CN103551694B - Intelligent electric soldering iron - Google Patents
Intelligent electric soldering iron Download PDFInfo
- Publication number
- CN103551694B CN103551694B CN201310544706.XA CN201310544706A CN103551694B CN 103551694 B CN103551694 B CN 103551694B CN 201310544706 A CN201310544706 A CN 201310544706A CN 103551694 B CN103551694 B CN 103551694B
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- China
- Prior art keywords
- pressure
- signal
- alarm
- soldering iron
- timing
- Prior art date
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 238000005476 soldering Methods 0.000 title claims abstract description 50
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 35
- 238000003466 welding Methods 0.000 claims description 51
- 229910000679 solder Inorganic materials 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
- B23K3/033—Soldering irons; Bits electrically heated comprising means for controlling or selecting the temperature or power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Emergency Alarm Devices (AREA)
Abstract
The invention discloses an intelligent electric soldering iron. The intelligent electric soldering iron comprises a soldering iron head component, a pressure sensor, a pressure controller, a timer, a timing control module and an alarming device, wherein the pressure sensor is connected with the soldering iron head component in a butting manner, and the signal output end of the pressure sensor is connected with the pressure controller; one signal output end of the pressure controller is connected with the signal input end of the timer; the signal output end of the timer is connected with the signal input end of the timing control module; the signal output end of the timing control module is connected with the alarming device. The intelligent electric soldering iron disclosed by the invention has the advantages that the soldering time and the soldering pressure of the electric soldering iron can be well controlled, an operator is reminded of paying attention to the time and the pressure beyond the soldering time and the soldering pressure, so that the soldering quality is controlled and the phenomena of insufficient soldering and over soldering are reduced.
Description
Technical Field
The invention relates to an intelligent electric iron, and belongs to the technical field of welding.
Background
At present, the conventional common electric soldering iron can only control temperature, cannot control or feed back information of soldering speed, time and soldering bit pressure, has no alarm feedback, and can only randomly solder by staff. For example: in manual single welding, series welding and other welding of the solar cell, if welding pressure is too low sometimes, the welding is easy to be subjected to empty welding and insufficient welding, and if the welding pressure is too high, the solar cell is easy to break and crack; if the welding speed of the staff is too high, the cold solder and the air solder are easy to be welded; if the welding speed of the staff is too slow, the staff is easy to overweld; the manual work is difficult to control, and the cold joint and the over-welding are easy to carry out.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an intelligent electric soldering iron which can well control the welding time and the welding pressure of the electric soldering iron and remind an operator of paying attention when the welding time and the welding pressure are not within the range, thereby controlling the welding quality and reducing the phenomena of insufficient soldering and over-soldering.
In order to solve the technical problems, the technical scheme of the invention is as follows: an intelligent electric soldering iron comprises an iron head assembly, a pressure sensor, a pressure controller, a timer, a timing control module and an alarm device; wherein,
the pressure sensor is abutted with the soldering bit assembly, and the signal output end of the pressure sensor is connected with the pressure controller and used for collecting a pressure signal acted on the soldering bit assembly and transmitting the pressure signal to the pressure controller;
the pressure controller is provided with a pressure range signal, and when the received pressure signal is within the pressure range signal, a first timing enabling signal is generated and transmitted to the timer to control the timing of the timer to start; when the pressure signal is not received, generating a second timing enable signal and transmitting the second timing enable signal to the timer to control the timing of the timer to stop;
the signal output end of the timer is connected with the signal input end of the timing control module and used for generating a welding time signal according to the first timing enable signal and the second timing enable signal and transmitting the welding time signal to the timing control module;
and the signal output end of the timing control module is connected with the alarm device, and a welding time range signal is arranged in the timing control module and used for generating a corresponding alarm triggering signal and transmitting the alarm triggering signal to the alarm device to control the alarm device to give an alarm when the received welding time signal is not in the welding time range signal.
