CN103568093A - Manufacturing method of bamboo boards, double-layer chopping blocks and multi-layer chopping blocks - Google Patents
Manufacturing method of bamboo boards, double-layer chopping blocks and multi-layer chopping blocks Download PDFInfo
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- CN103568093A CN103568093A CN201210267943.1A CN201210267943A CN103568093A CN 103568093 A CN103568093 A CN 103568093A CN 201210267943 A CN201210267943 A CN 201210267943A CN 103568093 A CN103568093 A CN 103568093A
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Abstract
The invention provides a manufacturing method of bamboo boards, double-layer chopping blocks and multi-layer chopping blocks. The manufacturing method for bamboo boards includes the steps of (1) sawing bamboo into bamboo tubes of corresponding lengths, removing external joints and internal joints and grooving,(2) putting the bamboo tubes into a stainless steel digester, injecting steam by opening a valve until the internal temperature of the digester reaches 210 DEG C, heating for 5-10 minutes until the bamboo tubes are softened, (3) picking the bamboo tubes out of the digester instantly, spreading the bamboo tubes on a bamboo spreading device before the bamboo tubes become cool, shaping and cooling the spread bamboo tubes for half an hour at the normal temperature, peeling off the bamboo outer skin and tabasheer, (4) baking the spread bamboo tubes for 8 hours in a drying room at the temperature of 30 DEG C, then baking at the temperature of 40 DEG C for 12 hours, and further baking at the temperature of 50 DEG C for 4 hours, thereby forming the bamboo boards. Since the bamboo tubes are spread by the bamboo spreading device after being subjected to joint removal, cutting and glue applying are avoided during the bamboo board manufacturing process, the completeness of bamboo is preserved, utilization rate of raw materials is increased, and the bamboo boards manufactured by the method are less prone to cracking and have high strength.
Description
Technical field
The present invention relates to bamboo board manufacture field, relate in particular to the manufacture method of a kind of bamboo clappers, double-deck chopping block and Multilayer chopping block.
Background technology
On market, many bamboo products are processed by bamboo board.At present the main preparation method of bamboo clappers is: with passing through the bamboo cane that cuts into respective width, brush adhesive adhering and pressing and become plate.This kind of method utilization rate of raw materials is low, adhesive excessive use, and contaminated environment, and it is healthy to affect people, increases production cost, and between while bamboo cane, the striped of bonding generation affects the overall appearance degree of product.
Common bamboo chopping block is to be formed by bamboo clappers manufacture, yet there is crackle on the bamboo chopping block surface of making according to the bamboo clappers of conventional method manufacture, and has glue.The adhesive on chopping block surface can pollute the food being placed on it, and therefore endangers people healthy.
Summary of the invention
The present invention, in order to overcome the deficiencies in the prior art, provides a kind of method simple, without just thick bamboo tube being made to dull and stereotyped bamboo board manufacturing method with glue, and provides a kind of use bamboo clappers that described bamboo board manufacturing method is made to manufacture the method for double-deck chopping block and Multilayer chopping block.
The object of the present invention is to provide a kind of manufacture method of bamboo clappers, comprise the steps: bamboo to be sawn into the thick bamboo tube of respective length, remove acromere, remove internal segment, fluting; Thick bamboo tube is put into stainless steel digester (-tor), open valve and pass into steam, make to steam cylinder temperature and reach 210 ℃, heat and within 5-10 minute, make thick bamboo tube softening; Thick bamboo tube was taken out from moment in digester (-tor), be placed on while hot on bamboo expansion equipment and launch, shape at normal temperatures cooling half an hour, then the surf green of shooting off, tabasheer; Drying room by the thick bamboo tube after launching through 30 ℃ dries 8 hours, temperature is brought up to 40 ℃ and dry 12 hours, then temperature is brought up to 50 ℃ and dry 4 hours, is made into bamboo clappers.
In one embodiment of the invention, bamboo expansion equipment comprises pedestal and two series cylinder unit, two series cylinder unit are arranged side by side in pedestal, every series cylinder unit comprises dental roller and flat-roller, the outer surface of dental roller has gear hobbing, dental roller is arranged at the below of flat-roller abreast, the smooth outer surface of flat-roller, and flat-roller is arranged at pedestal movably to regulate the distance between flat-roller and dental roller.
In one embodiment of the invention, bamboo launches equipment and also comprises chute, clutch shaft bearing seat and pneumatic jack, and chute and clutch shaft bearing seat are arranged at pedestal, and clutch shaft bearing seat is mounted slidably in chute, the flat-roller clutch shaft bearing seat that is coupling, pneumatic jack is arranged at the top of pedestal and holds clutch shaft bearing seat.
