CN103556399A - Preparation method of special-shaped-surface acupuncture cotton - Google Patents
Preparation method of special-shaped-surface acupuncture cotton Download PDFInfo
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- CN103556399A CN103556399A CN201310551582.8A CN201310551582A CN103556399A CN 103556399 A CN103556399 A CN 103556399A CN 201310551582 A CN201310551582 A CN 201310551582A CN 103556399 A CN103556399 A CN 103556399A
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Abstract
The invention relates to a preparation method of special-shaped-surface acupuncture cotton, which comprises the following steps of carrying out cotton mixing, opening, carding, net arrangement, pre-puncturing, downward puncturing, upward puncturing and baking-oven baking and drying, wherein the heating mode of a baking oven is double-layer electrical heating, the temperature is controlled at 180 to 190 DEG C, and the time is 15 to 20 seconds; shaping through a shaping roller which is provided with a regular special-shaped concave-convex structure on a surface after baking, and then instantaneously cooing the surface of a cotton layer through strong cold air to achieve the effect of shaping. In the preparation method of the special-shaped-surface acupuncture cotton, special-shaped-surface structures with different shapes, unevenness and vivid layering are formed on the surface of the acupuncture cotton by adding a shaping working procedure after heat pressing, so that the air permeability, the pressure resistance and the anti-sliding property of the special-shaped-surface acupuncture cotton are greatly enhanced, and the special-shaped-surface acupuncture cotton has the advantages of soft and fluffy cotton body, good warmth-retaining property, air permeability, good skin-friendly property, difficulty in sliding and clustering and the like when being filled in bedding and clothing as well as furniture; moreover, the double-layer electrical-heating baking oven is adopted on a production process, so that the cotton body is more uniformly heated, and therefore the utilization ratio of heat energy is high.
Description
Technical field
The processing technology that the present invention relates to acupuncture cotton is improved field, is specially a kind of preparation method of compromise face acupuncture cotton.
Background technology
The purposes of acupuncture cotton is quite extensive, both can be used for the packing material of clothes, dress ornament, cushion, household articles, also can be used for the decoration of indoor wall.In actual production, acupuncture cotton is made by operations such as mixed cotton, shredding, combing, row's net, pre-thorn, lower thorn, upper thorn, hot pressing, coiling, one-tenth bags.Yet the acupuncture cotton surface making through above-mentioned operation comparatively smooth smooth, matter is hard, cotton layer is inner soft, when serving as furniture or bedding and clothing packing material, have most acupuncture cottons surface and surface cover and inhale to paste and cause ventilative not freely, when air humidity is larger, easily produces and go mouldy.And because top layer is smooth, long-time use can produce slippage with surface cover, and easily agglomerate, affects commodity performance.
Summary of the invention
Technical problem to be solved by this invention is to provide that a kind of specific area is large, gas permeability, crushing resistance, anti-slipping property all better and the preparation method of the compromise face acupuncture cotton of environmental protection and energy saving.
Concrete steps comprise:
By cotton fiber through mixed cotton, shredding, combing, row's net, pre-thorn, lower thorn, upper thorn, baking oven drying, the mode of heating of baking oven is double-layer electric heating, temperature is controlled as 180-190 ℃, time 15-20 second, the setting roll that has a rule abnormity concaveconvex structure by a surface again after baking is shaped, finally by the cotton layer of strong cold air instantaneous cooling surface, reach fixed effect.
After sizing, the cotton fiber that uniform spreading is attached to acupuncture cotton top layer can form the shaped face structure different, uneven, stereovision is distinct, and the special-shaped cotton layer thickness of acupuncture cotton accounts for the 15%-20% of acupuncture cotton gross thickness.Acupuncture cotton gas permeability, crushing resistance, the anti-slipping property with compromise face promote greatly, while filling bedding and clothing and furniture, have cotton body soft fluffy, warmth retention property good, ventilative, skin-friendly good, the advantage such as easy glide conglomeration not.
Technique effect of the present invention: the preparation method of compromise face acupuncture cotton of the present invention is by improving the production technology of traditional acupuncture cotton, after hot pressing, increase shaping process one, make acupuncture cotton surface form different, stereovision is distinct, rough shaped face structure, as: hemispherical, zigzag, corrugated, the structure such as corrugated, the acupuncture cotton gas permeability of compromise face, crushing resistance, anti-slipping property promote greatly, while filling bedding and clothing and furniture, have cotton body soft fluffy, warmth retention property good, ventilative, skin-friendly good, the advantage such as easy glide conglomeration not;
In addition, production technology aspect, through the baking oven equipment employing double-layer electric heating baking oven of transformation, than with oil, coal heating environmental protection and economy, is heated without the cotton body of collodion more even, does not exist and heats dead angle, and heat utilization rate is high.Compare after tested, the expense cost ratio of this baking oven in the past oil, coal mode of heating is saved more than 50%, and production environment is significantly improved simultaneously, solve useless conduction oil, the impact of boiler on environment, be beneficial to and realize cleaner production, economize on resources, really realize environmental protection, economic low-power consumption industrial production.
The specific embodiment
Embodiment 1
The preparation method of the compromise face acupuncture cotton of the present embodiment, concrete steps comprise:
By cotton fiber through mixed cotton, shredding, combing, row's net, pre-thorn, lower thorn, upper thorn, baking oven drying, the mode of heating of baking oven is double-layer electric heating, temperature is 180 ℃, 20 seconds time, after baking, the setting roll by a surface with rule abnormity concaveconvex structure is shaped, then through the cotton layer of strong cold air instantaneous cooling surface, reaches fixed effect.