And in order to further remind an operator of the fact that the welding pressure is not within the welding pressure range in time, the other signal output end of the pressure controller is connected with the alarm device and is also used for generating a corresponding alarm triggering signal to be transmitted to the alarm device to control the alarm device to give an alarm when the received pressure signal does not reach the pressure range signal.
In order to further control the temperature and the power of the soldering iron head assembly and ensure the temperature required by welding, the intelligent electric soldering iron further comprises a power controller, wherein a temperature sensor is arranged at the head end of the soldering iron head assembly and is connected with the power controller.
Further, in order to enable the pressure to be too low or too high and the time to be too short or too long to respectively remind an operator of paying attention and facilitate distinguishing, the alarm device is provided with a sound alarm and/or an alarm indicating lamp group, wherein the alarm indicating lamp group comprises a pressure alarm indicating lamp corresponding to the pressure controller and a time alarm indicating lamp corresponding to the timing control module.
After the technical scheme is adopted, the pressure sensor can transmit the pressure of the soldering iron head assembly to the pressure controller after the pressure is applied, the pressure controller is provided with a pressure range signal consisting of an upper pressure limit and a lower pressure limit, once the pressure exists, the pressure controller starts to operate, and the default is the start of welding; if the pressure is zero, the pressure is in an idle state by default, the pressure sensor transmits a pressure signal to the pressure controller, the pressure controller judges whether the pressure reaches the standard, the timer is controlled to time under the condition that the pressure reaches the standard, the timing control module is used for generating a corresponding timing control signal according to a corresponding welding time signal, the alarm device receives the signal of the timing control module, and the alarm is given when the time is insufficient or excessive; in addition, when the other signal output end of the pressure controller is connected with the alarm device, the pressure controller can control the audible and visual alarm to give an alarm under the condition that the pressure does not reach the standard, and the alarm device can give an alarm under any condition that the pressure does not reach the standard or the time does not reach the standard, so that the welding quality is well controlled, and the phenomena of insufficient soldering and over-soldering are reduced.
Drawings
Fig. 1 is a schematic structural diagram of the intelligent electric soldering iron of the present invention.
Detailed Description
In order that the manner in which the present invention is made will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings,
as shown in fig. 1, an intelligent electric soldering iron comprises a soldering iron head assembly 1, a pressure sensor 2, a pressure controller 3, a timer 4, a timing control module 5 and an alarm device 6; wherein,
the pressure sensor 2 is abutted to the soldering bit assembly 1, and the signal output end of the pressure sensor is connected with the pressure controller 3 and used for collecting a pressure signal acted on the soldering bit assembly 1 and transmitting the pressure signal to the pressure controller 3;
the pressure controller 3 is provided with a signal output end connected with a signal input end of the timer 4, a pressure range signal is arranged in the pressure controller 3, and when the received pressure signal is in the pressure range signal, a first timing enabling signal is generated and transmitted to the timer 4 to control the timing of the timer to start; when the pressure signal is not received, generating a second timing enable signal and transmitting the second timing enable signal to the timer 4 to control the timing of the timer to stop;
the signal output end of the timer 4 is connected with the signal input end of the timing control module 5, and the timer is used for generating a welding time signal according to the first timing enable signal and the second timing enable signal and transmitting the welding time signal to the timing control module 5;
and the signal output end of the timing control module 5 is connected with the alarm device 6, and a welding time range signal is arranged in the timing control module 5 and is used for generating a corresponding alarm triggering signal and transmitting the corresponding alarm triggering signal to the alarm device 6 to control the alarm when the received welding time signal is not in the welding time range signal. After the pressure is applied, the pressure sensor 2 transmits the pressure of the soldering iron head assembly 1 to the pressure controller 3, the pressure controller 3 is provided with a pressure range signal consisting of an upper pressure limit and a lower pressure limit, once the pressure exists, the pressure controller 3 starts to operate, and the welding is started by default; if the pressure is zero, the default is an idle state, the pressure sensor 2 transmits a pressure signal to the pressure controller 3, the pressure controller 3 judges whether the pressure reaches the standard, the timer 4 is controlled to time under the condition that the pressure reaches the standard, the timing control module 5 is used for generating a corresponding timing control signal according to a corresponding welding time signal, and the alarm device 6 receives the signal of the timing control module and gives an alarm when the time is insufficient or excessive.
