Summary of the invention
An object of the present invention is that a kind of fire retardant match gram three silicic acid bromine propyl ester compounds prepared by proposition silicon tetrachloride.Its physical and chemical performance is stablized, and good heat resistance is good with macromolecular material consistency, and has plasticising and become the anti-drip effect of charcoal, can overcome deficiency of the prior art.
For achieving the above object, present invention employs following technical scheme:
Fire retardant match gram three silicic acid bromine propyl ester compounds, it is characterized in that, this compound structure is shown below:
-OC in its formula
3h
6br is the mixture of 2-bromo-1-propoxy-or 1-bromo-2-propoxy-or 2-bromo-1-propoxy-and the bromo-2-propoxy-of 1-.
Another object of the present invention is to the preparation method proposing a kind of fire retardant match gram three silicic acid bromine propyl ester, its cheaper starting materials is easy to get, and technique is simple, and facility investment is few, is easy to large-scale production, and the method is:
The air in reaction vessel is fallen with nitrogen replacement, add organic solvent and silicon tetrachloride, under agitation, with cooling bath cooling, make temperature of reaction system be reduced to less than 25 DEG C, drip and the equimolar bromopropyl alcohol of silicon tetrachloride, drip process control temperature of reaction not higher than 30 DEG C, after dripping off, be warming up to 45 DEG C, insulation reaction 2h; After HCl gas discharges, then instill the organic solution of the trihydroxyethyl isocyanuric ester (Sai Ke) relative to silicon tetrachloride 1/3 times mole, control temperature of reaction system not higher than 65 DEG C with rate of addition, after dripping off, be warming up to 80-95 DEG C, reaction 9-12h; After HCl gas discharges, then system is cooled to less than 55 DEG C, drips the bromopropyl alcohol relative to silicon tetrachloride 2-3 times mole, control temperature of reaction not higher than 70 DEG C with rate of addition, after dripping off, system temperature is risen to 80-90 DEG C, insulation reaction 8-10h; After HCl gas discharges, then add the acid binding agent of product Theoretical Mass (g) 2%-6%, insulated and stirred 1h, detecting solution PH=5-6 is reaction end.Purified process, obtains fire retardant three [2-tri-(bromine propoxy-) silicon trimethylammonium] chlorinated isocyanurates.
Bromopropyl alcohol as above is the mixture of 2-bromopropyl alcohol, 1-bromo-2-propyl alcohol or 2-bromopropyl alcohol and the bromo-2-propyl alcohol of 1-.
Organic solvent as above is ethylene dichloride, dioxane, acetonitrile, tetrachloroethane or glycol dimethyl ether, and the amount of its organic solvent volume (ml) is 2-3 times of silicon tetrachloride quality (g).
The organic solution of trihydroxyethyl isocyanuric ester as above (Sai Ke) is the solution that match gram is dissolved in described organic solvent, and the amount of its organic solvent volume (ml) is 10-15 times of match gram mass (g).
Acid binding agent as above is trimeric cyanamide.
Purified process as above is for being cooled to 35 DEG C, filter, filtrate decompression distillation is except desolventizing and excessive bromopropyl alcohol (reclaim and use) and a small amount of low boilers, then cool to 60 DEG C, add the hexanaphthene washing of product Theoretical Mass (g) 2-4 times volume (ml) again, stir 0.5h, be transferred to stratification in separating funnel, separate lower floor's feed liquid, underpressure distillation removes a small amount of hexanaphthene.
Match gram solid bad dispersibility in the organic solution of silicon tetrachloride is found in contriver's research, reactive behavior is low, improve the volatile quantity that temperature of reaction can increase again silicon tetrachloride, therefore selected first allow silicon tetrachloride with etc. mole bromine propyl alcohol react, generate silicic acid monoesters, then react with match gram, the dispersiveness to match gram can be improved, and can react at a higher temperature, overcome the easy volatile of silicon tetrachloride.
Fire retardant match gram three silicic acid bromine propyl ester disclosed by the invention are yellow transparent liquid, and its productive rate is 87.8% ~ 93.7%.Its flash-point (open cup): 194 ± 5 DEG C, density: 1.798g/cm
3(25 DEG C), refractive index: n
d 25=1.4132; It is suitable as the use of the fire retardant of the materials such as polyvinyl chloride, unsaturated polyester, urethane and epoxy resin.
