CN103551119A - Oyster shell heavy metal ions absorbent and preparation method thereof - Google Patents
Oyster shell heavy metal ions absorbent and preparation method thereof Download PDFInfo
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 title claims abstract description 33
- 229910001385 heavy metal Inorganic materials 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title claims description 6
- 230000002745 absorbent Effects 0.000 title 1
- 239000002250 absorbent Substances 0.000 title 1
- 150000002500 ions Chemical class 0.000 title 1
- 239000000843 powder Substances 0.000 claims abstract description 23
- 239000003463 adsorbent Substances 0.000 claims abstract description 13
- 229910000278 bentonite Inorganic materials 0.000 claims abstract description 9
- 239000000440 bentonite Substances 0.000 claims abstract description 9
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000013329 compounding Methods 0.000 claims abstract description 6
- PNGBYKXZVCIZRN-UHFFFAOYSA-M sodium;hexadecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCCCCCS([O-])(=O)=O PNGBYKXZVCIZRN-UHFFFAOYSA-M 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 238000002715 modification method Methods 0.000 claims 1
- 241000237502 Ostreidae Species 0.000 abstract description 8
- 235000020636 oyster Nutrition 0.000 abstract description 8
- 238000005469 granulation Methods 0.000 abstract description 6
- 230000003179 granulation Effects 0.000 abstract description 6
- 238000001354 calcination Methods 0.000 abstract description 5
- 239000002131 composite material Substances 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract description 5
- 239000012798 spherical particle Substances 0.000 abstract description 5
- 238000002156 mixing Methods 0.000 abstract description 3
- 238000005563 spheronization Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 238000009360 aquaculture Methods 0.000 description 8
- 244000144974 aquaculture Species 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 235000015170 shellfish Nutrition 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 229910021532 Calcite Inorganic materials 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- -1 extrude Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000003837 high-temperature calcination Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明涉及一种牡蛎壳复合重金属吸附剂,其特征在于:将牡蛎壳磨粉,过100目筛,加入0.4%SDS溶液进行改性,过滤烘干后,将改性牡蛎壳粉末与膨润土以重量比2:1的比例进行复配混匀,进行挤压造粒、滚圆、煅烧获得球形颗粒复合重金属吸附剂。The invention relates to an oyster shell composite heavy metal adsorbent, which is characterized in that: oyster shells are ground into powder, passed through a 100-mesh sieve, modified by adding 0.4% SDS solution, filtered and dried, and modified oyster shell powder is mixed with bentonite Compounding and mixing at a weight ratio of 2:1, extrusion granulation, spheronization, and calcination to obtain spherical particle composite heavy metal adsorbents.
Description
技术领域 technical field
本发明涉及一种水产加工副产物精深加工技术,开发新型水质重金属吸附剂及其制备方法。 The invention relates to a deep processing technology for by-products of aquatic product processing, and develops a novel water quality heavy metal adsorbent and a preparation method thereof.
背景技术 Background technique
我国贝类年产量占世界产量的60%以上,居世界第一位。这些贝类资源在带动沿海经济快速发展的同时,也不可避免地产生大量废弃贝壳,这些废弃的贝壳资源如不加以很好利用,也会带来大量固体废弃物,对环境产生不良影响。 The annual output of shellfish in my country accounts for more than 60% of the world's output, ranking first in the world. While these shellfish resources drive the rapid development of coastal economy, they will inevitably produce a large number of discarded shells. If these discarded shell resources are not well utilized, they will also bring a large amount of solid waste and have a negative impact on the environment.
牡蛎有左右两个贝壳,右壳又称上壳,左壳又称下壳。牡蛎壳根据形成的方式和组织结构的不同分为3层:最外一层为角质层或皮层(periostracum),包含了贝壳素,对外界化学性物品的腐蚀具有较强的抵抗力;中间为棱柱层(prismatic layer),由多角形棱状结晶的石灰质沉淀构成,含大量2-10 μm的孔穴;内层为珍珠层(pearl layer),主要由方解石构成,能够逐渐增厚,随着牡蛎年龄的增大,珍珠层的层次也会越多。牡蛎壳由于具有特殊的物理构造,其内部具有为数众多的互相连通的孔道,含大量2-10 μm微孔,经处理可产生多种不同功能孔穴结构,使其具有较强的吸附能力、交换能力和催化分解等作用 ,能够很好地吸附养殖用水中的重金属,有机磷等成分,同时具有良好的水质澄清作用。中国沿海每年产生约100万吨废弃的牡蛎壳,这些“堆积成灾”的原材料造就了产品成本的低廉性、可开发性,具有强大的市场竞争力。用牡蛎壳粉来处理养殖用水,让牡蛎壳变废为宝,可有效地改善水产养殖环境,增加鱼类食品安全性。用牡蛎壳粉处理养殖用水是一种操作简单、投入资金少的处理技术,采用这一技术对养殖用水进行处理具有高效低耗、无二次污染的优势,有效减少养殖水中重金属、氮磷等污染物的含量,改善水产养殖环境。目前运用此方法处理养殖用水的研究还比较少,具广阔的空间和良好的前景。 