CN103553316B - Prepare the protection liquid of one side toughened glass - Google Patents

Prepare the protection liquid of one side toughened glass Download PDF

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Publication number
CN103553316B
CN103553316B CN201310530147.7A CN201310530147A CN103553316B CN 103553316 B CN103553316 B CN 103553316B CN 201310530147 A CN201310530147 A CN 201310530147A CN 103553316 B CN103553316 B CN 103553316B
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glass
toughened glass
protection liquid
side toughened
acid
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CN201310530147.7A
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CN103553316A (en
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陈振宇
柯锡波
谢小科
赵鹏
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YICHANG NANBO DISPLAY DEVICES CO., LTD.
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SHENZHEN NANBO WELLLIGHT CONDUCTIVE COATING CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

Prepare a protection liquid for one side toughened glass, comprise each component of following mass percentage: the metasilicic acid of 0.7% ~ 42% and the mixture of two silicic acid, 0.1% ~ 48% disilicic acid, 0.1% ~ 5% water soluble alkali, the acetone of 0.5% ~ 30%, the ethanol of 0.5% ~ 40% and surplus water.After the above-mentioned protection liquid preparing one side toughened glass is coated in a surface formation protective membrane of glass; well can protect glass; the surface being coated with the glass of protective membrane can not tempering; when using this protection liquid to prepare one side toughened glass; do not need to carry out ion exchange reaction in the effect of extra electric field, lower to equipment requirements.

