Embodiment
Below, by concrete experimental example, the present invention is described in detail.
Experimental example 1.
One), aluminum oxide meal, silicon oxide fine powder and chromic oxide fine powder is selected to prepare mould material aggregate as raw material, wherein the granularity of aluminum oxide meal is less than 1mm, the granularity of silicon oxide fine powder is 10-20/ μm, the granularity of chromic oxide fine powder is 1-2 μm, with the weight ratio of three for aluminum oxide meal: silicon oxide fine powder: chromic oxide fine powder=79:4:14 prepares burden, first aluminum oxide meal and chromic oxide fine powder are carried out pre-mixing, mixing time 25min, and then silicon oxide fine powder added in the powder after pre-mixing proceed mixing, mixing time 30min;
Two), the compound obtained is sintered 2h at 1540 DEG C, then grinds, obtain the mould material aggregate that granularity is 2-3mm;
Three), with two) mould material aggregate total amount is 100 parts by weight in step, join again the chromic oxide micro mist of 40 parts, the alumina powder of 10 parts and 3 parts silicon carbide micro-powder as matrix, wherein the granularity of chromic oxide micro mist is 0.5-0.8 μm, the granularity of alumina powder is 3-6 μm, the granularity of silicon carbide micro-powder is 0.5-2 μm, aggregate and matrix are mixed, stir 50min mixing, then again with addition of the water of 4 parts taking aggregate total amount as 100 parts by weight, continuation stirring 20min after vibration is poured mould into and is poured into a mould, and after placing 24h, the demoulding obtains product.
Experimental example 2.
One), aluminum oxide meal, silicon oxide fine powder and chromic oxide fine powder is selected to prepare mould material aggregate as raw material, wherein the granularity of aluminum oxide meal is less than 1mm, the granularity of silicon oxide fine powder is 10-20 μm, the granularity of chromic oxide fine powder is 1-2 μm, with the weight ratio of three for aluminum oxide meal: silicon oxide fine powder: chromic oxide fine powder=80:5:15 prepares burden, first aluminum oxide meal and chromic oxide fine powder are carried out pre-mixing, mixing time 25min, and then silicon oxide fine powder added in the powder after pre-mixing proceed mixing, mixing time 30min;
Two), the compound obtained is sintered 2.3h at 1550 DEG C, then grinds, obtain the mould material aggregate that granularity is 2-3mm;
Three), with two) mould material aggregate total amount is 100 parts by weight in step, join again the chromic oxide micro mist of 43 parts, the alumina powder of 7 parts and 4 parts silicon carbide micro-powder as matrix, wherein the granularity of chromic oxide micro mist is 0.5-0.8 μm, the granularity of alumina powder is 3-6 μm, the granularity of silicon carbide micro-powder is 0.5-2 μm, aggregate and matrix are mixed, stir 50min mixing, then again with addition of the water of 4 parts taking aggregate total amount as 100 parts by weight, continuation stirring 20min after vibration is poured mould into and is poured into a mould, and after placing 24h, the demoulding obtains product.
Experimental example 3.
One), aluminum oxide meal, silicon oxide fine powder and chromic oxide fine powder is selected to prepare mould material aggregate as raw material, wherein the granularity of aluminum oxide meal is less than 1mm, the granularity of silicon oxide fine powder is 10-20/ μm, the granularity of chromic oxide fine powder is 1-2 μm, with the weight ratio of three for aluminum oxide meal: silicon oxide fine powder: chromic oxide fine powder=82:7:16 prepares burden, first aluminum oxide meal and chromic oxide fine powder are carried out pre-mixing, mixing time 25min, and then silicon oxide fine powder added in the powder after pre-mixing proceed mixing, mixing time 30min;
Two), the compound obtained is sintered 2.5h at 1560 DEG C, then grinds, obtain the mould material aggregate that granularity is 2-3mm;
Three), with two) mould material aggregate total amount is 100 parts by weight in step, join again the chromic oxide micro mist of 45 parts, the alumina powder of 5 parts and 5 parts silicon carbide micro-powder as matrix, wherein the granularity of chromic oxide micro mist is 0.5-0.8/ μm, the granularity of alumina powder is 3-6 μm, the granularity of silicon carbide micro-powder is 0.5-2 μm, aggregate and matrix are mixed, stir 50min mixing, then again with addition of the water of 4 parts taking aggregate total amount as 100 parts by weight, continuation stirring 20min after vibration is poured mould into and is poured into a mould, and after placing 24h, the demoulding obtains product.
