CN103554579A - Low-permeability refueling hose composition and preparation method thereof - Google Patents

Low-permeability refueling hose composition and preparation method thereof Download PDF

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Publication number
CN103554579A
CN103554579A CN201310542113.XA CN201310542113A CN103554579A CN 103554579 A CN103554579 A CN 103554579A CN 201310542113 A CN201310542113 A CN 201310542113A CN 103554579 A CN103554579 A CN 103554579A
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China
Prior art keywords
rubber
polyvinyl chloride
paracril
permeability
refueling hose
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Pending
Application number
CN201310542113.XA
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Chinese (zh)
Inventor
张洪起
王金财
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Tianjin Pengling Rubber Hose Co Ltd
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Tianjin Pengling Rubber Hose Co Ltd
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Application filed by Tianjin Pengling Rubber Hose Co Ltd filed Critical Tianjin Pengling Rubber Hose Co Ltd
Priority to CN201310542113.XA priority Critical patent/CN103554579A/en
Publication of CN103554579A publication Critical patent/CN103554579A/en
Pending legal-status Critical Current

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    • B29C47/92

Abstract

The invention relates to a low-permeability refueling hose composition and a preparation method thereof. The low-permeability refueling hose composition is prepared from the following components: nitrile rubber/polyvinyl chloride, zinc oxide, stearic acid, an anti-ageing agent RD, an anti-ageing agent NAUGARD445, fast extruding carbon black N550, a filler Sillitn N-85, a plasticizer TP759, trioctyl trimellitate, an accelerant disulfide drewamine (DTDM), an accelerant CZ and an accelerant DM. The method comprises a process of carrying out mixing processing according to the raw materials and the dosage in the formula, namely weighing rubber and the raw materials, internally mixing a segment, milling a segment, batching off, internally mixing two segments, milling two segments, and batching off. The product disclosed by the invention adopts a blending material of the nitrile rubber and the polyvinyl chloride; the requirements of the permeability, the good ozone ageing resistance and the like can be met by using a single-layer all-rubber structure.