In one embodiment of the invention, bamboo launches equipment and also comprises material conveying platform, and material conveying platform is arranged at a side of pedestal, and the table top of material conveying platform becomes the angle of 15 ° ~ 30 ° with horizontal plane.
Another object of the present invention is to provide a kind of manufacture method of double-deck chopping block, comprise the steps: to manufacture bamboo clappers according to the manufacture method of described bamboo clappers; Using the bamboo clappers of making as levels panel, outside green grass or young crops faces, in Huang faces, towards yellow face brush coating, yellow face is combined into plate mutually; Cooling half an hour at normal temperatures, then be put into and on automatic profiling machine, be processed into difformity and make double-deck chopping block.
In one embodiment of the invention, the manufacture method of double-deck chopping block also comprises: be processed into difformity on automatic profiling machine after, and by the outer surface sanding of double-deck chopping block, brush oil.
In one embodiment of the invention, the manufacture method of double-deck chopping block also comprises: load onto stainless steel handle.
Another object of the present invention is to provide a kind of manufacture method of Multilayer chopping block, comprise the steps: to manufacture bamboo clappers according to the manufacture method of described bamboo clappers; Using the bamboo clappers of making as levels panel, bamboo cane and China fir plate are spaced to composition intermediate layer panel, intermediate layer panel is at least one deck; Outside lower floor panel green grass or young crops faces, yellow face brush coating, intermediate layer panel is placed on the yellow face of lower floor, and the orientation of intermediate layer panel is mutually vertical with the axial ridge orientation on lower floor panel, when the number of plies of intermediate layer panel is greater than one deck, the orientation of adjacent intermediate layer panel is mutually vertical, intermediate layer panel surface brush glue, puts deck panels, outside upper deck panels green grass or young crops faces, yellow face laminating intermediate layer glue face, compacting is compounded to form Multilayer chopping block.
In one embodiment of the invention, the manufacture method of Multilayer chopping block also comprises: after compacting is compounded to form Multilayer chopping block, and by the outer surface sanding of Multilayer chopping block, brush oil.
In one embodiment of the invention, the manufacture method of Multilayer chopping block also comprises: after compacting is compounded to form Multilayer chopping block, load onto stainless steel handle.
In sum, the method that the present invention makes bamboo clappers is launched with bamboo expansion equipment after directly thick bamboo tube being gone joint softening, makes in bamboo clappers process without cutting with of glue, and the globality of having preserved bamboo, has improved raw-material utilization rate.And the bamboo clappers of producing is not easy to crack, intensity is high.Simultaneously, to go the thick bamboo tube after joint fluting to put into the logical steam of stainless steel digester (-tor), and adopt specified temp (210 ℃) and special time (5-10 divides) clock to carry out hot mastication, with this understanding softening thick bamboo tube, expansion effect is best, and the bamboo clappers after expansion is not only the most smooth but also crackle is minimum.
In addition, thereby the present invention utilizes the bamboo clappers of described method manufacture to make double-deck chopping block and Multilayer chopping block, and two surface plate up and down of chopping block are launched to make by whole bamboo, and surface uniform smooth and beautiful appearance, and adhesion without adhesiver seam, easily clean.And because its surface in manufacturing process is without adhesive, thereby it is healthy therefore to have avoided adhesive to pollute harm people to food.
Accompanying drawing explanation
Figure 1 shows that the schematic flow sheet of bamboo board manufacturing method provided by the invention;
Figure 2 shows that the bamboo using in bamboo board manufacturing method provided by the invention launches the structural representation of equipment;
Figure 3 shows that the bamboo using in bamboo board manufacturing method provided by the invention launches the use schematic diagram of equipment;
Figure 4 shows that the schematic flow sheet of the manufacture method of double-deck chopping block provided by the invention;
Figure 5 shows that the schematic flow sheet of the manufacture method of Multilayer chopping block provided by the invention;
Figure 6 shows that the generalized section of Multilayer chopping block.
The specific embodiment
Figure 1 shows that the schematic flow sheet of bamboo board manufacturing method provided by the invention.As shown in Figure 1, the manufacture method of bamboo clappers provided by the invention, comprises step S11 to S14.In step S11, bamboo is sawn into the thick bamboo tube of respective length, remove acromere, remove internal segment, fluting.In step S12, thick bamboo tube is put into stainless steel digester (-tor), open valve and pass into steam, make to steam cylinder temperature and reach 210 ℃, heat and within 5-10 minute, make thick bamboo tube softening.In step S13, thick bamboo tube was taken out from moment in digester (-tor), be placed on while hot on bamboo expansion equipment and launch, shape at normal temperatures cooling half an hour, then the surf green of shooting off, tabasheer.In step S14, the drying room by the thick bamboo tube after launching through 30 ℃ dries 8 hours, temperature is brought up to 40 ℃ and dry 12 hours, then temperature is brought up to 50 ℃ and dry 4 hours, is made into bamboo clappers.