Experimental example 4.
One), aluminum oxide meal, silicon oxide fine powder and chromic oxide fine powder is selected to prepare mould material aggregate as raw material, wherein the granularity of aluminum oxide meal is less than 1mm, the granularity of silicon oxide fine powder is 10-20 μm, the granularity of chromic oxide fine powder is 1-2 μm, with the weight ratio of three for aluminum oxide meal: silicon oxide fine powder: chromic oxide fine powder=80:5:10 prepares burden, first aluminum oxide meal and chromic oxide fine powder are carried out pre-mixing, mixing time 25min, and then silicon oxide fine powder added in the powder after pre-mixing proceed mixing, mixing time 30min;
Two), the compound obtained is sintered 2.3h at 1550 DEG C, then grinds, obtain the mould material aggregate that granularity is 2-3mm;
Three), with two) mould material aggregate total amount is 100 parts by weight in step, join again the chromic oxide micro mist of 35 parts, the alumina powder of 7 parts and 4 parts silicon carbide micro-powder as matrix, wherein the granularity of chromic oxide micro mist is 0.5-0.8 μm, the granularity of alumina powder is 3-6 μm, the granularity of silicon carbide micro-powder is 0.5-2 μm, aggregate and matrix are mixed, stir 50min mixing, then again with addition of the water of 4 parts taking aggregate total amount as 100 parts by weight, continuation stirring 20min after vibration is poured mould into and is poured into a mould, and after placing 24h, the demoulding obtains product.
Experimental example 5.
One), aluminum oxide meal, silicon oxide fine powder and chromic oxide fine powder is selected to prepare mould material aggregate as raw material, wherein the granularity of aluminum oxide meal is less than 1mm, the granularity of silicon oxide fine powder is 10-20/ μm, the granularity of chromic oxide fine powder is 1-2 μm, with the weight ratio of three for aluminum oxide meal: silicon oxide fine powder: chromic oxide fine powder=80:5:20 prepares burden, first aluminum oxide meal and chromic oxide fine powder are carried out pre-mixing, mixing time 25min, and then silicon oxide fine powder added in the powder after pre-mixing proceed mixing, mixing time 30min;
Two), the compound obtained is sintered 2.3h at 1550 DEG C, then grinds, obtain the mould material aggregate that granularity is 2-3mm;
Three), with two) mould material aggregate total amount is 100 parts by weight in step, join again the chromic oxide micro mist of 50 parts, the alumina powder of 7 parts and 4 parts silicon carbide micro-powder as matrix, wherein the granularity of chromic oxide micro mist is 0.5-0.8/ μm, the granularity of alumina powder is 3-6/ μm, the granularity of silicon carbide micro-powder is 0.5-2 μm, aggregate and matrix are mixed, stir 50min mixing, then again with addition of the water of 4 parts taking aggregate total amount as 100 parts by weight, continuation stirring 20min after vibration is poured mould into and is poured into a mould, and after placing 18-24h, the demoulding obtains product.
Experimental example 6.
