CN103555107A - Waterproof protective material and pressure steam sterilization chemical indicator made of same - Google Patents
Waterproof protective material and pressure steam sterilization chemical indicator made of same Download PDFInfo
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- CN103555107A CN103555107A CN201310525537.5A CN201310525537A CN103555107A CN 103555107 A CN103555107 A CN 103555107A CN 201310525537 A CN201310525537 A CN 201310525537A CN 103555107 A CN103555107 A CN 103555107A
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- pressure steam
- waterproofing protection
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- steam sterilizing
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Abstract
The invention belongs to the technical field of medical equipment, relates to a waterproof protective material, and also relates to a pressure steam sterilization chemical indicator made of the waterproof protective material. The waterproof protective material comprises the following components in parts by weight: 10-40 parts of acrylic acid resin, 40-60 parts of organic solvent, 1-10 parts of rheological additive, 0-20 parts of cyclohexanone, and 0-20 parts of n-butyl acetate. The waterproof protective material is printed on the surface of a pressure steam sterilization chemical indication color-changing agent by a silk screen to form a waterproof protective film, the pressure steam sterilization chemical indicator with the waterproof function is manufactured, and the indicator has the waterproof function and does not influence normal color change of the pressure steam sterilization indicator.
Description
technical field
The invention belongs to medical facilities technical field, be specifically related to a kind of waterproofing protection material, relate to the pressure steam sterilizing chemical tracer card that a kind of this waterproofing protection material is made simultaneously.
background technology
Method of pressure steam sterilization is one of sterilising method that medical and health organization and medical instruments manufacturing enterprise are generally used both at home and abroad at present.Method of pressure steam sterilization has that sterilizing ability is strong, the cycle is short, cost is low, simple to operate, use the features such as safe, pollution-free, be one of most widely used general, effective means in thermodynamics sterilizing.
Pressuresteam sterilization indicating card is the conventional indicating card of detecting pressure steam sterilizing effect.In same autoclave sterilizer, under the conditions such as identical pressure, temperature, time, because Packaging Method is different with packing content thing, often occur that the variable color of pressuresteam sterilization indicating card is inhomogeneous or be shallower than the phenomenon of reference colour, thus the judge of impact to sterilising effect.Causing pressuresteam sterilization indicating card variable color major cause inhomogeneous or that be shallower than reference colour is the water of condensation producing in steam sterilizing process, often the form with water droplet is gathered in metal or glass apparatus surface, and then soak sterilizing indication card colour-changing agent, cause sterilizing indication card variable color inhomogeneous or be shallower than reference colour.
The pressuresteam sterilization indicating card of domestic production at present does not have water-proof function.U.S. a company adopts solid state chemistry thing is encapsulated in to the method in metal sheeting, and when temperature rises, the liquid after solid state chemistry thing melts, along the printing and dyeing of refill passage, plays the object of waterproof, but has the shortcomings such as complex manufacturing technology, cost are higher.
summary of the invention
The object of the present invention is to provide a kind of waterproofing protection material, a kind of pressure steam sterilizing chemical tracer card with water-proof function is provided simultaneously.
The present invention is by the following technical solutions:
A material, in weight part, its composition is: acrylic resin 10-40 part, organic solvent 40-60 part, auxiliary rheological agents 1-10 part, pimelinketone 0-20 part and N-BUTYL ACETATE 0-20 part.
Described acrylic resin is B66 or BM66-D.
Described organic solvent is benzene class.
Described organic solvent is dimethylbenzene.
Described auxiliary rheological agents is gas-phase silica, dispersion agent HX-4800 or auxiliary rheological agents HX-8900.
When prepared by waterproofing protection material, get in proportion each raw material; first organic solvent, pimelinketone, N-BUTYL ACETATE are mixed; be stirred into solvent; then acrylic resin is added in solvent; being stirred to acrylic resin dissolves; under agitation add again auxiliary rheological agents to decomposing evenly, become the colloidal liquid of homogeneous transparent, be waterproofing protection material.
A pressure steam sterilizing chemical tracer card that adopts waterproofing protection material to make, pressure steam sterilizing chemical tracer card colour-changing agent surface uniform is coated with one deck waterproofing protection material.
The thickness of waterproofing protection material is 0.2-0.4mm.
During preparation, waterproofing protection material web is printed on to the waterproofing protection film of usual pressure steam sterilizing indicating card colour-changing agent surface, dry rear waterproofing protection material formation one deck uniform thickness (0.2-0.4mm), makes the pressure steam sterilizing chemical tracer card with water-proof function.
