Summary of the invention
The object of the invention is to provide in order to solve above-mentioned the deficiencies in the prior art a kind of coiled material powder coating that can realize fast setting and strong adhesion, good bending property.
To achieve these goals, the fast setting coiled material powder coating that the present invention is designed, comprise hydroxy resin, solidifying agent, flow agent, deblocking agent, defoamer, pigment and filler, said components is that hydroxy resin is 50 parts ~ 60 parts according to weight proportion part, solidifying agent is 11 parts ~ 14 parts, and flow agent is 1 part, and deblocking agent is 1 part, defoamer is 0.4 part, and pigment and filler are 23.6 parts ~ 36.6 parts.
The hydroxyl value of described hydroxy resin is 45 mg KOH/g ~ 55mg KOH/g, and viscosity is 100 pool ~ 300 pools (165 ℃ of mensuration), and softening temperature is 110 ℃ ~ 115 ℃; Described solidifying agent is isocyanic ester, water white transparency particulate state, and softening temperature is 90 ℃ ~ 110 ℃, and second-order transition temperature is 40 ℃ ~ 65 ℃, and equivalent is 275 g/mol ~ 285g/mol; Described flow agent is esters of acrylic acid, oyster white or light yellow solid particle, and softening temperature is 80 ℃ ~ 105 ℃, solid content >=99%, oxirane value is 0.05 ~ 0.12; Described deblocking agent is organotin and ammonia, and ratio is 6:4, is colourless transparent liquid, and wherein organotin can improve surperficial slickness, and ammonia can be accelerated deblocking speed; Described defoamer is conventional silicone emulsion, belongs to non-polar compound, the silicone antifoam agent that the methyl polysiloxane of take is main body; Described pigment and filler are conventional pigment and filler, and pigment comprises titanium dioxide, ferric oxide or three primary colours mixture; Filler comprises barium sulfate and ground barium sulfate.
Fast setting coiled material powder coating of the present invention, its production method is after first weighing according to weight proportion part according to above-mentioned component, in mixing machine, be uniformly mixed 1 minute ~ 5 minutes, then the material mixing is added in screw extrusion press and is melt extruded, machine cavity temperature is at 88 ~ 92 ℃, extruder temperature is 98 ℃ ~ 102 ℃, then the truncation of extruded material cooling press is slit into sheet, deliver in pulverizer and pulverize again, through cyclonic separation, vibration screening makes granularity at the 200 required powder coating products in order left and right, order ~ 300.At this, the granularity unit " order " of described granularity in 200 order ~ 300 orders left and right is the granularity unit that one's own profession professional and technical personnel knows, and the also special sieve with this “Mu”Wei granularity unit on sale on market, so no further details to be given herein.Adopt electrostatic spraying or electrostatic fluidized bed construction technology to be coated on coiled material with on galvanized sheet this powder coating, recording its curing speed is 230 ℃/3min.
The fast setting coiled material powder coating that the present invention obtains, adopt the hydroxyl resin of isocyanic ester, organotin and ammonia and low softening point interact lower and obtain, wherein the deblocking agent of organotin and ammonia can reduce the deblocking temperature of closure isocyanic ester, improve curing speed, due to before not reaching deblocking temperature without the growth of molecular weight, therefore can reach excellent levelling effect.Simultaneously isocyanic ester is very active, solution be honored as a queen can with hydroxy resin rapid reaction, generate filming of amino-formate bond.Esters of acrylic acid flow agent can reduce the surface tension of coating, makes membranous homogenizing and levelling.Net effect is to have improved curing speed, and drop to 3min from original 30min set time, thereby reduces baking time, saves the energy, shortens the production cycle, reduces production costs, and enhances productivity.
Embodiment
Below in conjunction with embodiment, the present invention is further described.
Embodiment 1:
Fast setting coiled material powder coating provided by the invention, comprise hydroxy resin, solidifying agent, flow agent, deblocking agent, defoamer, pigment and filler, said components is that hydroxy resin is 50 parts according to weight proportion part, solidifying agent is 11 parts, flow agent is 1 part, and deblocking agent is 1 part, and defoamer is 0.4 part, pigment is 1.6 minutes, and filler is 35 parts.The hydroxyl value of described hydroxy resin is 45 mg KOH/g ~ 55mg KOH/g, and softening temperature is 110 ℃ ~ 115 ℃; Solidifying agent is isocyanic ester, and softening temperature is 90 ℃ ~ 110 ℃, and second-order transition temperature is 40 ℃ ~ 65 ℃; Flow agent is esters of acrylic acid, and softening temperature is 80 ℃ ~ 105 ℃, solid content >=99%, and oxirane value is 0.05 ~ 0.12; Deblocking agent is organotin and ammonia, and ratio is 6:4, is colourless transparent liquid; Defoamer is conventional silicone emulsion, the silicone antifoam agent that the methyl polysiloxane of take is main body; Pigment is titanium dioxide; Filler is barium sulfate and ground barium sulfate, and ratio is 1:1.