Description

Prepare the protection liquid of one side toughened glass
Technical field
The present invention relates to toughened glass preparation field, particularly relate to a kind of protection liquid preparing one side toughened glass.
Background technology
Along with the fast development of electronic information technology industry, the requirement of ultra-thin glass is increasing, is widely used and mobile phone and field of display.In order to solve the more weak problem of ultra-thin glass mechanical strength, toughened glass is widely used.The surface of toughened glass has one deck compressive stress layer, have higher ultimate compression strength, when glass is subject to External Force Acting, stressor layers effectively can avoid glass breaking.But toughened glass is when using, not easily process, cut toughened glass, grinding easily causes breakage, processing yield is low.The processing such as the glass simultaneously after tempering cuts again, intensity can reduce a lot.But one side toughened glass when not affecting glass outer surface tempering intensity, can be processed the one side of the non-tempering of glass, can reduce difficulty of processing, improve product yield.
General, preparation method's persevering piezoelectric field assistant chemical tempering method, the non-uniform electric field assisting ion of one side toughened glass exchange tempering method etc.The method of electric field-assisted chemical tempering is adopted to need to add electric field at the two ends of fused salt groove, higher to equipment requirements.
Summary of the invention
Based on this, be necessary to provide a kind of protection liquid preparing one side toughened glass, when preparing one side toughened glass, use this protection liquid lower to equipment requirements.
Prepare a protection liquid for one side toughened glass, comprise each component of following mass percentage:
Wherein in an embodiment, the protection liquid preparing one side toughened glass comprises each component of following mass percentage:
Wherein in an embodiment, the protection liquid preparing one side toughened glass comprises each component of following mass percentage:
Wherein in an embodiment, in the mixture of described metasilicic acid and two silicic acid, the mass ratio of metasilicic acid and two silicic acid is 1:1 ~ 10.
Wherein in an embodiment, described water soluble alkali is potassium hydroxide, sodium hydroxide, sodium carbonate or sodium bicarbonate.
After the above-mentioned protection liquid preparing one side toughened glass is coated in a surface formation protective membrane of glass; well can protect glass; the surface being coated with the glass of protective membrane can not tempering; when using this protection liquid to prepare one side toughened glass; do not need to carry out ion exchange reaction in the effect of extra electric field, lower to equipment requirements.
Accompanying drawing explanation
Fig. 1 is the schema of the preparation method of the one side toughened glass of an embodiment.
Embodiment
For enabling above-mentioned purpose of the present invention, feature and advantage become apparent more, are described in detail the specific embodiment of the present invention below in conjunction with accompanying drawing.Set forth a lot of detail in the following description so that fully understand the present invention.But the present invention can be much different from alternate manner described here to implement, those skilled in the art can when without prejudice to doing similar improvement when intension of the present invention, therefore the present invention is by the restriction of following public concrete enforcement.
The protection liquid preparing one side toughened glass of one embodiment, comprises each component of following mass percentage:
In the present embodiment, in the mixture of metasilicic acid and two silicic acid, the mass ratio of metasilicic acid and two silicic acid can be 1:1 ~ 10, in actual applications, can regulate the mass ratio of metasilicic acid and two silicic acid as required.
In the present embodiment, water soluble alkali is sodium hydroxide.In other embodiments, water soluble alkali can also be potassium hydroxide, sodium carbonate or sodium bicarbonate.
In one embodiment, the protection liquid preparing one side toughened glass comprises each component of following mass percentage:
In a preferred embodiment, liquid is protected to comprise each component of following mass percentage:
When the mass percent of the mixture of metasilicic acid and two silicic acid is 0.1%; the mass percent of disilicic acid is 0.3%; the mass percent of water soluble alkali is 0.1%; the mass percent of acetone is 5%; when the mass percent of ethanol is 18%; the reaction of metasilicic acid, two silicic acid, disilicic acid and water soluble alkali is comparatively complete, and the viscosity of the protection liquid obtained is better.
After the above-mentioned protection liquid preparing one side toughened glass is coated in glass surface formation protective membrane; because protective membrane has good viscosity; be not easy to come off from glass surface; can not produce fused salt and pollute; after forming one side toughened glass; because protective membrane is soluble in water, easily that protective membrane is clean from one side toughened glass surface cleaning, be not easy to produce residual on one side toughened glass surface.
Introduce the above-mentioned protection liquid preparing one side toughened glass below and prepare the application in one side toughened glass.
As shown in Figure 1, the preparation method of the one side toughened glass of an embodiment, comprises the steps:
S10, provide pending glass.
Pending glass can be ultra-thin glass or sheet glass.The thickness of ultra-thin glass can be 0.2mm ~ 1.1mm.The surface of pending glass can deposit one deck conductive layer.The material of conductive layer can be tin indium oxide (IndiumTinOxides, ITO) etc.Before painting protection liquid, first glass is carried out cleaning and drying.
S20, form protective membrane in surface-coated layer of protecting liquid of glass.
In the present embodiment, protect liquid to comprise each component of following mass percentage: the metasilicic acid of 0.7% ~ 42% and the mixture of two silicic acid, 0.1% ~ 48% disilicic acid, 0.1% ~ 5% water soluble alkali, the acetone of 0.5% ~ 30%, the ethanol of 0.5% ~ 40% and surplus water.Wherein, in the mixture of metasilicic acid and two silicic acid, the mass ratio of metasilicic acid and two silicic acid can be 1:1 ~ 10, in actual applications, can regulate the mass ratio of metasilicic acid and two silicic acid as required.In the present embodiment, water soluble alkali is sodium hydroxide.In other embodiments, water soluble alkali can also be potassium hydroxide, sodium carbonate or sodium bicarbonate.
In one embodiment, protect liquid to comprise each component of following mass percentage: the metasilicic acid of 0.9% ~ 15% and the mixture of two silicic acid, 0.9% ~ 15% disilicic acid, 0.1% ~ 3% water soluble alkali, the acetone of 18% ~ 30%, the ethanol of 15% ~ 30% and surplus water.
In a preferred embodiment, protect liquid to comprise each component of following mass percentage: the metasilicic acid of 0.9% and the mixture of two silicic acid, 0.3% disilicic acid, 0.1% water soluble alkali, the acetone of 5%, the ethanol of 18% and surplus water.Now, the reaction of metasilicic acid, two silicic acid, disilicic acid and sodium hydroxide is comparatively complete, and the viscosity of the protection liquid obtained is better.
In the present embodiment, roller painting can be adopted to form protective membrane in a surface-coated layer of protecting liquid of glass.The quality of protective membrane adopting roller painting coating to be formed is good, homogeneous, and roller painting to have working efficiency high, the advantages such as environmental pollution is little.Certainly, in other embodiments, additive method can also be adopted to form protective membrane in a surface-coated layer of protecting liquid of glass.
In the present embodiment, the thickness of the protective membrane of formation can be 3 μm ~ 8 μm.
S30, glass preheating 15 ~ 100 minutes under 270 DEG C ~ 370 DEG C conditions that will protective membrane be coated with.
In one embodiment, glass preheating 30 minutes under 350 DEG C of conditions that can will be coated with protective membrane.The glass being coated with protective membrane is carried out preheating to be cured protective membrane.