Preparation technology's principle of fire retardant match gram three silicic acid bromine propyl ester is shown below:
-OC in its formula
3h
6br is the mixture of 2-bromo-1-propoxy-or 1-bromo-2-propoxy-or 2-bromo-1-propoxy-and the bromo-2-propoxy-of 1-.
Compared with prior art, beneficial effect of the present invention is:
1. fire retardant match gram three silicic acid bromine propyl ester compounds of the present invention contain silicon, nitrogen and bromine element, its cooperative flame retardant usefulness is high, element silicon has into charcoal effect, and can effectively prevent material melted by heating from dripping and the secondary combustion of generation, nitrogen element has the heat insulation effect that expands.
2. fire retardant match gram three silicic acid bromine propyl ester compounds of the present invention are polyester structures, and molecular weight is large, volatility is low, plasticity is good, symmetry is good, and its physical and chemical performance is stablized, good with macromolecular material consistency, can be adapted to the high temperature process of engineering plastics.
3. the present invention with the silicon tetrachloride as by-product of polysilicon industry be Material synthesis silicon, nitrogen and bromine synergistic fire retardant match gram three silicic acid bromine propyl ester, for solve silicon tetrachloride comprehensive utilization a difficult problem provide an effective way.
4. preparation method of the present invention first allows silicon tetrachloride and bromopropyl alcohol react and generates silicic acid monoesters, and then reacts with match gram, improves Sai Ke and not easily disperses the shortcoming low with activity, react a volatile difficult problem under overcoming silicon tetrachloride high temperature.
5. the solvent in present invention process and excessive bromopropyl alcohol can directly be recycled, and its raw material is cheap and easy to get, and production cost is low, and facility investment is few, is easy to large-scale production, have well application and DEVELOPMENT PROSPECT.
Embodiment
Below in conjunction with specific embodiment, technical scheme of the present invention is described further.
Embodiment 1 is being equipped with agitator, thermometer and high performance reflux condenser, and be equipped with in the 250ml four-hole boiling flask of drying tube prolong is suitable for reading, with the air in nitrogen replacement bottle falling, add 20ml ethylene dichloride and 8.5g (5.67ml, 0.05mol) silicon tetrachloride, under agitation, cool with cooling bath, make temperature of reaction system be reduced to less than 25 DEG C, drip 6.95g (4.46ml, 0.05mol) bromopropyl alcohol, drip process control temperature of reaction not higher than 30 DEG C, after dripping off, be warming up to 45 DEG C, insulation reaction 2h; After HCl gas discharges, the solution that 4.358g (0.0167mol) Sai Ke is dissolved in 50ml ethylene dichloride is added dropwise in four-hole boiling flask, controls temperature of reaction not higher than 65 DEG C with rate of addition, after dripping off, be warming up to 80 DEG C, reaction 12h; After HCl gas discharges, then system is cooled to less than 55 DEG C, drips 14.039g (9.01ml, 0.101mol) bromopropyl alcohol, control temperature of reaction not higher than 70 DEG C with rate of addition, after dripping off, system temperature is risen to 83 DEG C, insulation reaction 10h; After HCl gas discharges, then add 0.7g trimeric cyanamide, insulated and stirred 1h, detecting solution PH=5-6 is reaction end.Be cooled to 35 DEG C, filter, filtrate is underpressure distillation removing ethylene dichloride and excessive bromopropyl alcohol (reclaim use) and a small amount of low boilers again, then cool to 60 DEG C, then add the washing of 60ml hexanaphthene, stir 0.5h, be transferred to stratification in separating funnel, separate lower floor's feed liquid, underpressure distillation removes a small amount of hexanaphthene, obtains product three [2-tri-(bromine propoxy-) silicon trimethylammonium] chlorinated isocyanurates.Its productive rate is 87.8%, flash-point (open cup): 194 ± 5 DEG C, density: 1.798g/cm
3(25 DEG C), refractive index: n
d 25=1.4132.