Oysters have left and right shells, the right shell is also called the upper shell, and the left shell is also called the lower shell. Oyster shells are divided into 3 layers according to the formation method and tissue structure: the outermost layer is the cuticle or cortex (periostracum), which contains conchoids and has strong resistance to corrosion by external chemicals; the middle layer is The prismatic layer is composed of calcareous precipitates with polygonal prismatic crystals, containing a large number of pores of 2-10 μm; the inner layer is the pearl layer, mainly composed of calcite, which can gradually thicken. As the age increases, the layers of the nacre will increase. Due to the special physical structure of oyster shells, there are a large number of interconnected pores inside, including a large number of 2-10 μm micropores, which can produce a variety of different functional pore structures after treatment, so that they have strong adsorption capacity and exchange capacity. It can well absorb heavy metals, organic phosphorus and other components in aquaculture water, and has a good water quality clarification effect. About 1 million tons of discarded oyster shells are produced along the coast of China every year. These "accumulated" raw materials make the product cost low, developable, and have strong market competitiveness. Using oyster shell powder to treat aquaculture water and turning oyster shell waste into treasure can effectively improve the aquaculture environment and increase fish food safety. Treating aquaculture water with oyster shell powder is a treatment technology with simple operation and low investment. Using this technology to treat aquaculture water has the advantages of high efficiency, low consumption, and no secondary pollution. It can effectively reduce heavy metals, nitrogen, phosphorus, etc. in aquaculture water. The content of pollutants can improve the aquaculture environment. At present, there are relatively few studies on the use of this method to treat aquaculture water, and it has broad space and good prospects.
发明内容 Contents of the invention
本发明涉及一种牡蛎壳复合重金属吸附剂,其特征在于:将牡蛎壳磨粉,过100目筛,加入0.4%SDS溶液进行改性,过滤烘干后,将改性牡蛎壳粉末与膨润土以重量比2:1的比例进行复配混匀,进行挤压造粒、滚圆、煅烧获得球形颗粒复合重金属吸附剂。 The invention relates to an oyster shell composite heavy metal adsorbent, which is characterized in that: oyster shells are ground into powder, passed through a 100-mesh sieve, modified by adding 0.4% SDS solution, filtered and dried, and modified oyster shell powder is mixed with bentonite Compounding and mixing at a weight ratio of 2:1, extrusion granulation, spheronization, and calcination to obtain spherical particle composite heavy metal adsorbents.
本发明要解决的技术问题是增强牡蛎壳重金属吸附效率及开发易于应用的产品形态。该制备方法综合应用了十六烷基磺酸钠(SDS)进行改性、与膨润土进行复配、高温煅烧三种方法,有效地提高牡蛎壳粉的重金属吸附能力;并且应用膨润土的粘性特性,采用挤压造粒、滚圆和煅烧方法,制备小球型颗粒吸附剂,是该吸附剂易于运输、储藏和施用。该方法工艺简单、成本低廉,具有较好的应用性。 The technical problem to be solved by the invention is to enhance the heavy metal adsorption efficiency of the oyster shell and to develop an easy-to-apply product form. The preparation method comprehensively applies three methods of sodium hexadecylsulfonate (SDS) modification, compounding with bentonite, and high-temperature calcination, which effectively improves the heavy metal adsorption capacity of oyster shell powder; and uses the viscosity characteristics of bentonite, The small spherical particle adsorbent is prepared by extrusion granulation, spheronizing and calcining, which makes the adsorbent easy to transport, store and apply. The method has simple process, low cost and good applicability.
本发明制备新型牡蛎壳的重金属吸附剂的方法主要有以下步骤。 The method for preparing the heavy metal adsorbent of novel oyster shells in the present invention mainly includes the following steps.
1、牡蛎壳粉碎:将牡蛎壳除杂洗净、干燥、粉碎,过100目筛,获得牡蛎壳粉末。 1. Oyster shell crushing: remove impurities, wash the oyster shell, dry, pulverize, and pass through a 100-mesh sieve to obtain oyster shell powder.
2、牡蛎壳改性:称取牡蛎壳粉,加入2倍体积的浓度为0.4%十六烷基磺酸钠(SDS)溶液,60℃恒温下搅拌2 h,过滤,60℃下烘干,粉碎过100目筛,干燥密封备用。 2. Oyster shell modification: Weigh oyster shell powder, add 2 times the volume of 0.4% sodium hexadecylsulfonate (SDS) solution, stir at 60°C for 2 hours, filter, and dry at 60°C. Crushed through a 100-mesh sieve, dried and sealed for later use.
3、复配:将改性牡蛎壳粉末与膨润土以重量比2:1的比例进行复配混匀。 3. Compounding: compound and mix the modified oyster shell powder and bentonite at a weight ratio of 2:1.
4、造型:将复配原料加水拌匀,进行挤压造粒、滚圆,获得粒径4-6 mm球形颗粒。 4. Shaping: Mix the compound raw materials with water, extrude, granulate, and spheronize to obtain spherical particles with a particle size of 4-6 mm.
