mm, and small semicircle radius is 50mm, and inside small semicircle, spacing is 354mm greatly, is highly 40mm; Reinforced rib is long is 109mm, and width is 10mm; Fluid sample storeroom radius is 28mm, is highly 10mm; And/or,
    Ladle body material is high density polyethylene, and density is 0.941~0.965g/ cm3; And/or,
    Container cap thickness is 20mm, and handle diameter is 10mm, and height is 85mm, and center-to-center distance is 80mm; Top cover turnover panel radius is 100mm, and arc length is 254mm, and thickness is 10mm, and it is 87 ° that top cover turnover panel maximum is opened angle, and turnover panel handle diameter is 8mm; And/or,
    Control module profile mounting box length * wide * height: 100 * 70 * 20mm, is divided into upper and lower covers, and lower cover is wiring board mounting cover, and upper cover is closing cap, and upper and lower covers adopts plug-in assembling; In wiring board, by computing machine, switch matrix, flexible needle-bar array and programmable logic device (PLD), receptor etc., formed, for control module core position, through programming, the processing of metering counting, liquid crystal display, drive, the software settings such as data amplification, balance, buffering counting, complete the liquid filling amount of preparing filling vehicle is set, the rear automatic alarm prompting of having annotated; Concealed electric source battery, power line voltage is 1.5v, battery cover board size: long is 50mm, and width is 20mm, for extracting mobile battery lid; And/or,
    Touching-type monitor profile length * wide * height: 75 * 58 * 18mm, read-out is long * wide: 58 * 55mm.
  10. As described in claim 1-9 automobile automatic alarm, the using method of the special container of liquid filling amount is set, it is characterized in that, adopt following steps:
    (1) open turnover panel, topping up device is put into the filler opening of container;
    (2) fill it up with professional liquid container, cover turnover panel;
    (3) professional liquid container, to the vehicle place that annotates, is pressed power knob start, presses metering button, and read-out shows the amount of liquid in container, if exceed the liquid filling amount of unit vehicle, can use this container;
    (4) open filling pot lid, on read-out, write by the liquid parameter of filling vehicle, click counting key, arrange successfully;
    (5) filler opening is aimed at vehicle Hu Kou, starts filling;
    (6) whether when being filled into this car and answering filling liquid parameters, alarm lamp sends chimes of doom automatically, and/or alarm lamp glimmers automatically, stop filling, and check the MAX-MIN gauge target of carrying liquid kettle, within the scope of it;
    (7) annotated.
CN201310538907.9A 2013-10-31 2013-10-31 A kind of automobile automatic alarm, the special container that liquid filling amount is set and using method thereof Active CN103569458B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114590767A (en) * 2022-03-24 2022-06-07 济南欧迪美特流体控制设备有限公司 Novel liquid quantitative filling device

Citations (4)

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Publication number Priority date Publication date Assignee Title
US5823402A (en) * 1996-11-06 1998-10-20 Moyer; Daniel C. Fluid dispensing system
CN101428750A (en) * 2007-11-06 2009-05-13 周克勤 Automatic regulator for fuel tank liquid level of energy-saving automotive vehicle
CN102602870A (en) * 2012-04-01 2012-07-25 华东天荒坪抽水蓄能有限责任公司 Oil feeding device of handcart and oil feeding method
CN103523342A (en) * 2013-10-28 2014-01-22 无锡市鹏达液压机床厂 Portable oil injection device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5823402A (en) * 1996-11-06 1998-10-20 Moyer; Daniel C. Fluid dispensing system
CN101428750A (en) * 2007-11-06 2009-05-13 周克勤 Automatic regulator for fuel tank liquid level of energy-saving automotive vehicle
CN102602870A (en) * 2012-04-01 2012-07-25 华东天荒坪抽水蓄能有限责任公司 Oil feeding device of handcart and oil feeding method
CN103523342A (en) * 2013-10-28 2014-01-22 无锡市鹏达液压机床厂 Portable oil injection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114590767A (en) * 2022-03-24 2022-06-07 济南欧迪美特流体控制设备有限公司 Novel liquid quantitative filling device
CN114590767B (en) * 2022-03-24 2023-10-24 济南欧迪美特流体控制设备有限公司 Liquid quantitative filling device

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