CN103557797A - Heavy truck outer contour automatic measuring device - Google Patents
Heavy truck outer contour automatic measuring device Download PDFInfo
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- CN103557797A CN103557797A CN201310436469.5A CN201310436469A CN103557797A CN 103557797 A CN103557797 A CN 103557797A CN 201310436469 A CN201310436469 A CN 201310436469A CN 103557797 A CN103557797 A CN 103557797A
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Abstract
The invention relates to the field of heavy truck overlimit detection and particularly relates to a heavy truck outer contour automatic measuring device. The heavy truck outer contour automatic measuring device is formed by a stepping motor base, a ground induction coil, a gantry, a vehicle contour scanner, a data acquisition cabinet, a weighing computer, an LED screen, a power amplification board and a loudspeaker. The heavy truck outer contour automatic measuring device is characterized in that the vehicle profile scanner is installed on the stepping motor base which is installed on the gantry, and the height of the gantry satisfies that a distance of the installed vehicle contour scanner to a weighing lane road surface is 9.2 meters. The device has the advantages that the non-contact detection is employed, a passing vehicle is subjected to high-speed dynamic scanning, the length of the vehicle is calculated instantly, and the accurate measurement can be realized even in a harsh environment.
Description
Technical field
The present invention relates to the truck part that detection field ,Shi highway overload remediation detects that transfinites, be specifically related to a kind of truck outline self-operated measuring unit.
Background technology
Truck overrun and overload is set out on a journey, and is a more serious social concern.For a long time, have indivedual load-carrying vehicle operator, in oneself private interests, reequip without authorization vehicle, former car is increased, widens, lengthened, overrun and overload is set out on a journey, and seeks juice.This motor vehicle overrun and overload the set out on a journey bridge security of serious harm highway and the safety of popular driving.Bridge is the important component part of highway, the safety of the safe direct relation highway communication of bridge.In the recent period the whole nation occur continuously by the motor vehicle overrun and overload bridge span that the causes accident of collapsing of setting out on a journey, cause heavy losses not only to people's lives and properties, and had a strong impact on the safe and smooth of highway communication, to national economy operation and construction of key projects, bring obstacle and hidden danger.Therefore, must strengthen highway overload remediation, strengthening overload remediation detects.The overload remediation requirement issuing according to Traffic Dept., Shanxi Prov., surpasses the vehicle that 2.3 meters, length surpass 18 meters and is considered as overrun vehicle highly surpassing 4 meters, width.In current highway overload detects, weight mainly for vehicle detects automatically, and wide, high, the length of vehicle do not detect automatically because of technical reason, caused a blind area of transfiniting in detecting, so just to traffic accidents, buried hidden danger.Technical thought of the present invention is to use laser scanning principle, can moment rapid scanning obtain the multi-group data of outline, outline comprises length, width, highly.The error of measuring outline is controlled at millimeter magnitude.
Summary of the invention
Technical scheme of the present invention: truck outline self-operated measuring unit is by stepper motor support (1), ground induction coil (15), portal frame (16), vehicle ' s contour scanner (17), data acquisition cabinet (18), the computing machine (19) of weighing, LED shields (20), power amplification plate (21) and loudspeaker (22) form, it is characterized in that vehicle ' s contour scanner (17) is arranged on stepper motor support (1), stepper motor support (1) is fixedly mounted on portal frame (16), the height of portal frame (16) meets that to make mounted vehicle ' s contour scanner (17) be 9.2 meters apart from the height of weight vehicle road surface.
Described truck outline self-operated measuring unit, the power supply and the stepper motor support (1) that it is characterized in that vehicle ' s contour scanner (17) are electrically connected to data acquisition cabinet (18), and the network data line of vehicle ' s contour scanner (17) is electrically connected to the cable interface of computing machine (19) of weighing.
Described truck outline self-operated measuring unit, is characterized in that under original state, the sweep trace of vehicle ' s contour scanner (17) is vertical with the direction in weight vehicle road.
Described truck outline self-operated measuring unit, is characterized in that ground induction coil (15) is arranged under the road surface of detecting track, and ground induction coil (15) is vertical with the vertical line of vehicle ' s contour scanner (17).
Described truck outline self-operated measuring unit, it is characterized in that ground induction coil (15) is electrically connected to data acquisition cabinet (18), data acquisition cabinet (18) is electrically connected to the COM2 interface of the computing machine (19) of weighing, the COM1 interface of computing machine (19) of weighing is electrically connected to LED screen (20), the sound card of computing machine (19) of weighing is electrically connected to power amplification plate (21), and power amplification plate (21) is electrically connected to loudspeaker (21).