Embodiment 2 is being equipped with agitator, thermometer and high performance reflux condenser, and be equipped with in the 250ml four-hole boiling flask of drying tube prolong is suitable for reading, with the air in nitrogen replacement bottle falling, add 20ml dioxane and 8.5g (5.67ml, 0.05mol) silicon tetrachloride, under agitation, cool with cooling bath, make temperature of reaction system be reduced to less than 25 DEG C, drip 6.95g (4.46ml, 0.05mol) bromopropyl alcohol, drip process control temperature of reaction not higher than 30 DEG C, after dripping off, be warming up to 45 DEG C, insulation reaction 2h; After HCl gas discharges, the solution that 4.358g (0.0167mol) Sai Ke is dissolved in 50ml dioxane is added dropwise in four-hole boiling flask, controls temperature of reaction not higher than 65 DEG C with rate of addition, 90 DEG C are warming up to after dripping off, reaction 9h, after HCl gas discharges, then is cooled to less than 55 DEG C by system, drip 15.29g (9.81ml, 0.11mol) bromopropyl alcohol, controls temperature of reaction not higher than 70 DEG C, after dripping off with rate of addition, system temperature is risen to 90 DEG C, insulation reaction 8h; After HCl gas discharges, then add 0.6g trimeric cyanamide, insulated and stirred 1h, detecting solution PH=5-6 is reaction end.Be cooled to 35 DEG C, filter, filtrate is underpressure distillation removing dioxane and excessive bromopropyl alcohol (reclaim use) and a small amount of low boilers again, then cool to 60 DEG C, then add the washing of 60ml hexanaphthene, stir 0.5h, be transferred to stratification in separating funnel, separate lower floor's feed liquid, underpressure distillation removes a small amount of hexanaphthene, obtains product three [2-tri-(bromine propoxy-) silicon trimethylammonium] chlorinated isocyanurates.Its productive rate is 93.7%, flash-point (open cup): 194 ± 5 DEG C, density: 1.798g/cm
3(25 DEG C), refractive index: n
d 25=1.4132.
Embodiment 3 is being equipped with agitator, thermometer and high performance reflux condenser, and be equipped with in the 250ml four-hole boiling flask of drying tube prolong is suitable for reading, with the air in nitrogen replacement bottle falling, add 20ml acetonitrile and 8.5g (5.67ml, 0.05mol) silicon tetrachloride, under agitation, cool with cooling bath, make temperature of reaction system be reduced to less than 25 DEG C, drip 6.95g (4.46ml, 0.05mol) bromopropyl alcohol, drip process control temperature of reaction not higher than 30 DEG C, after dripping off, be warming up to 45 DEG C, insulation reaction 2h; After HCl gas discharges, the solution that 4.358g (0.0167mol) Sai Ke is dissolved in 50ml acetonitrile is added dropwise in four-hole boiling flask, controls temperature of reaction not higher than 65 DEG C with rate of addition, after dripping off, be warming up to 80 DEG C, reaction 11h; After HCl gas discharges, then system is cooled to less than 55 DEG C, drips 16.68g (10.71ml, 0.12mol) bromopropyl alcohol, control temperature of reaction not higher than 70 DEG C with rate of addition, after dripping off, system temperature is risen to 80 DEG C, insulation reaction 9h; After HCl gas discharges, then add 0.8g trimeric cyanamide, insulated and stirred 1h, detecting solution PH=5-6 is reaction end.Be cooled to 35 DEG C, filter, filtrate is underpressure distillation removing acetonitrile and excessive bromopropyl alcohol (reclaim use) and a small amount of low boilers again, then cool to 60 DEG C, then add the washing of 60ml hexanaphthene, stir 0.5h, be transferred to stratification in separating funnel, separate lower floor's feed liquid, underpressure distillation removes a small amount of hexanaphthene, obtains product three [2-tri-(bromine propoxy-) silicon trimethylammonium] chlorinated isocyanurates.Its productive rate is 89.5%, flash-point (open cup): 194 ± 5 DEG C, density: 1.798g/cm
3(25 DEG C), refractive index: n
d 25=1.4132.