Description

Hyposmosis refueling hose composition and preparation method
Technical field
The present invention relates to sebific duct technical field, particularly automobile fuel filler hose compositions and preparation method.
Background technology
Be accompanied by the develop rapidly of automotive industry, to vehicle fuel penetrating quality, require more and more high.The oil port flexible pipe of at present general double-layer structure, from the inside to the outside successively: paracril/chlorosulfonated polyethylene rubber, its fuel oil perviousness can not meet and be less than 100g/m 2the standard-required in/sky.And another employing viton is inner glue layer, epichlorohydrin rubber is the oil port flexible pipe of outer glue-line, and its fuel oil perviousness is very little, but the material price of viton and epichlorohydrin rubber is very expensive, cause the oil port flexible pipe price that uses its production, a lot of motor corporations can not generally be used.And owing to adopting inside and outside two-layer rubber, it must use professional double plex extruder to produce, and common individual layer forcing machine can not be produced this infrastructure product.
Summary of the invention
Object of the present invention is mainly to provide a kind of hyposmosis refueling hose, high to solve current paracril/chlorosulfonated polyethylene rubber refueling hose rate of permeation, and the high problem of viton/epichlorohydrin rubber oil port flexible pipe cost.
The product of our invention, adopts paracril and polychloroethylene blended material, uses the full plastic structure of individual layer can meet fuel oil infiltration and resistance to ozone ageing requirement etc.
The component of the hyposmosis refueling hose that the present invention proposes divide and weight proportion umber as follows:
Component Mass fraction
Paracril/polyvinyl chloride 100
Zinc oxide 3~10
Stearic acid 1~3
Anti-aging agent RD 1~2
Anti-aging agent NAUGARD445 0.5~3
The fast carbon black N550 that extrudes 20~50
Weighting agent Sillitn N-85 20~40
Softening agent TP759 10~20
Trioctyl trimellitate 10~20
Vulkacit D TDM 1~3
Accelerant CZ 1~2
Altax 1~2
The preparation method of paracril of the present invention/polychloroethylene blended (NBR/PVC) sizing material refueling hose, comprises the steps:
By starting material and consumption in listed formula, carry out mixed refining process: rubber ,-mono-section of banburying-mono-section of starting material weighing open refining-lower sheet-bis-section banburying-bis-section and opens refining-lower sheet.
1) pipe embryo manufacturing processed
Paracril/polychloroethylene blended (NBR/PVC) sizing material is extruded, and extrusion temperature is followed successively by 100 ℃~70 ℃ from head to screw rod, and 90 ℃~60 ℃, 90 ℃~60 ℃, 90 ℃~60 ℃.
2) sulfidization molding process:
Adopt one step cure method, one step cure parameter: curing temperature is 150~180 ℃, curing time is 5~30min;
By the DN517W of Nippon Zeon Co., Ltd. rubber, Shanghai Sai Kede NV5075 rubber, Hengshui NP7030 rubber simultaneous test are drawn, the oil port flexible pipe fuel oil perviousness of using the DN517W of Nippon Zeon Co., Ltd. rubber to prepare is minimum.
Embodiment
Paracril/polyvinyl chloride Formulation Implementation mode:
In mass fraction
Figure BDA0000408586460000021
Paracril/polyvinyl chloride, the rubber that adopts the paracril of 70% high acrylonitrile and the ratio of 30% polyvinyl chloride (PVC) RESINS to be mixed into.Also can directly use the product paracril/polyvinyl chloride DN517W of Rui Weng company rubber.
Use the mixture glue stuff compounding of above formula to produce by following preparation method:
Embodiment 1
1) pipe embryo manufacturing processed
Paracril/polychloroethylene blended DN517W(NBR/PVC) sizing material is extruded, and extrusion temperature is followed successively by 100 ℃ from head to screw rod, and 90 ℃, 90 ℃, 90 ℃
2) sulfidization molding process:
Adopt one step cure method, one step cure parameter: curing temperature is 150 ℃, curing time is 30min;
Embodiment 2
1) pipe embryo manufacturing processed
The rubber that the ratio of the paracril of 70% high acrylonitrile and 30% polyvinyl chloride (PVC) RESINS is mixed into, paracril/polychloroethylene blended (NBR/PVC) sizing material is extruded, and extrusion temperature is followed successively by 70 ℃ from head to screw rod, and 60 ℃, 60 ℃, 60 ℃
2) sulfidization molding process:
Adopt one step cure method, one step cure parameter: curing temperature is 180 ℃, curing time is 5min;
Embodiment 3
1) pipe embryo manufacturing processed
Paracril/polychloroethylene blended DN517W(NBR/PVC) sizing material is extruded, and extrusion temperature is followed successively by 80 ℃ from head to screw rod, and 70 ℃, 70 ℃, 70 ℃
2) sulfidization molding process:
Adopt one step cure method, one step cure parameter: curing temperature is 160 ℃, curing time is 20min;
The performance comparison of the formula test piece of paracril/polyvinyl chloride and oil port flexible pipe:
Figure BDA0000408586460000042
By paracril/polyvinyl chloride (NBR/PVC) is filled a prescription and the comparative analysis of paracril formula test, its performance formula meets standard-required completely, and fuel resistance can be better than paracril.The sebific duct that uses this paracril/polyvinyl chloride (NBR/PVC) blended rubber to prepare, resistance to fuel oil perviousness meets the NES D5501FIH-3 of Nissan standard-required, although its Costco Wholesale is slightly more expensive than paracril/chlorosulfonated polyethylene rubber flexible pipe, also more much lower than viton/epichlorohydrin rubber flexible pipe.Adopt paracril/polyvinyl chloride (NBR/PVC) blended rubber to prepare hyposmosis oil port flexible pipe, its fuel oil perviousness meets standard-required and product cost is lower, is beneficial to and promotes the use of.Owing to adopting the full plastic structure of individual layer, production technique is simply convenient to production operation.
Oil port flexible pipe rubber compounding and structure that the present invention proposes, by have been described in detail above, person skilled obviously can be within not departing from content of the present invention, spirit and scope to formula as herein described and preparation method changes or suitably change realize the technology of the present invention with combination.Special needs to be pointed out is, all similar replacements and change apparent to those skilled in the artly, they are deemed to be included in spirit of the present invention, scope and content.