In the waterproofing protection film of pressure steam sterilizing chemical tracer card of the present invention, acrylic resin has the thermal softening of being subject to, and cooled and solidified and water-fast feature, mainly play waterproof action; Organic solvent is for high-efficiency dissolution acrylic resin; According to the difference of seasonal temperature, suitably add pimelinketone or N-BUTYL ACETATE, general in the situation that envrionment temperature is high (about more than 30 ℃) suitably add pimelinketone and delay to extend dried coating film, in the situation that envrionment temperature is low, (about below 20 ℃) suitably adds vinyl acetic monomer and accelerates dried coating film; Auxiliary rheological agents has the effects such as thickening, anti-precipitation, can make coating even simultaneously, prevents resin settled layering, and the bonding strength between raising coating and base material and hardness, transparency and the resistance to deterioration of coating, also make film be easy to open, and can not bond.
The present invention is printed in pressure steam sterilizing chemical discoloration indication agent surface by waterproofing protection material web and forms one deck waterproofing protection film; keeping the thickness of waterproofing protection film is 0.2-0.4mm; make like this pressure steam sterilizing chemical tracer card with water-proof function, this indicating card had not only had water-proof function and but also had not affected the normal variable color of pressuresteam sterilization indicating card.When producing pressuresteam sterilization indicating card; transparent watertight protective membrane of the present invention is spread upon to the surface of sterilizing indication card colour-changing agent; this transparent watertight protective membrane has the thermal softening of being subject to, cooled and solidified and water-fast feature, thereby solved water of condensation, soaks pressuresteam sterilization indicating card colour-changing agent and causes variable color inhomogeneous or be shallower than the problem of reference colour.Meanwhile, waterproofing protection film has effectively completely cut off contacting between indicating card colour-changing agent and air, and anti-oxidation, has played the effect that extends waterproofing protection film quality guaranteed period.
Along with the development of national medical and health care system, the demand of pressuresteam sterilization indicating card also will progressively rise.Develop waterproof type sterilizing indication card of the present invention and can reduce medical treatment cost, will have broad application prospects and certain social value.
embodiment
Embodiment 1
Waterproofing protection material, its composition is: acrylic resin B66 10g, dimethylbenzene 40g, gas-phase silica 1g.
During preparation, get in proportion each raw material, acrylic resin B66 is added in dimethylbenzene, be stirred to acrylic resin B66 and dissolve, under agitation add again gas-phase silica to decomposing evenly, become the colloidal liquid of homogeneous transparent, be waterproofing protection material.
At 22 ℃ of envrionment temperatures, waterproofing protection material web is printed on to usual pressure steam sterilizing indicating card colour-changing agent surface, after drying, the thickness of waterproofing protection material is 0.2mm, makes the pressure steam sterilizing chemical tracer card with water-proof function.
Embodiment 2
Waterproofing protection material, its composition is: acrylic resin B66 25g, dimethylbenzene 50g, dispersion agent HX-4800 5g.
During preparation, get in proportion each raw material, acrylic resin B66 is added in dimethylbenzene, be stirred to acrylic resin B66 and dissolve, under agitation add again dispersion agent HX-4800 to decomposing evenly, become the colloidal liquid of homogeneous transparent, be waterproofing protection material.
At 28 ℃ of envrionment temperatures, waterproofing protection material web is printed on to usual pressure steam sterilizing indicating card colour-changing agent surface, the thickness that naturally dries rear waterproofing protection material is 0.4mm, makes the pressure steam sterilizing chemical tracer card with water-proof function.
Embodiment 3
Waterproofing protection material, its composition is: acrylic resin BM66-D 40g, toluene 60g, auxiliary rheological agents HX-8900 10g.
During preparation, get in proportion each raw material, acrylic resin BM66-D is added in toluene, be stirred to acrylic resin BM66-D and dissolve, under agitation add again auxiliary rheological agents HX-8900 to decomposing evenly, become the colloidal liquid of homogeneous transparent, be waterproofing protection material.
At 25 ℃ of envrionment temperatures, waterproofing protection material web is printed on to usual pressure steam sterilizing indicating card colour-changing agent surface, after drying, the thickness of waterproofing protection material is 0.3mm, makes the pressure steam sterilizing chemical tracer card with water-proof function.
Embodiment 4
Waterproofing protection material, its composition is: acrylic resin B66 20g, dimethylbenzene 40g, gas-phase silica 10g and pimelinketone 10g.
During preparation, get in proportion each raw material, dimethylbenzene and pimelinketone are mixed, add acrylic resin B66 to dissolve, under agitation add again gas-phase silica to decomposing evenly, become the colloidal liquid of homogeneous transparent, be waterproofing protection material.