Embodiment 4 is being equipped with agitator, thermometer and high performance reflux condenser, and be equipped with in the 250ml four-hole boiling flask of drying tube prolong is suitable for reading, with the air in nitrogen replacement bottle falling, add 20ml tetrachloroethane and 8.5g (5.67ml, 0.05mol) silicon tetrachloride, under agitation, cool with cooling bath, make temperature of reaction system be reduced to less than 25 DEG C, drip 6.95g (4.46ml, 0.05mol) bromopropyl alcohol, drip process control temperature of reaction not higher than 30 DEG C, after dripping off, be warming up to 45 DEG C, insulation reaction 2h; After HCl gas discharges, the solution that 4.358g (0.0167mol) Sai Ke is dissolved in 50ml tetrachloroethane is added dropwise in four-hole boiling flask, controls temperature of reaction not higher than 65 DEG C with rate of addition, 95 DEG C are warming up to after dripping off, reaction 9h, after HCl gas discharges, then is cooled to less than 55 DEG C by system, drip 18.07g (11.60ml, 0.13mol) bromopropyl alcohol, controls temperature of reaction not higher than 70 DEG C, after dripping off with rate of addition, system temperature is risen to 90 DEG C, insulation reaction 8h; After HCl gas discharges, then add 0.9g trimeric cyanamide, insulated and stirred 1h, detecting solution PH=5-6 is reaction end.Be cooled to 35 DEG C, filter, filtrate is underpressure distillation removing tetrachloroethane and excessive bromopropyl alcohol (reclaim use) and a small amount of low boilers again, then cool to 60 DEG C, then add the washing of 60ml hexanaphthene, stir 0.5h, be transferred to stratification in separating funnel, separate lower floor's feed liquid, underpressure distillation removes a small amount of hexanaphthene, obtains product three [2-tri-(bromine propoxy-) silicon trimethylammonium] chlorinated isocyanurates.Its productive rate is 91.3%, flash-point (open cup): 194 ± 5 DEG C, density: 1.798g/cm
3(25 DEG C), refractive index: n
d 25=1.4132.
Embodiment 5 is being equipped with agitator, thermometer and high performance reflux condenser, and be equipped with in the 250ml four-hole boiling flask of drying tube prolong is suitable for reading, with the air in nitrogen replacement bottle falling, add 20ml glycol dimethyl ether and 8.5g (5.67ml, 0.05mol) silicon tetrachloride, under agitation, cool with cooling bath, make temperature of reaction system be reduced to less than 25 DEG C, drip 6.95g (4.46ml, 0.05mol) bromopropyl alcohol, drip process control temperature of reaction not higher than 30 DEG C, after dripping off, be warming up to 45 DEG C, insulation reaction 2h; After HCl gas discharges, the solution that 4.358g (0.0167mol) Sai Ke is dissolved in 50ml glycol dimethyl ether is added dropwise in four-hole boiling flask, temperature of reaction is controlled not higher than 65 DEG C with rate of addition, 85 DEG C are warming up to after dripping off, reaction 10h, after HCl gas discharges, again system is cooled to less than 55 DEG C, drip 19.46g (12.49ml, 0.14mol) bromopropyl alcohol, controls temperature of reaction not higher than 70 DEG C, after dripping off with rate of addition, system temperature is risen to 85 DEG C, insulation reaction 9h; After HCl gas discharges, then add 1.3g trimeric cyanamide, insulated and stirred 1h, detecting solution PH=5-6 is reaction end.Be cooled to 35 DEG C, filter, filtrate is underpressure distillation removing glycol dimethyl ether and excessive bromopropyl alcohol (reclaim use) and a small amount of low boilers again, then cool to 60 DEG C, then add the washing of 60ml hexanaphthene, stir 0.5h, be transferred to stratification in separating funnel, separate lower floor's feed liquid, underpressure distillation removes a small amount of hexanaphthene, obtains product three [2-tri-(bromine propoxy-) silicon trimethylammonium] chlorinated isocyanurates.Its productive rate is 90.6%, flash-point (open cup): 194 ± 5 DEG C, density: 1.798g/cm
3(25 DEG C), refractive index: n
d 25=1.4132.
The preparation example main technologic parameters of gram three silicic acid bromine propyl ester matched by table 1
The match of above-mentioned synthesis gram three silicic acid bromine propyl ester are also applied in polyvinyl chloride by inventor.Reference: GB/T2406-2008 " Plastics Combustion method for testing performance-oxygen index method " surveys the flame retardant properties of product in polyvinyl chloride.Get fire retardant match gram three silicic acid bromine propyl ester, dioctyl phthalate (DOP) (DOP), synergistic flame retardant antimonous oxide (Sb
2o
3) and polyvinyl chloride (PVC) mix rear forcing machine in varing proportions and extrude, and make long 15cm, diameter be 3mm batten and to it fire-retardant and physicals test, it is as shown in the table for test-results:
The flame retardant properties data of gram three silicic acid bromine propyl ester matched by table 2
Experiment shows, fire retardant match gram three silicic acid bromine propyl ester and polyvinyl chloride have good consistency, with Sb
2o
3there is good fire-retardant synergistic, there is good flame retardant properties, become the anti-dropping performance of charcoal and plasticising performance.