S40, the glass after preheating put into the fused salt reaction 3 ~ 8 hours of 390 DEG C ~ 440 DEG C.
In the present embodiment, fused salt can be saltpetre fused salt.In other embodiments, according to the character of the one side toughened glass that will prepare, in fused salt, appropriate potassium hydroxide and aluminium sesquioxide etc. can also be added.Glass after preheating is put into the fused salt of 390 DEG C ~ 440 DEG C, do not have the potassium ion in the metal ion on the surface of the glass of coating protective film and fused salt to carry out ion-exchange.Utilize the difference on basic ion volume to form embedded squeezing stress on the top layer of glass, form compressive stress layer on the surface of glass, thus reduce the impact of glass surface crackle, improve the intensity of glasswork.
S50, reacted glass is carried out anneal, obtain one side toughened glass.
After glass carries out ion exchange reaction, slowly taken out by glass from fused salt, the annealing furnace putting into temperature identical or close with temperature of molten salt is annealed to room temperature.
The preparation method of above-mentioned one side toughened glass; after a surface-coated protection liquid of pending glass forms protective membrane; protective membrane can prevent the surface of the glass being coated with protective membrane from the fused salt of high temperature, carrying out ion-exchange; ion exchange reaction can only be carried out on the surface of the glass of uncoated protective membrane, thus obtains one side toughened glass.The preparation method of above-mentioned one side toughened glass only needs can enter protection at a surface-coated layer protecting film of glass, does not need to carry out ion exchange reaction in the effect of extra electric field, lower to equipment requirements.Meanwhile, this preparation method is simple to operate, is easy to realize.
Be specific embodiment part below.
Embodiment 1
The mixture of 3g metasilicic acid and two silicic acid, 0.5g disilicic acid, 0.2g sodium hydroxide, 20g acetone, 30g ethanol and 110g water are mixed, wherein, the mixture of metasilicic acid and two silicic acid comprises the metasilicic acid of 1g and two silicic acid of 2g, obtains protecting liquid.
Dry after being had by a surface deposition Asahi glass cleaning of conductive layer clean, then form protective membrane at the above-mentioned protection liquid of surface-coated one deck of depositing conducting layer that do not have of glass.Then, the glass preheating 30 minutes under 350 DEG C of conditions will protective membrane being coated with.Afterwards glass after preheating is put into the fused salt reaction 3 hours of 400 DEG C, then glass is slowly taken out from fused salt, put into temperature and the close annealing furnace of temperature of molten salt is annealed to room temperature, obtain one side toughened glass.
The protective membrane on removing one side toughened glass surface and other pollutents are then clean by ultrasonic cleaning.The one side toughened glass cleaned up is adopted two interference technique test surfaces stress and exchanges the degree of depth, the instrument used is FSM-60LE measuring stress instrument.The experimental data obtained is as follows:
The test result of the glass surface of non-depositing conducting layer:
Exchange stress (Cs): 519Mpa.
The exchange degree of depth (DOL) of stressor layers: the upper limit: 10.3 μm, lower limit: 9.8 μm.
, without interference fringe, not there is chemical exchange, there is no tempering in the test result on the surface of conductive layer: test less than data.
Embodiment 2
The mixture of 1.1g metasilicic acid and two silicic acid, 37.5g disilicic acid, 7.5g sodium carbonate, 0.75g acetone, 60g ethanol and 46.2g water are mixed; wherein; the mixture of metasilicic acid and two silicic acid comprises the metasilicic acid of 0.3g and two silicic acid of 0.8g, obtains protecting liquid.
Dry after being had by a surface deposition Asahi glass cleaning of conductive layer clean, then form protective membrane at the above-mentioned protection liquid of surface-coated one deck of conductive layer.Then, the glass preheating 100 minutes under 270 DEG C of conditions will protective membrane being coated with.Afterwards glass after preheating is put into the fused salt reaction 8 hours of 390 DEG C, then glass is slowly taken out from fused salt, put into temperature and the close annealing furnace of temperature of molten salt is annealed to room temperature, obtain one side toughened glass.
The protective membrane on removing one side toughened glass surface and other pollutents are then clean by ultrasonic cleaning.The one side toughened glass cleaned up is adopted two interference technique test surfaces stress and exchanges the degree of depth, the instrument used is FSM-60LE measuring stress instrument.The experimental data obtained is as follows:
The test result on the surface of conductive layer:
Exchange stress (Cs): 516Mpa.
The exchange degree of depth (DOL) of stressor layers: the upper limit: 10.5 μm, lower limit: 9.7 μm.
, without interference fringe, not there is chemical exchange, there is no tempering in the test result of the glass surface of non-depositing conducting layer: test less than data.
Embodiment 3
The mixture of 63g metasilicic acid and two silicic acid, 0.15g disilicic acid, 0.15g potassium hydroxide, 45g acetone, 0.75g ethanol and 41g water are mixed; wherein; the mixture of metasilicic acid and two silicic acid comprises the metasilicic acid of 31.5g and two silicic acid of 31.5g, obtains protecting liquid.
Dry after being had by a surface deposition SodaLime glass cleaning of conductive layer clean, then form protective membrane at the above-mentioned protection liquid of surface-coated one deck of conductive layer.Then, the glass preheating 15 minutes under 370 DEG C of conditions will protective membrane being coated with.Afterwards glass after preheating is put into the fused salt reaction 5 hours of 440 DEG C, then glass is slowly taken out from fused salt, put into temperature and the close annealing furnace of temperature of molten salt is annealed to room temperature, obtain one side toughened glass.
The protective membrane on removing one side toughened glass surface and other pollutents are then clean by ultrasonic cleaning.The one side toughened glass cleaned up is adopted two interference technique test surfaces stress and exchanges the degree of depth, the instrument used is FSM-60LE measuring stress instrument.The experimental data obtained is as follows:
The test result on the surface of conductive layer:
Exchange stress (Cs): 523Mpa.
The exchange degree of depth (DOL) of stressor layers: the upper limit: 10.6 μm, lower limit: 10.0 μm.
, without interference fringe, not there is chemical exchange, there is no tempering in the test result of the glass surface of non-depositing conducting layer: test less than data.
Embodiment 4
The mixture of 0.15g metasilicic acid and two silicic acid, 0.45g disilicic acid, 0.15g sodium bicarbonate, 7.5g acetone, 27g ethanol and 114.8g water are mixed; wherein; the mixture of metasilicic acid and two silicic acid comprises the metasilicic acid of 0.05g and two silicic acid of 0.1g, obtains protecting liquid.
Dry after being had by a surface deposition SodaLime glass cleaning of conductive layer clean, then form protective membrane at the above-mentioned protection liquid of surface-coated one deck of conductive layer.Then, the glass preheating 15 minutes under 370 DEG C of conditions will protective membrane being coated with.Afterwards glass after preheating is put into the fused salt reaction 5 hours of 440 DEG C, then glass is slowly taken out from fused salt, put into temperature and the close annealing furnace of temperature of molten salt is annealed to room temperature, obtain one side toughened glass.
The protective membrane on removing one side toughened glass surface and other pollutents are then clean by ultrasonic cleaning.The one side toughened glass cleaned up is adopted two interference technique test surfaces stress and exchanges the degree of depth, the instrument used is FSM-60LE measuring stress instrument.The experimental data obtained is as follows:
The test result on the surface of conductive layer:
Exchange stress (Cs): 509Mpa.
The exchange degree of depth (DOL) of stressor layers: the upper limit: 10.1 μm, lower limit: 9.2 μm.
, without interference fringe, not there is chemical exchange, there is no tempering in the test result of the glass surface of non-depositing conducting layer: test less than data.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (4)