At 35 ℃ of envrionment temperatures, waterproofing protection material web is printed on to usual pressure steam sterilizing indicating card colour-changing agent surface, the thickness that naturally dries rear waterproofing protection material is 0.4mm, makes the pressure steam sterilizing chemical tracer card with water-proof function.
Embodiment 5
Waterproofing protection material, its composition is: acrylic resin B66 30g, toluene 40g, gas-phase silica 3g and N-BUTYL ACETATE 8g.
During preparation, get in proportion each raw material, toluene and N-BUTYL ACETATE are mixed, add acrylic resin B66 to dissolve, under agitation add again gas-phase silica to decomposing evenly, become the colloidal liquid of homogeneous transparent, be waterproofing protection material.
At 18 ℃ of envrionment temperatures, waterproofing protection material web is printed on to usual pressure steam sterilizing indicating card colour-changing agent surface, after drying, the thickness of waterproofing protection material is 0.3mm, makes the pressure steam sterilizing chemical tracer card with water-proof function.
waterproof effect experiment
(1) material
1, Japanese Hirayama HVE-50 type autoclave sterilizer;
2, usual pressure steam sterilizing indicating card (non-watertight), 40 every group;
3, the pressure steam sterilizing chemical tracer card with water-proof function that the embodiment of the present invention makes (hereinafter referred " Waterproof sterilization indicating card "), every group of each embodiment gets respectively 8.
4, metal surgical scissors (12.5cm);
5, gauze piece (10cm*10cm*8 layer);
6, non-woven fabrics infantees.
(2) method
This experiment is divided into two groups of gauze piece group and metallic weapon groups.In gauze piece group bag, be gauze piece, common sterilizing indication card and Waterproof sterilization indicating card are placed on respectively to the mid-way that each wraps interior gauze piece.In metallic weapon group bag, be metal surgical scissors, common sterilizing indication card and Waterproof sterilization indicating card are placed on respectively in each bag and are directly contacted with metal surgical scissors, attention will fully be fitted the colour-changing agent face of sterilizing indication card and metal surgical scissors.
The bag of every group is placed in same autoclave sterilizer, and sterilising temp is 132 ℃, and sterilization time is 3 minutes.Colour-changing agent on steam sterilizing indicating card is light yellow before sterilizing, and to become after sterilizing evenly black be that variable color is qualified, variable color be shallower than reference colour or variable color inhomogeneous for variable color defective.Record respectively the qualified and defective sample number of gauze piece group and metallic weapon group.
(3) results and analysis
1, in gauze piece group, the total sample number of common sterilizing indication card is 40 examples, qualified 37 examples of variable color wherein, defective 3 examples of variable color; The total sample number of Waterproof sterilization indicating card is 40 examples, qualified 39 examples of variable color wherein, defective 1 example of variable color.
χ 2 =0.263,
p=0.608>0.05, no significant difference.Two kinds of sterilizing indication cards are used for gauze piece group color changeable effect cartogram in Table 1.
Two kinds of sterilizing indication card color changeable effect cartograms of table 1 gauze piece group
In gauze piece group, the water of condensation producing in steam sterilizing process, can be absorbed by gauze piece preferably, can not soak sterilizing indication card colour-changing agent, therefore can not have influence on the normal variable color of sterilizing indication card.
2, in metallic weapon group, the total sample number of common sterilizing indication card is 40 examples, qualified 30 examples of variable color wherein, defective 10 examples of variable color; The total sample number of Waterproof sterilization indicating card is 40 examples, qualified 39 examples of variable color wherein, defective 1 example of variable color.
χ 2 =8.538,
p=0.003<0.05, difference has significant.Two kinds of sterilizing indication cards are used for metallic weapon piece group color changeable effect cartogram in Table 2.
Two kinds of sterilizing indication card color changeable effect cartograms of table 2 metallic weapon group
In metallic weapon group, the water of condensation producing in steam sterilizing process, often the form with water droplet is gathered in metal or glass apparatus surface, and then soaks sterilizing indication card colour-changing agent, causes sterilizing indication card variable color inhomogeneous or be shallower than reference colour.And for Waterproof sterilization indicating card, waterproofing protection film has effectively been isolated water of condensation, so water of condensation can not soak sterilizing indication card colour-changing agent, thereby guarantees the normal variable color of sterilizing indication card.
(4) conclusion
Waterproof sterilization indicating card can be isolated contacting of water of condensation and sterilizing indication card colour-changing agent preferably, preferably waterproof and do not affect the normal variable color of indicating card.