After sizing, the cotton fiber that uniform spreading is attached to acupuncture cotton top layer can form the shaped face structure different, uneven, stereovision is distinct, and the special-shaped cotton layer thickness of acupuncture cotton accounts for 15% of acupuncture cotton gross thickness.Acupuncture cotton gas permeability, crushing resistance, the anti-slipping property with compromise face promote greatly, while filling bedding and clothing and furniture, have cotton body soft fluffy, warmth retention property good, ventilative, skin-friendly good, the advantage such as easy glide conglomeration not.
Embodiment 2
The preparation method of the compromise face acupuncture cotton of the present embodiment, concrete steps comprise:
By cotton fiber through mixed cotton, shredding, combing, row's net, pre-thorn, lower thorn, upper thorn, baking oven drying, the mode of heating of baking oven is double-layer electric heating, temperature is 190 ℃, 15 seconds time, after baking, the setting roll by a surface with rule abnormity concaveconvex structure is shaped, then through the cotton layer of strong cold air instantaneous cooling surface, reaches fixed effect.
After sizing, the cotton fiber that uniform spreading is attached to acupuncture cotton top layer can form the shaped face structure different, uneven, stereovision is distinct, and the special-shaped cotton layer thickness of acupuncture cotton accounts for 20% of acupuncture cotton gross thickness.Acupuncture cotton gas permeability, crushing resistance, the anti-slipping property with compromise face promote greatly, while filling bedding and clothing and furniture, have cotton body soft fluffy, warmth retention property good, ventilative, skin-friendly good, the advantage such as easy glide conglomeration not.
Claims (1)
1. a preparation method for compromise face acupuncture cotton, is characterized in that: its step comprises:
Cotton fiber is toasted through mixed cotton, shredding, combing, row's net, pre-thorn, lower thorn, upper thorn, baking oven, the mode of heating of baking oven is double-layer electric heating, temperature is controlled as 180-190 ℃, time 15-20 second, toast dry after, the setting roll by a surface with rule abnormity concaveconvex structure is shaped, then through the cotton layer of strong cold air instantaneous cooling surface, reaches fixed effect;
The special-shaped cotton layer thickness of described acupuncture cotton accounts for the 15%-20% of acupuncture cotton gross thickness.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310551582.8A CN103556399A (en) | 2013-11-08 | 2013-11-08 | Preparation method of special-shaped-surface acupuncture cotton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310551582.8A CN103556399A (en) | 2013-11-08 | 2013-11-08 | Preparation method of special-shaped-surface acupuncture cotton |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103556399A true CN103556399A (en) | 2014-02-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310551582.8A Pending CN103556399A (en) | 2013-11-08 | 2013-11-08 | Preparation method of special-shaped-surface acupuncture cotton |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104178924A (en) * | 2014-09-22 | 2014-12-03 | 丹阳市宇晟纺织新材料有限公司 | Manufacturing method for heat-storage acupuncture cotton |
| CN104178927A (en) * | 2014-09-20 | 2014-12-03 | 丹阳市超超服饰有限公司 | Smooth-surface non-glue cotton producing method |
Citations (6)
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| US3545442A (en) * | 1964-09-23 | 1970-12-08 | Huyck Corp | Bandaging and dressing material |
| CN2597504Y (en) * | 2002-11-14 | 2004-01-07 | 余姚市大和化纤制品有限公司 | Non-collodion cotton with special shaped surface |
| CN1600928A (en) * | 2004-10-26 | 2005-03-30 | 黄恒燊 | Non-woven fabrics of chitin, preparation method and usage |
| CN1762688A (en) * | 2005-11-16 | 2006-04-26 | 东华大学 | Novel construction wall warming layer production method |
| CN103266417A (en) * | 2013-05-19 | 2013-08-28 | 浙江理工大学 | Production method of natural brown cotton antibacterial nonwoven fabric |
| CN103290616A (en) * | 2013-06-21 | 2013-09-11 | 常熟德莱非织造布有限公司 | Processing technology of needle-punched non-woven fabric |
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2013
- 2013-11-08 CN CN201310551582.8A patent/CN103556399A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3545442A (en) * | 1964-09-23 | 1970-12-08 | Huyck Corp | Bandaging and dressing material |
| CN2597504Y (en) * | 2002-11-14 | 2004-01-07 | 余姚市大和化纤制品有限公司 | Non-collodion cotton with special shaped surface |
| CN1600928A (en) * | 2004-10-26 | 2005-03-30 | 黄恒燊 | Non-woven fabrics of chitin, preparation method and usage |
| CN1762688A (en) * | 2005-11-16 | 2006-04-26 | 东华大学 | Novel construction wall warming layer production method |
| CN103266417A (en) * | 2013-05-19 | 2013-08-28 | 浙江理工大学 | Production method of natural brown cotton antibacterial nonwoven fabric |
| CN103290616A (en) * | 2013-06-21 | 2013-09-11 | 常熟德莱非织造布有限公司 | Processing technology of needle-punched non-woven fabric |
Non-Patent Citations (1)
| Title |
|---|
| 曾林泉: "纺织品热定型整理原理及实践", 《染整技术》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104178927A (en) * | 2014-09-20 | 2014-12-03 | 丹阳市超超服饰有限公司 | Smooth-surface non-glue cotton producing method |
| CN104178924A (en) * | 2014-09-22 | 2014-12-03 | 丹阳市宇晟纺织新材料有限公司 | Manufacturing method for heat-storage acupuncture cotton |
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20140205 |