1. prepare a protection liquid for one side toughened glass, it is characterized in that, comprise each component of following mass percentage:
2. the protection liquid preparing one side toughened glass according to claim 1, is characterized in that, comprises each component of following mass percentage:
3. the protection liquid preparing one side toughened glass according to claim 1, is characterized in that, in the mixture of described metasilicic acid and two silicic acid, the mass ratio of metasilicic acid and two silicic acid is 1:1 ~ 10.
4. the protection liquid preparing one side toughened glass according to claim 1, is characterized in that, described water soluble alkali is potassium hydroxide, sodium hydroxide, sodium carbonate or sodium bicarbonate.
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CN103332855A (en) * 2013-06-27 2013-10-02 北京北玻安全玻璃有限公司 Thick-plate high-strength chemical toughened glass and preparation method thereof

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Publication number Priority date Publication date Assignee Title
TWI402228B (en) * 2010-09-15 2013-07-21 Wintek Corp Cutting method and thin film process for reinforced glass, preparatory cutting structure of reinforced glass and reinforced glass block

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0251446A (en) * 1988-08-15 1990-02-21 Shimadzu Corp Preparation of optical wave guide
CN102372448A (en) * 2010-08-06 2012-03-14 东莞万士达液晶显示器有限公司 Glass strengthening method and glass applying same
CN103332855A (en) * 2013-06-27 2013-10-02 北京北玻安全玻璃有限公司 Thick-plate high-strength chemical toughened glass and preparation method thereof

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Title
《光学玻璃的化学稳定性及防腐》;卢宏炎;《中国优秀博硕士学位论文全文数据库(硕士),工程科技I辑》;20040915;第2-3页 *

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Effective date of registration: 20160128

Address after: 443005 No. 38, Dalian Road, Yichang, Hubei

Patentee after: YICHANG NANBO DISPLAY DEVICES CO., LTD.

Address before: 518000 Guangdong Province, Shenzhen high tech Zone of Nanshan District City, No. three North Road, CSG Electronics Building

Patentee before: Shenzhen Nanbo Welllight Conductive Coating Co., Ltd.