From testing above:
Technology of the present invention is applicable to 121 ℃ and 132 ℃ of pressuresteam sterilization indicating cards.This technical costs is lower, technique simple, be applicable to large-scale production, and stable and reliable for performance.Through repetition test and practical application, pressure steam sterilizing chemical tracer card of the present invention can normal variable color and can effectively be overcome indicating card colour-changing agent and soak water of condensation and cause variable color inhomogeneous or be shallower than the defect of reference colour.Meanwhile, because waterproofing protection film has effectively been isolated contacting of sterilizing indication card colour-changing agent and air, so also can play the effect that extends the sterilizing indication card quality guaranteed period.
Claims (7)
1. a waterproofing protection material, is characterized in that, in weight part, its composition is: acrylic resin 10-40 part, organic solvent 40-60 part, auxiliary rheological agents 1-10 part, pimelinketone 0-20 part and N-BUTYL ACETATE 0-20 part.
2. waterproofing protection material as claimed in claim 1, is characterized in that, described organic solvent is benzene class.
3. waterproofing protection material as claimed in claim 1 or 2, is characterized in that, described organic solvent is dimethylbenzene.
4. waterproofing protection material as claimed in claim 3, is characterized in that, described auxiliary rheological agents is gas-phase silica, dispersion agent HX-4800 or auxiliary rheological agents HX-8900.
5. a pressure steam sterilizing chemical tracer card that adopts the waterproofing protection material described in claim 1-4 any one to make, is characterized in that, pressure steam sterilizing chemical tracer card colour-changing agent surface uniform is coated with one deck waterproofing protection material.
6. pressure steam sterilizing chemical tracer card as claimed in claim 5, is characterized in that, the thickness of waterproofing protection material is 0.2-0.4mm.
7. the preparation method of the pressure steam sterilizing chemical tracer card as described in claim 5 or 6, is characterized in that, waterproofing protection material is evenly printed in to pressure steam sterilizing chemical tracer card colour-changing agent surface, dry.
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Cited By (6)
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CN104548171A (en) * | 2015-02-09 | 2015-04-29 | 淄博亘泽精细化工有限公司 | Preparation method of moist-heat sterilization chemical indication card |
CN105368133A (en) * | 2015-12-19 | 2016-03-02 | 南京巨鲨显示科技有限公司 | Waterproof blooming-preventive printing ink for chemical indicator card |
CN106468035A (en) * | 2016-09-28 | 2017-03-01 | 南京巨鲨医疗科技有限公司 | A kind of nano superhydrophobic coating, preparation method and coated carrier and application |
WO2018106860A1 (en) * | 2016-12-08 | 2018-06-14 | 3M Innovative Properties Company | Process monitoring device |
CN113402929A (en) * | 2021-07-21 | 2021-09-17 | 山东亘泽医疗科技有限公司 | Five types of chemical indicator lumen verifying device for pressure steam sterilization |
CN116004057A (en) * | 2022-12-12 | 2023-04-25 | 山东高创医疗器械国家研究院有限公司 | Waterproof pressure steam sterilization indicator and preparation method thereof |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104548171A (en) * | 2015-02-09 | 2015-04-29 | 淄博亘泽精细化工有限公司 | Preparation method of moist-heat sterilization chemical indication card |
CN104548171B (en) * | 2015-02-09 | 2017-08-08 | 淄博亘泽精细化工有限公司 | The preparation method of moist heat sterilization Chemical indicative card label |
CN105368133A (en) * | 2015-12-19 | 2016-03-02 | 南京巨鲨显示科技有限公司 | Waterproof blooming-preventive printing ink for chemical indicator card |
CN106468035A (en) * | 2016-09-28 | 2017-03-01 | 南京巨鲨医疗科技有限公司 | A kind of nano superhydrophobic coating, preparation method and coated carrier and application |
WO2018106860A1 (en) * | 2016-12-08 | 2018-06-14 | 3M Innovative Properties Company | Process monitoring device |
US11596704B2 (en) | 2016-12-08 | 2023-03-07 | 3M Innovative Properties Company | Process monitoring device |
CN113402929A (en) * | 2021-07-21 | 2021-09-17 | 山东亘泽医疗科技有限公司 | Five types of chemical indicator lumen verifying device for pressure steam sterilization |
CN116004057A (en) * | 2022-12-12 | 2023-04-25 | 山东高创医疗器械国家研究院有限公司 | Waterproof pressure steam sterilization indicator and preparation method thereof |
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