One), aluminum oxide meal, silicon oxide fine powder and chromic oxide fine powder is selected to prepare mould material aggregate as raw material, wherein the granularity of aluminum oxide meal is less than 1mm, the granularity of silicon oxide fine powder is 10-20 μm, the granularity of chromic oxide fine powder is 1-2 μm, with the weight ratio of three for aluminum oxide meal: silicon oxide fine powder: chromic oxide fine powder=80:5:15 prepares burden, first aluminum oxide meal and chromic oxide fine powder are carried out pre-mixing, mixing time 25min, and then silicon oxide fine powder added in the powder after pre-mixing proceed mixing, mixing time 30min;
Two), the compound obtained is sintered 2h at 1500 DEG C, then grinds, obtain the mould material aggregate that granularity is 2-3mm;
Three), with two) mould material aggregate total amount is 100 parts by weight in step, join again the chromic oxide micro mist of 43 parts, the alumina powder of 7 parts and 4 parts silicon carbide micro-powder as matrix, wherein the granularity of chromic oxide micro mist is 0.5-0.8 μm, the granularity of alumina powder is 3-6 μm, the granularity of silicon carbide micro-powder is 0.5-2 μm, aggregate and matrix are mixed, stir 50min mixing, then again with addition of the water of 4 parts taking aggregate total amount as 100 parts by weight, continuation stirring 20min after vibration is poured mould into and is poured into a mould, and after placing 24h, the demoulding obtains product.
Experimental example 7.
One), aluminum oxide meal, silicon oxide fine powder and chromic oxide fine powder is selected to prepare mould material aggregate as raw material, wherein the granularity of aluminum oxide meal is less than 1mm, the granularity of silicon oxide fine powder is 10-20 μm, the granularity of chromic oxide fine powder is 1-2 μm, with the weight ratio of three for aluminum oxide meal: silicon oxide fine powder: chromic oxide fine powder=80:5:15 prepares burden, first aluminum oxide meal and chromic oxide fine powder are carried out pre-mixing, mixing time 25min, and then silicon oxide fine powder added in the powder after pre-mixing proceed mixing, mixing time 30min;
Two), the compound obtained is sintered 2.5h at 1600 DEG C, then grinds, obtain the mould material aggregate that granularity is 2-3mm;
Three), with two) mould material aggregate total amount is 100 parts by weight in step, join again the chromic oxide micro mist of 43 parts, the alumina powder of 7 parts and 4 parts silicon carbide micro-powder as matrix, wherein the granularity of chromic oxide micro mist is 0.5-0.8 μm, the granularity of alumina powder is 3-6 μm, the granularity of silicon carbide micro-powder is 0.5-2/ μm, aggregate and matrix are mixed, stir 50min mixing, then again with addition of the water of 4 parts taking aggregate total amount as 100 parts by weight, continuation stirring 20min after vibration is poured mould into and is poured into a mould, and after placing 24h, the demoulding obtains product.
Experimental example 8.
One), aluminum oxide meal and chromic oxide fine powder is selected to prepare mould material aggregate as raw material, wherein the granularity of aluminum oxide meal is less than 1mm, the granularity of chromic oxide fine powder is 1-2 μm, take weight ratio as aluminum oxide meal: chromic oxide fine powder=80:15 prepares burden, aluminum oxide meal and chromic oxide fine powder are carried out pre-mixing, mixing time 25min;
Two), the compound obtained is sintered 2.3h at 1550 DEG C, then grinds, obtain the mould material aggregate that granularity is 2-3mm;
Three), with two) mould material aggregate total amount is 100 parts by weight in step, join the alumina powder of the chromic oxide micro mist of 43 parts and 7 parts again as matrix, wherein the granularity of chromic oxide micro mist is 0.5-0.8 μm, and the granularity of alumina powder is 3-6 μm, aggregate and matrix is mixed, stir 50min mixing, then again with addition of the water of 4 parts taking aggregate total amount as 100 parts by weight, continuation stirring 20min after vibration is poured mould into and is poured into a mould, and after placing 24h, the demoulding obtains product.
Mould material casting is obtained sample 120 DEG C of insulation 24h dry for standby.