Figure 2 shows that the bamboo using in bamboo board manufacturing method provided by the invention launches the structural representation of equipment.Figure 3 shows that the bamboo using in bamboo board manufacturing method provided by the invention launches the use schematic diagram of equipment.Please also refer to Fig. 2 and Fig. 3.
Bamboo expansion equipment comprises pedestal 1, motor 2, two series cylinder unit 3, pneumatic jack 6, chute 7, clutch shaft bearing seat 8, the second bearing block (not shown), material conveying platform 9 and material receiving 10.Two series cylinder unit 3 are arranged side by side in pedestal 1.Pneumatic jack 6 is arranged at the top of pedestal 1 and holds clutch shaft bearing seat 8.Chute 7 and clutch shaft bearing seat 8 are arranged at pedestal 1, and clutch shaft bearing seat 8 is mounted slidably in chute 7.The second bearing block is fixed on pedestal 1.Material conveying platform 9 and material receiving 10 are arranged at respectively the both sides of pedestal 1.
Every series cylinder unit 3 comprises dental roller 4 and flat-roller 5, the outer surface of dental roller 4 has gear hobbing 41, dental roller is arranged at the below of flat-roller 5 abreast, the smooth outer surface of flat-roller 5, and flat-roller is arranged at pedestal 1 movably to regulate the distance between flat-roller 5 and dental roller 4.Particularly, thus by cylinder 6, clutch shaft bearing seat 8 is held at the diverse location of chute 7 and regulates the distance between flat-roller 5 and dental roller 4.In the present embodiment, the flat-roller 5 clutch shaft bearing seat 8 that is coupling, dental roller 4 second bearing block that is coupling.Motor 2 provides power to drive dental roller 4 to rotate.
In the present embodiment, the section of gear hobbing 41 is triangle or taper shape, and tooth pitch is 2 ~ 6mm, tooth depth 2 ~ 6mm.In the present embodiment, the table top of material conveying platform 9 becomes the angle of 15 ° ~ 30 ° with horizontal plane.By table top setting and the horizontal plane of material conveying platform 9 are tilted, the thick bamboo tube 11 that makes to be placed on after the fluting on material conveying platform 9 can be automatically scrolling to bottom under gravity left and right, thereby reach the object of self-feeding, solved the problem of necessary artificial feeding in conventional art.。
In reality is used, go thick bamboo tube 11 after joint, fluting, hot mastication to deliver to roller unit 3 by material conveying platform 9 and accept to roll flattening.In the present embodiment, the diameter of the roller unit 3 of close material conveying platform 9 is less than the diameter away from the roller unit 3 of material conveying platform 9.The diameter of the roller unit 3 of close material conveying platform 9 is less, and comparatively speaking, the grinding pressure that this roller unit 3 produces is also less, therefore, has avoided producing suddenly very large grinding pressure for crooked thick bamboo tube, thereby has caused fibrous fracture wherein to crack.By adopting the roller unit of two groups of different-diameter sizes, successively produce different grinding pressures, make the more smooth of thick bamboo tube expansion.
Figure 4 shows that the schematic flow sheet of the manufacture method of double-deck chopping block provided by the invention.As shown in Figure 4, the manufacture method of double-deck chopping block provided by the invention, comprises step S21 to S23.In step S21, according to the manufacture method of described bamboo clappers, manufacture bamboo clappers.In step S22, using the bamboo clappers of making as levels panel, outside green grass or young crops faces, in Huang faces, towards yellow face brush coating, yellow face is combined into plate mutually.In step S23, cooling half an hour at normal temperatures, then be put into and on automatic profiling machine, be processed into difformity and make double-deck chopping block.
In the present embodiment, manufacture method is also included in the step S24 after step S23, is about to the outer surface sanding of double-deck chopping block, brush oil.Particularly, edible oil is heated to high-temperature sterilization, brush on chopping block after cooling, allow chopping block surface be difficult for mouldy.In the present embodiment, manufacture method is also included in the step S25 after step S23, loads onto stainless steel handle.In practical application, after step S25 can be positioned at step S24.
Figure 5 shows that the schematic flow sheet of the manufacture method of Multilayer chopping block provided by the invention.Figure 6 shows that the generalized section of Multilayer chopping block.Please also refer to Fig. 5 and Fig. 6.