Fast setting coiled material powder coating of the present invention, its production method is after first weighing according to weight proportion part according to above-mentioned component, in mixing machine, be uniformly mixed 1 minute ~ 5 minutes, then the material mixing is added in screw extrusion press and is melt extruded, machine cavity temperature is at 88 ℃ ~ 92 ℃, extruder temperature is 98 ℃ ~ 102 ℃, then the truncation of extruded material cooling press is slit into sheet, deliver in pulverizer and pulverize again, through cyclonic separation, vibration screening makes granularity at the 200 required powder coating products in order left and right, order ~ 300.
The fast setting coiled material that the present embodiment is obtained adopts electrostatic spraying or electrostatic fluidized bed construction technology to be coated on coiled material with on galvanized sheet with powder coating, record its curing speed and become 230 ℃/3min from 180 ℃ original ~ 200 ℃/30-20min, through national coating quality Supervision Test Center detection, obtain the curved performance of its T in addition good, in resistance to neutral salt spray test, paint film 480h is interior without variable color, without foaming, without other film defect phenomenons; Adopt the shock-resistant assay method of GB/T 1732-1993 paint film, by 1000g weight from 50cm freely fall within scribble this powder coating coiled material with on galvanized sheet, after 4 magnifying glasses observations, paint film flawless wrinkle and the phenomenon such as peel off.
Embodiment 2:
Fast setting coiled material powder coating provided by the invention, its each component is that hydroxy resin is 60 parts according to weight proportion part, and solidifying agent is 14 parts, and flow agent is 1 part, and deblocking agent is 1 part, and defoamer is 0.4 part, and pigment is 0.6 minute, and filler is 23 parts.The hydroxyl value of described hydroxy resin is 45 mg KOH/g ~ 55mg KOH/g, and softening temperature is 110 ℃ ~ 115 ℃; Solidifying agent is isocyanic ester, and softening temperature is 90 ℃ ~ 110 ℃, and second-order transition temperature is 40 ℃ ~ 65 ℃; Flow agent is esters of acrylic acid, and softening temperature is 80 ℃ ~ 105 ℃, solid content >=99%, and oxirane value is 0.05 ~ 0.12; Deblocking agent is organotin and ammonia, and ratio is 6:4, is colourless transparent liquid; Defoamer is conventional silicone emulsion, the silicone antifoam agent that the methyl polysiloxane of take is main body; Pigment is ferric oxide; Filler is barium sulfate and ground barium sulfate, and ratio is 1:1.Production method is as embodiment 1.
The fast setting coiled material that the present embodiment is obtained adopts electrostatic spraying or electrostatic fluidized bed construction technology to be coated on coiled material with on galvanized sheet with powder coating, record its curing speed and become 230 ℃/3min from 180 ℃ original ~ 200 ℃/30-20min, through national coating quality Supervision Test Center detection, obtain the curved performance of its T in addition good, in resistance to neutral salt spray test, paint film 480h is interior without variable color, without foaming, without other film defect phenomenons; Adopt the shock-resistant assay method of GB/T 1732-1993 paint film, by 1000g weight from 50cm freely fall within scribble this powder coating coiled material with on galvanized sheet, after 4 magnifying glasses observations, paint film flawless wrinkle and the phenomenon such as peel off.
Embodiment 3:
Fast setting coiled material powder coating provided by the invention, its each component is that hydroxy resin is 55 parts according to weight proportion part, and solidifying agent is 12 parts, and flow agent is 1 part, and deblocking agent is 1 part, and defoamer is 0.4 part, and pigment is 0.6 minute, and filler is 30 parts.The hydroxyl value of described hydroxy resin is 45 mg KOH/g ~ 55mg KOH/g, and softening temperature is 110 ℃ ~ 115 ℃; Solidifying agent is isocyanic ester, and softening temperature is 90 ℃ ~ 110 ℃, and second-order transition temperature is 40 ℃ ~ 65 ℃; Flow agent is esters of acrylic acid, and softening temperature is 80 ℃ ~ 105 ℃, solid content >=99%, and oxirane value is 0.05 ~ 0.12; Deblocking agent is organotin and ammonia, and ratio is 6:4, is colourless transparent liquid; Defoamer is conventional silicone emulsion, the silicone antifoam agent that the methyl polysiloxane of take is main body; Pigment can, according to user's needs, adopt red, yellow, blue three primary colours to be mixed into required color; Filler comprises barium sulfate and ground barium sulfate, and ratio is 6:4.Production method is as embodiment 1.
The fast setting coiled material that the present embodiment is obtained adopts electrostatic spraying or electrostatic fluidized bed construction technology to be coated on coiled material with on galvanized sheet with powder coating, record its curing speed and become 230 ℃/3min from 180 ℃ original ~ 200 ℃/30-20min, through national coating quality Supervision Test Center detection, obtain the curved performance of its T in addition good, in resistance to neutral salt spray test, paint film 480h is interior without variable color, without foaming, without other film defect phenomenons; Adopt the shock-resistant assay method of GB/T 1732-1993 paint film, by 1000g weight from 50cm freely fall within scribble this powder coating coiled material with on galvanized sheet, after 4 magnifying glasses observations, paint film flawless wrinkle and the phenomenon such as peel off.