Hot-cracking resistance: sample is heated to 1500 DEG C and keeps 30min, take out sample subsequently to throw in cold water and keep 5 minutes, place after 30min at normal temperature after sample takes out, after repeating above-mentioned heating, cooling operation 20 times, weigh sample weight loss, and calculate rate of weight loss as the rate of peeling off to investigate hot-cracking resistance.
Resistance to fouling and perviousness: adopt containing silica, aluminum oxide, ferric oxide, titanium oxide, chromic oxide, calcium oxide, magnesium oxide, potassium oxide, sodium oxide, manganese oxide, cupric oxide, zinc oxide, sulphur trioxide, and fluorine and chlorine element from slag material as slag, sample is put into rotary kiln, cover sample with from slag material simultaneously, converter is rotated back to the rotating speed of 10rpm/min, when passing into oxygen and propane burning gas, 20h at furnace temperature being remained on 1600 DEG C, period every two hours changes slag slag once, take out sample afterwards, observe and measure and corrode layer and permeation layer thickness, and take the corroding thickness of experimental example 2 and permeability-thickness as erosion ratio and the rate of permeation of 1 other samples of calculating.
Apparent porosity: record after 1600 DEG C of sintering 3h.
Folding strength: record after 1500 DEG C of sintering 2h.
Table 1
|
1
|
2
|
3
|
4
|
5 |
6 |
7 |
8 |
Peel off rate (wt%) |
1.2 |
1.2 |
1.1 |
1.5 |
2.5 |
1.6 |
1.2 |
1.4 |
Resistance to fouling |
0.95 |
1 |
1.02 |
2.10 |
1.05 |
1.05 |
1.10 |
1.33 |
Permeability resistance |
1.01 |
1 |
0.97 |
1.10 |
1.35 |
1.02 |
1.01 |
1.28 |
Apparent porosity (%) |
15.8 |
15.4 |
15.2 |
17.1 |
17.6 |
18.5 |
16.2 |
15.9 |
Folding strength (MPa) |
20 |
21 |
21 |
12 |
22 |
14 |
21 |
19 |
From the result in table 1, the addition of chromic oxide in aggregate, and the sintering temperature of aggregate and time, the performance all for mould material has material impact.
For hot-cracking resistance, chromic oxide needs fully to form sosoloid in aggregate, thus improves hot-cracking resistance, but the content of chromic oxide in aggregate is also unsuitable too high, otherwise mould material integrated oxidation chromium content can be caused higher, causes hot-cracking resistance to be deteriorated on the contrary.Correspondingly, the sintering temperature of aggregate and sintering time also must strict control, to ensure can form a considerable amount of sosoloid in aggregate but the chromic oxide of also remaining some amount.
For resistance to fouling, in order to make fully can to form sosoloid in mould material aggregate, and ensure the chromic oxide content of mould material entirety, to obtain excellent performance, the ratio of chromic oxide in aggregate can not be very few, but chromic oxide too much in aggregate can make the resistance to fouling of aggregate continuous solid solution too excellent and affect the resistance to fouling of mould material entirety, correspondingly, the sintering temperature of aggregate and sintering time also must strict control, to ensure can form a considerable amount of sosoloid in aggregate but the chromic oxide of also remaining some amount.
For permeability resistance, chromic oxide needs fully to form sosoloid in aggregate, to obtain low apparent porosity, thus raising permeability resistance, but the content of chromic oxide in aggregate is also unsuitable too high, otherwise mould material integrated oxidation chromium content can be caused higher, cause permeability resistance to be deteriorated on the contrary.Correspondingly, the sintering temperature of aggregate and sintering time also must strict control, to ensure can form a considerable amount of sosoloid in aggregate but the chromic oxide of also remaining some amount.
For intensity, chromic oxide needs fully to form sosoloid in aggregate, combines to realize better particle between mould material.
Analyzed from the above results, just based on the suitable proportioning raw materials of the application and preparation technology, obtain the cement-free castable of excellent performance, the harsh and unforgiving environments of field of metallurgy can be applicable to very well.