Principle of work explanation: truck sails the weight vehicle road of the heavy overload remediation check point of meter of highway entrance into, at low speed, not under dead ship condition, vehicle is pressed onto ground induction coil, due to electromagnetic induction principle, ground induction coil senses that vehicle arrives, and starts vehicle ' s contour scanner (17) and starts scanning.Ripe (the time * laser light velocity) of utilization equals the principle of distance, non-contact detecting, and added up-to-date multiecho detection technique (twice return is determined edge).The shortest time T * C equals height H.The true altitude of vehicle equals vehicle ' s contour scanner (17) and deducts measuring height H apart from the height of weight vehicle road surface, is 9.2-H rice.By both sides of the edge T1 reflection interval and T2, two maximum duration T1 and T2, calculate S1 and s2.Application Pythagorean theorem, the developed width of vehicle equals (S1
2-H
2)
1/2+ (S2
2-H
2)
1/2.Linear measure longimetry principle is consistent with width measure principle, is not repeated.The vehicle of process is carried out to high speed dynamic scan, and moment (0.6 second) calculates width and the height of load-carrying vehicle; Then, stepper motor support (1) drives vehicle ' s contour scanner (17) 90-degree rotation (0.2 second), proceeds high speed dynamic scan, and moment (0.6 second) calculates the length of load-carrying vehicle.Truck outline self-operated measuring unit has the function whether wide height of fast detecting vehicle transfinites, even also can Measurement accuracy under rugged surroundings.
Accompanying drawing explanation
Fig. 1 is the assembly scheme of installation of truck outline self-operated measuring unit.Wherein: 1, stepper motor support, 15, ground induction coil, 16, portal frame, 17, Vehicle length scanner, 18, data acquisition cabinet, 19, the computing machine of weighing, 20, LED screen, 21, power amplification plate, 22, loudspeaker.
Embodiment,
During concrete enforcement, truck outline self-operated measuring unit is weighed with truck and vehicle information acquisition system is one.Vehicle ' s contour scanner (17) adopts German Sick LMS111 outdoor laser scanning radar.The defect of this scanning laser radar is can only one direction.It mainly contains following features:
1. volume is little, lightweight, and convenient installation is integrated.
2. adopt many echo techniques, better filter external interference, measure more reliable.
3. there is self-checking function, guarantee the normal operation of equipment.
4. adopt 1 level laser, harmless to human-body safety.
5.270 ° of scanning angles, more scanning area.
6.IP67 degree of protection, assurance can be for outdoor atrocious weather.
7. inner integrated heater, can be-30 ℃ of uses.Angular resolution reaches 0.25 degree/0.5 degree (adjustable), makes data more accurate.
8. sweep frequency reaches 25HZ, guarantees the vehicle in travelling to scan completely.
LED screen (20) selects 5 row to show LED screen, shows respectively car plate, car weight, overall width, overall height and the number of axle.
It is example that specific embodiment be take the capital entrance ZZQCKGCL2011-1 of large high speed high speed Datong District truck outline self-operated measuring unit, illustrates: the direction of arrow is the detection track Way in of truck outline self-operated measuring unit.From left to right, install backward successively.That ground induction coil (15) is arranged under the road surface of detecting track foremost.Next is that two pillars of portal frame (16) are arranged on the both sides of detecting track, and the direction of portal frame (16) is perpendicular to the direction that detects track.Stepper motor support (1) is installed downwards in the middle of the top of portal frame (16), and stepper motor support (1) is mounting vehicle profile scan device (17) below, the vertical ground induction coil of vertical line (15) of vehicle ' s contour scanner (17).The height of portal frame (16), meeting vehicle ' s contour scanner (17) is 9 meters apart from the height of inspection vehicle road surface.To detect the data acquisition cabinet (18) of left side, track safety island and the computing machine of weighing (19) and the power amplification plate in duty room again.Detecting left side, track safety island is LED screen (20) and loudspeaker (22) more at a distance.
The principle of the wide high measurement of load-carrying vehicle
1, vehicle ' s contour scanner (17) is 9.2 meters apart from the height of inspection vehicle road surface, and enough height guarantee to scan the overall picture of car; Starting stage vehicle ' s contour scanner (17) scanning cross-section becomes 90 degree angles (vertically) with track direction, after 0.7 second, stepper motor support (1) drives vehicle ' s contour scanner (17) scanning cross-section to become 0 degree angle (parallel) with track direction, the plumbness of again replying subsequently.
2, in the time of under vehicle head process vehicle ' s contour scanner (17), ground induction coil (15) is located, and system and device starts, and starts to measure, and with the speed of 25 times/second, scans, and 540 data are returned in each scanning.In the time of under the tailstock leaves vehicle ' s contour scanner (17), finish to measure.
3, consider the impact of the speed of a motor vehicle on scanning, and remove interference according to scanning drop, and the adjustment of some empirical values, finally calculate the length of vehicle.
4, the software application Delphi of this truck outline self-operated measuring unit device exploitation, its operational efficiency obtains industry and generally acknowledges.And native system is through actual test and the optimization of up to a million cars, its error rate < 1% accuracy rate > 99%.