The manufacture method of Multilayer chopping block provided by the invention comprises step S31 to S33.In step S31, according to the manufacture method of described bamboo clappers, manufacture bamboo clappers.In step S32, using the bamboo clappers of making as levels panel, 112,111, bamboo cane 1131 and China fir plate 1132 are spaced to composition intermediate layer panel 113, intermediate layer panel 113 is at least one deck.In step S33, outside lower floor's panel 111 green grass or young crops face, yellow face brush coating, intermediate layer panel 113 is placed on the yellow face of lower floor, the orientation of intermediate layer panel 113 is mutually vertical with 111 axial ridge orientation on lower floor panel, when the number of plies of intermediate layer panel 113 is greater than one deck, the orientation of adjacent intermediate layer panel 113 is mutually vertical, the surperficial brush coating of intermediate layer panel 113, put deck panels 112, outside upper deck panels 112 green grass or young crops face, yellow face laminating intermediate layer glue face, compacting is compounded to form Multilayer chopping block.
In the present embodiment, manufacture method is also included in the step S34 after step S33, is about to the outer surface sanding of Multilayer chopping block, brush oil.Particularly, edible oil is heated to high-temperature sterilization, brush on chopping block after cooling, allow chopping block surface be difficult for mouldy.In the present embodiment, manufacture method is also included in the step S35 after step S33, loads onto stainless steel handle.In practical application, after step S35 can be positioned at step S34.
In sum, the method that the present invention makes bamboo clappers is launched with bamboo expansion equipment after directly thick bamboo tube being gone joint softening, makes in bamboo clappers process without cutting with of glue, and the globality of having preserved bamboo, has improved raw-material utilization rate.And the bamboo clappers of producing is not easy to crack, intensity is high.Simultaneously, to go the thick bamboo tube after joint fluting to put into the logical steam of stainless steel digester (-tor), and adopt specified temp (210 ℃) and special time (5-10 divides) clock to carry out hot mastication, with this understanding softening thick bamboo tube, expansion effect is best, and the bamboo clappers after expansion is not only the most smooth but also crackle is minimum.
In addition, thereby the present invention utilizes the bamboo clappers of described method manufacture to make double-deck chopping block and Multilayer chopping block, and two surface plate up and down of chopping block are launched to make by whole bamboo, and surface uniform smooth and beautiful appearance, and adhesion without adhesiver seam, easily clean.And because its surface in manufacturing process is without adhesive, thereby it is healthy therefore to have avoided adhesive to pollute harm people to food.
Although the present invention is disclosed as above by preferred embodiment; yet not in order to limit the present invention, anyly know this skill person, without departing from the spirit and scope of the present invention; can do a little change and retouching, so protection scope of the present invention is when being as the criterion depending on claims scope required for protection.
Claims (10)
1. a manufacture method for bamboo clappers, is characterized in that, comprises the steps:
The thick bamboo tube that bamboo is sawn into respective length, removes acromere, removes internal segment, fluting;
Thick bamboo tube is put into stainless steel digester (-tor), open valve and pass into steam, make to steam cylinder temperature and reach 210 ℃, heat and within 5-10 minute, make thick bamboo tube softening;
Thick bamboo tube was taken out from moment in digester (-tor), be placed on while hot on bamboo expansion equipment and launch, shape at normal temperatures cooling half an hour, then the surf green of shooting off, tabasheer;
Drying room by the thick bamboo tube after launching through 30 ℃ dries 8 hours, temperature is brought up to 40 ℃ and dry 12 hours, then temperature is brought up to 50 ℃ and dry 4 hours, is made into bamboo clappers.
2. the manufacture method of bamboo clappers according to claim 1, it is characterized in that, described bamboo expansion equipment comprises pedestal and two series cylinder unit, two series cylinder unit are arranged side by side in described pedestal, every series cylinder unit comprises dental roller and flat-roller, and the outer surface of dental roller has gear hobbing, and dental roller is arranged at the below of flat-roller abreast, the smooth outer surface of flat-roller, flat-roller is arranged at pedestal movably to regulate the distance between flat-roller and dental roller.
3. the manufacture method of bamboo clappers according to claim 2, it is characterized in that, described bamboo launches equipment and also comprises chute, clutch shaft bearing seat and pneumatic jack, chute and clutch shaft bearing seat are arranged at pedestal, clutch shaft bearing seat is mounted slidably in chute, the described flat-roller clutch shaft bearing seat that is coupling, pneumatic jack is arranged at the top of pedestal and holds clutch shaft bearing seat.