In order to remind an operator of the fact that the welding pressure is not within the welding pressure range in time, the other signal output end of the pressure controller 3 is connected with the alarm device 6 and is also used for generating a corresponding alarm triggering signal and transmitting the alarm triggering signal to the alarm device 6 to control the alarm when the received pressure signal does not reach the pressure range signal. And the pressure controller can control the audible and visual alarm to give an alarm under the condition that the pressure does not reach the standard.
In order to control the temperature and the power of the soldering bit assembly 1, the intelligent electric soldering iron further comprises a power controller 7, a temperature sensor 8 is arranged at the head end of the soldering bit assembly 1, and the temperature sensor 8 is connected with the power controller 7.
In order to make the pressure too low or too high and the time too short or too long to respectively remind the operator of the attention, and facilitate the distinction, the alarm device 6 is provided with a sound alarm and/or an alarm indicating lamp group, wherein the alarm indicating lamp group comprises a pressure alarm indicating lamp corresponding to the pressure controller 3 and a time alarm indicating lamp corresponding to the timing control module 5. The pressure alarm indicator lamp can adopt a red alarm lamp, and the time alarm indicator lamp can adopt a yellow alarm lamp.
According to the embodiment, on the premise of controlling the welding temperature, the welding time and the welding pressure of the electric soldering iron can be controlled, timing is started after the pressure is reached, welding is required to be finished within a specified time, an alarm can be given when the time is over or the time is too short, and an alarm can be given when the pressure is not reached or the pressure exceeds the range. Therefore, the welding quality can be controlled, the welding cold solder and the welding empty solder are reduced, the over-welding is reduced, the welding quality is improved, and the temperature power control function of the common electric soldering iron is realized.
The above embodiments are described in further detail to solve the technical problems, technical solutions and advantages of the present invention, and it should be understood that the above embodiments are only examples of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. An intelligent electric iron which is characterized in that: the soldering iron comprises a soldering iron head component (1), a pressure sensor (2), a pressure controller (3), a timer (4), a timing control module (5) and an alarm device (6); wherein,
the pressure sensor (2) is abutted to the soldering iron head component (1), and the signal output end of the pressure sensor is connected with the pressure controller (3) and is used for acquiring a pressure signal acted on the soldering iron head component (1) and transmitting the pressure signal to the pressure controller (3);
the pressure controller (3) is connected with the signal input end of the timer (4) through a signal output end, a pressure range signal is arranged in the pressure controller (3), and when the received pressure signal is in the pressure range signal, a first timing enabling signal is generated and transmitted to the timer (4) to control the timing of the timer to start; when the pressure signal is not received, generating a second timing enable signal and transmitting the second timing enable signal to the timer (4) to control the timing of the timer to stop;
the signal output end of the timer (4) is connected with the signal input end of the timing control module (5) and is used for generating a welding time signal according to the first timing enable signal and the second timing enable signal and transmitting the welding time signal to the timing control module (5);
and the signal output end of the timing control module (5) is connected with the alarm device (6), and a welding time range signal is arranged in the timing control module (5) and is used for generating a corresponding alarm triggering signal and transmitting the alarm triggering signal to the alarm device (6) to control the alarm when the received welding time signal is not in the welding time range signal.
2. The intelligent electric soldering iron of claim 1, wherein: the other signal output end of the pressure controller (3) is connected with an alarm device (6) and is also used for generating a corresponding alarm triggering signal to be transmitted to the alarm device (6) to control the alarm when the received pressure signal does not reach the pressure range signal.