Claims (3)

1. a hyposmosis refueling hose composition, is characterized in that component and weight proportion umber are as follows:
Figure FDA0000408586450000011
2. composition as claimed in claim 1, is characterized in that paracril/polyvinyl chloride is the rubber that adopts the paracril of 70% high acrylonitrile and the ratio of 30% polyvinyl chloride (PVC) RESINS to be mixed into.
3. the composition of claim 1 is prepared the method for flexible pipe, it is characterized in that carrying out mixed refining process by starting material and consumption in listed formula: rubber ,-mono-section of banburying-mono-section of starting material weighing open refining-lower sheet-bis-section banburying-bis-section and opens refining-lower sheet;
1) pipe embryo manufacturing processed
Paracril/polyvinyl chloride co-mixed rubber material is extruded, and extrusion temperature is followed successively by 100 ℃~70 ℃ from head to screw rod, and 90 ℃~60 ℃, 90 ℃~60 ℃, 90 ℃~60 ℃;
2) sulfidization molding process:
Adopt one step cure method, one step cure parameter: curing temperature is 150~180 ℃, curing time is 5~30min.
CN201310542113.XA 2013-11-05 2013-11-05 Low-permeability refueling hose composition and preparation method thereof Pending CN103554579A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103756059A (en) * 2014-02-21 2014-04-30 河北春风银星胶辊有限公司 Environment-friendly coating rubber material of printing rubber roll
CN104844857A (en) * 2015-05-08 2015-08-19 柳州日高橡胶制品有限责任公司 Rubbers for manufacturing venting rubber hose of carbon tank and preparation method thereof
CN106336539A (en) * 2016-08-24 2017-01-18 五行科技股份有限公司 Flame-retardant scalding-resistance inner and outer cover rubber material used for fire-fighting hose and preparation method thereof
CN106626426A (en) * 2016-12-15 2017-05-10 中裕软管科技有限公司 One-time formed rubber double-face rubber hose and process thereof
CN107501655A (en) * 2017-09-12 2017-12-22 天津鹏翎胶管股份有限公司 It is bonded the preparation of the exploitation of high acrylonitrile nitrile rubber formula of FEP resins and products thereof oil filling pipe
CN108250509A (en) * 2017-12-25 2018-07-06 北京欧美中科学技术研究院 A kind of oil resistance anticorrosion loses rubber compounding
CN109762218A (en) * 2019-01-28 2019-05-17 常州山水橡胶科技有限公司 Ageing-resistant rubber of resistance to fuel oil and preparation method thereof

Citations (1)

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CN101503531A (en) * 2008-12-25 2009-08-12 天津鹏翎胶管股份有限公司 Ethanol petrol resistant acrylonitrile butadiene / polychloroethylene blended rubber tube and preparation thereof

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CN101503531A (en) * 2008-12-25 2009-08-12 天津鹏翎胶管股份有限公司 Ethanol petrol resistant acrylonitrile butadiene / polychloroethylene blended rubber tube and preparation thereof

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Title
刘玉田: "《低燃油渗透性和导电性胶料及其胶管》", 《世界橡胶工业》, vol. 31, no. 8, 16 September 2004 (2004-09-16), pages 11 - 15 *
景喜林等: "《丁腈橡胶/聚氯乙烯共混胶》", 《合成橡胶工业》, vol. 28, no. 3, 16 June 2005 (2005-06-16), pages 166 - 169 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103756059A (en) * 2014-02-21 2014-04-30 河北春风银星胶辊有限公司 Environment-friendly coating rubber material of printing rubber roll
CN104844857A (en) * 2015-05-08 2015-08-19 柳州日高橡胶制品有限责任公司 Rubbers for manufacturing venting rubber hose of carbon tank and preparation method thereof
CN106336539A (en) * 2016-08-24 2017-01-18 五行科技股份有限公司 Flame-retardant scalding-resistance inner and outer cover rubber material used for fire-fighting hose and preparation method thereof
CN106626426A (en) * 2016-12-15 2017-05-10 中裕软管科技有限公司 One-time formed rubber double-face rubber hose and process thereof
CN107501655A (en) * 2017-09-12 2017-12-22 天津鹏翎胶管股份有限公司 It is bonded the preparation of the exploitation of high acrylonitrile nitrile rubber formula of FEP resins and products thereof oil filling pipe
CN108250509A (en) * 2017-12-25 2018-07-06 北京欧美中科学技术研究院 A kind of oil resistance anticorrosion loses rubber compounding
CN109762218A (en) * 2019-01-28 2019-05-17 常州山水橡胶科技有限公司 Ageing-resistant rubber of resistance to fuel oil and preparation method thereof

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Application publication date: 20140205