4. the manufacture method of bamboo clappers according to claim 2, is characterized in that, described bamboo launches equipment and also comprises material conveying platform, and material conveying platform is arranged at a side of pedestal, and the table top of material conveying platform becomes the angle of 15 ° ~ 30 ° with horizontal plane.
5. a manufacture method for double-deck chopping block, is characterized in that, comprises the steps:
According to the manufacture method of bamboo clappers claimed in claim 1, manufacture bamboo clappers;
Using the bamboo clappers of making as levels panel, outside green grass or young crops faces, in Huang faces, towards yellow face brush coating, yellow face is combined into plate mutually;
Cooling half an hour at normal temperatures, then be put into and on automatic profiling machine, be processed into difformity and make double-deck chopping block.
6. the manufacture method of double-deck chopping block according to claim 5, is characterized in that, the manufacture method of described double-deck chopping block also comprises: be processed into difformity on automatic profiling machine after, and by the outer surface sanding of double-deck chopping block, brush oil.
7. the manufacture method of double-deck chopping block according to claim 5, is characterized in that, the manufacture method of described double-deck chopping block also comprises: be processed into difformity on automatic profiling machine after, load onto stainless steel handle.
8. a manufacture method for Multilayer chopping block, is characterized in that, comprises the steps:
According to the manufacture method of bamboo clappers claimed in claim 1, manufacture bamboo clappers;
Using the bamboo clappers of making as levels panel, bamboo cane and China fir plate are spaced to composition intermediate layer panel, intermediate layer panel is at least one deck;
Outside lower floor panel green grass or young crops faces, yellow face brush coating, intermediate layer panel is placed on the yellow face of lower floor, and the orientation of intermediate layer panel is mutually vertical with the axial ridge orientation on lower floor panel, when the number of plies of intermediate layer panel is greater than one deck, the orientation of adjacent intermediate layer panel is mutually vertical, intermediate layer panel surface brush glue, puts deck panels, outside upper deck panels green grass or young crops faces, yellow face laminating intermediate layer glue face, compacting is compounded to form Multilayer chopping block.
9. the manufacture method of Multilayer chopping block according to claim 8, is characterized in that, the manufacture method of described Multilayer chopping block also comprises: after compacting is compounded to form Multilayer chopping block, and by the outer surface sanding of Multilayer chopping block, brush oil.
10. the manufacture method of Multilayer chopping block according to claim 8, is characterized in that, the manufacture method of described Multilayer chopping block also comprises: after compacting is compounded to form Multilayer chopping block, load onto stainless steel handle.
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| CN201210267943.1A CN103568093B (en) | 2012-07-31 | 2012-07-31 | The manufacture method of bamboo clappers, double-deck chopping block and Multilayer chopping block |
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| CN104972540A (en) * | 2014-04-14 | 2015-10-14 | 杭州新竹文化创意有限公司 | Bamboo material spreading method |
| CN105235030A (en) * | 2015-10-22 | 2016-01-13 | 吴善方 | Whole bamboo flattening method and processing equipment |
| CN106003301A (en) * | 2016-07-22 | 2016-10-12 | 上海云生竹业股份有限公司 | Expanded type bamboo piece seamless long bamboo section |
| CN109968488A (en) * | 2017-12-27 | 2019-07-05 | 浙江金圣竹木有限公司 | A kind of pure bamboo, the healthy chopping board manufacture craft without glue and special construction |
| CN111216209A (en) * | 2018-11-23 | 2020-06-02 | 镇江市阳光西尔新材料科技有限公司 | Novel artificial wood floor |
| CN112493894A (en) * | 2020-11-29 | 2021-03-16 | 湖南省新化县伟星竹木制品有限公司 | Deformation-resistant and cracking-resistant bamboo-wood composite chopping board and preparation method thereof |
| CN113386219A (en) * | 2021-06-29 | 2021-09-14 | 浙江泰丰竹木有限公司 | Method for manufacturing multilayer bamboo chopping board |
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| CN113386219A (en) * | 2021-06-29 | 2021-09-14 | 浙江泰丰竹木有限公司 | Method for manufacturing multilayer bamboo chopping board |
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| CN103568093B (en) | 2015-09-09 |
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Address after: 323800 Zhejiang Province, Lishui City Qingyuan Qingyuan Industrial Park (KIKUSUI industrial district) Applicant after: ZHEJIANG JIUCHUAN BAMBOO & WOOD CO., LTD. Address before: 323800 Zhejiang Qingyuan County Lishui City Industrial Park No. 1 screen Applicant before: Zhejiang Jiuchuan Bamboo & Wood Co., Ltd. |
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