3. An intelligent electric soldering iron according to claim 1 or claim 2, characterised in that: the soldering iron head assembly is characterized by further comprising a power controller (7), wherein a temperature sensor (8) is arranged at the head end of the soldering iron head assembly (1), and the temperature sensor (8) is connected with the power controller (7).
4. The intelligent electric soldering iron of claim 2, wherein: the alarm device (6) is provided with a sound alarm and/or an alarm indicating lamp set, wherein the alarm indicating lamp set comprises a pressure alarm indicating lamp corresponding to the pressure controller (3) and a time alarm indicating lamp corresponding to the timing control module (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310544706.XA CN103551694B (en) | 2013-11-06 | 2013-11-06 | Intelligent electric soldering iron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310544706.XA CN103551694B (en) | 2013-11-06 | 2013-11-06 | Intelligent electric soldering iron |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103551694A CN103551694A (en) | 2014-02-05 |
| CN103551694B true CN103551694B (en) | 2015-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310544706.XA Active CN103551694B (en) | 2013-11-06 | 2013-11-06 | Intelligent electric soldering iron |
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| CN (1) | CN103551694B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2915654C (en) * | 2015-07-08 | 2018-05-01 | Delaware Capital Formation, Inc. | An intelligent soldering cartridge for automatic soldering connection validation |
| CN108637419B (en) * | 2018-04-18 | 2021-06-08 | 北京四方继保自动化股份有限公司 | Intelligent electric soldering iron device and method for controlling welding operation by using same |
| CN109365946B (en) * | 2018-11-26 | 2024-03-15 | 厦门海洋职业技术学院 | Constant temperature welding table with data acquisition function |
| CN110613507A (en) * | 2019-09-26 | 2019-12-27 | 成都美益达医疗科技有限公司 | Electric heating pen for absorbing skull lock shaping |
| CN112621009A (en) * | 2020-12-22 | 2021-04-09 | 黄志鹏 | Low-dust environment-friendly carbon steel welding electrode |
| CN112756730A (en) * | 2021-01-21 | 2021-05-07 | 国营芜湖机械厂 | Menu type electric soldering iron with preset time and temperature parameters |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6111222A (en) * | 1998-06-23 | 2000-08-29 | Japan Unix Co., Ltd. | Soldering apparatus with safety device |
| CN102350558B (en) * | 2011-09-20 | 2013-05-01 | 江阴鑫辉太阳能有限公司 | Electric soldering iron with soldering pressure monitoring device |
| CN102528201B (en) * | 2011-12-15 | 2014-12-31 | 华东光电集成器件研究所 | Manual welding device |
| CN202398918U (en) * | 2011-12-30 | 2012-08-29 | 上海晶太光伏科技有限公司 | Electric iron with controllable pressure |
| CN202438760U (en) * | 2012-01-31 | 2012-09-19 | 厦门大学 | Electric iron holder based on intelligent temperature-control power-off protection |
| CN202498280U (en) * | 2012-03-21 | 2012-10-24 | 厦门嘉裕德汽车电子科技有限公司 | Time control alarm system for electric iron |
| CN203804368U (en) * | 2013-11-06 | 2014-09-03 | 常州天合光能有限公司 | Intelligent electric soldering iron |
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| CN103551694A (en) | 2014-02-05 |
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2 Patentee after: TRINASOLAR Co.,Ltd. Address before: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2 Patentee before: trina solar Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP03 | Change of name, title or address |
Address after: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2 Patentee after: trina solar Ltd. Address before: Tianhe Electronic Industrial Park Road 213022 north of Jiangsu Province, Changzhou City, No. 2 Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201223 Address after: 224000 No. five mountain road, Yancheng economic and Technological Development Zone, Yancheng City, Jiangsu, 101 Patentee after: YANCHENG TIANHE GUONENG PHOTOVOLTAIC TECHNOLOGY CO.,LTD. Address before: 213031 Tianhe PV Industrial Park No. 2, Xinbei District, Changzhou, Jiangsu Patentee before: TRINASOLAR Co.,Ltd. |
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| TR01 | Transfer of patent right |