The detection software that transfinites is installed in the computing machine of weighing (19), the data upload of vehicle ' s contour scanner (17) is to the detection software that transfinites, whether detect software synchronization by the length of detected vehicle, by LED large screen display and voice system, reporting this vehicle transfinites.Transfinite detect software integrate mainly refer to transfinite detect software how with meter reset for and the wide Gao Yi of vehicle be used in conjunction with, accomplish seamless link.Concrete steps are as follows: the detection software that transfinites is reseted preparation every 100ms to meter and gone out inquiry unit status command, obtains coil state, has judged whether vehicle process.When having vehicle through out-of-date, start wide Gao Yi, laser starts scanning car.When vehicle has passed through coil completely, coil signal disappears, and stops wide Gao Yi, and obtains the wide high data of vehicle.At the detection software that transfinites, obtain after complete meter tuple certificate and wide high data, start follow-up work, as data library storage, large-size screen monitors demonstration, voice broadcast etc.
The usefulness of truck outline self-operated measuring unit of the present invention is to adopt German import scanning laser radar measuring equipment, use ripe distance to equal time * laser light velocity principle, non-contact detecting, the vehicle of process is carried out to high speed dynamic scan, moment calculates width height and the length of vehicle, there is the wide high long function whether transfiniting of fast detecting vehicle, even also can Measurement accuracy under rugged surroundings.
Claims (5)
1. truck outline self-operated measuring unit is by stepper motor support (1), ground induction coil (15), portal frame (16), vehicle ' s contour scanner (17), data acquisition cabinet (18), the computing machine (19) of weighing, LED shields (20), power amplification plate (21) and loudspeaker (22) form, it is characterized in that vehicle ' s contour scanner (17) is arranged on stepper motor support (1), stepper motor support (1) is fixedly mounted on portal frame (16), the height of portal frame (16) meets that to make mounted vehicle ' s contour scanner (17) be 9.2 meters apart from the height of weight vehicle road surface.
2. according to truck outline self-operated measuring unit claimed in claim 1, the power supply and the stepper motor support (1) that it is characterized in that vehicle ' s contour scanner (17) are electrically connected to data acquisition cabinet (18), and the network data line of vehicle ' s contour scanner (17) is electrically connected to the cable interface of computing machine (19) of weighing.
3. according to truck outline self-operated measuring unit claimed in claim 1, it is characterized in that under original state, the sweep trace of vehicle ' s contour scanner (17) is vertical with the direction in weight vehicle road.
4. according to truck outline self-operated measuring unit claimed in claim 1, it is characterized in that ground induction coil (15) is arranged under the road surface of detecting track, ground induction coil (15) is vertical with the vertical line of vehicle ' s contour scanner (17).
5. according to truck outline self-operated measuring unit claimed in claim 1, it is characterized in that ground induction coil (15) is electrically connected to data acquisition cabinet (18), data acquisition cabinet (18) is electrically connected to the COM2 interface of the computing machine (19) of weighing, the COM1 interface of computing machine (19) of weighing is electrically connected to LED screen (20), the sound card of computing machine (19) of weighing is electrically connected to power amplification plate (21), and power amplification plate (21) is electrically connected to loudspeaker (21).
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105806223A (en) * | 2016-05-31 | 2016-07-27 | 上海乾多自动化科技有限公司 | Automatic detection system for overall dimensions of vehicle bodies |
CN106767419A (en) * | 2017-01-19 | 2017-05-31 | 佛山职业技术学院 | A kind of significantly furring tile method for quick based on optical detection |
CN108120395A (en) * | 2017-12-20 | 2018-06-05 | 苏州临点三维科技有限公司 | Detect vehicle's contour and Weight apparatus |
CN111899526A (en) * | 2020-08-12 | 2020-11-06 | 上海电科市政工程有限公司 | Non-contact passive axle judgment system for electronic override |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105806223A (en) * | 2016-05-31 | 2016-07-27 | 上海乾多自动化科技有限公司 | Automatic detection system for overall dimensions of vehicle bodies |
CN106767419A (en) * | 2017-01-19 | 2017-05-31 | 佛山职业技术学院 | A kind of significantly furring tile method for quick based on optical detection |
CN108120395A (en) * | 2017-12-20 | 2018-06-05 | 苏州临点三维科技有限公司 | Detect vehicle's contour and Weight apparatus |
CN111899526A (en) * | 2020-08-12 | 2020-11-06 | 上海电科市政工程有限公司 | Non-contact passive axle judgment system for electronic override |
CN111899526B (en) * | 2020-08-12 | 2021-10-08 | 上海电科市政工程有限公司 | Non-contact passive axle judgment system for electronic override |
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Address after: 044000 Shanxi province Yuncheng City Tongda Airport South Road No. 8 Applicant after: SHANXI GUOQIANG HI-TECH CO., LTD. Address before: 044000 Shanxi province Yuncheng City Tongda Airport South Road No. 8 Applicant before: Shanxi Guoqiang Technology Development Co., Ltd. |
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Application publication date: 20140205 |