5、煅烧:将球形粒状小球与550-600℃煅烧2 h,取出冷却,密封包装,即为牡蛎壳重金属吸附剂。 5. Calcination: Spherical granular pellets are calcined at 550-600°C for 2 hours, taken out and cooled, sealed and packaged, which is the oyster shell heavy metal adsorbent.
本发明提供的牡蛎壳水质重金属吸附剂具有如下特点。 The oyster shell water quality heavy metal adsorbent provided by the invention has the following characteristics.
1、对Cu2+、Zn2+、Pb2+、Cd2+、Cr(Ⅵ)等重金属具有良好的吸附作用。 1. It has a good adsorption effect on heavy metals such as Cu 2+ , Zn 2+ , Pb 2+ , Cd 2+ , and Cr(Ⅵ).
2、球状吸附小球具有流动性好、易包装、易储存、易运输、不易破碎的特点。 2. Spherical adsorption beads have the characteristics of good fluidity, easy packaging, easy storage, easy transportation, and not easy to break.
3、该水质改良剂成本低廉,制备方法简单,效果良好,且在使用时不会产生二次污染。 3. The water quality improver has low cost, simple preparation method, good effect and no secondary pollution during use.
具体实施方式 Detailed ways
为了便于理解本发明,特列举实施例,以进一步诠释本发明,而不是对本发明的任何方式的限制。 In order to facilitate the understanding of the present invention, examples are specifically cited to further explain the present invention, but not to limit the present invention in any way.
1、牡蛎壳粉制备:将120 kg牡蛎壳清洗、干燥后,用万能粉碎机粉碎,用100目筛过筛,得到100 kg牡蛎壳粉末。 1. Preparation of oyster shell powder: 120 kg of oyster shells were cleaned and dried, pulverized with a universal grinder, and sieved with a 100-mesh sieve to obtain 100 kg of oyster shell powder.
2、牡蛎壳粉改性:将100kg牡蛎壳粉装入调配罐中,加入60℃预热0.4%十六烷基磺酸钠(SDS)200L,恒温60℃匀速搅拌2 h后,板框过滤除水,获得改性牡蛎壳粉,将改性牡蛎壳粉在烘箱内60℃烘干,万能粉碎机粉碎,获得改性牡蛎壳粉。 2. Modification of oyster shell powder: put 100kg of oyster shell powder into a blending tank, add 200L of 0.4% sodium hexadecylsulfonate (SDS) preheated at 60°C, stir at a constant temperature of 60°C for 2 hours, and filter with plate and frame Water is removed to obtain modified oyster shell powder, which is dried in an oven at 60° C. and pulverized by a universal grinder to obtain modified oyster shell powder.
3、复配:在混匀机中,加入100 kg改性牡蛎壳粉,50 kg膨润土,充分搅拌30 min,使两样品充分混匀。 3. Compounding: In a mixer, add 100 kg of modified oyster shell powder and 50 kg of bentonite, and stir for 30 minutes to fully mix the two samples.
4、造型:在混匀的复合粉末中加水30 kg,搅拌均匀,将复配原料加水捏合成块状,置挤压造粒机中进行造粒,进行挤压造粒,造粒粒径4-6 mm,将颗粒转移至滚圆机上滚圆,获得粒径4-6 mm球形颗粒。 4. Modeling: Add 30 kg of water to the mixed composite powder, stir evenly, add water to the compound raw material and knead it into a block, put it in an extrusion granulator for granulation, and carry out extrusion granulation, and the granulation particle size is 4 -6 mm, transfer the particles to a spheronizer for spheronization to obtain spherical particles with a particle size of 4-6 mm.
5、煅烧:将球形粒状小球于马弗炉中,调温至550-600℃煅烧2 h,取出冷却,密封包装,获得牡蛎壳重金属吸附剂产品。将该小球进行重金属吸附试验,结果显示,吸附小球的Cu2+、Zn2+、Pb2+、Cd2+、Cr(Ⅵ)吸附率分别为96.12%、87.32%、85.31%、88.32%、88.44%。 5. Calcination: Put spherical granular pellets in a muffle furnace, adjust the temperature to 550-600°C and calcinate for 2 hours, take them out to cool, seal and pack them, and obtain the oyster shell heavy metal adsorbent product. The pellets were subjected to a heavy metal adsorption test, and the results showed that the adsorption rates of Cu 2+ , Zn 2+ , Pb 2+ , Cd 2+ , and Cr(Ⅵ) were 96.12%, 87.32%, 85.31%, and 88.32%, respectively. %, 88.44%.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104043392A (en) * | 2014-06-24 | 2014-09-17 | 广西大学 | Method for producing modified bentonite absorbing agent by utilizing SDS (Sodium Dodecyl Sulfate) roasting |
CN104386776A (en) * | 2014-10-31 | 2015-03-04 | 田琳琳 | Composite material for purifying water |
CN105502621A (en) * | 2014-09-22 | 2016-04-20 | 上海市南洋模范中学 | Method for clearing copper ions in water by using cuttlefish shell |
CN106867541A (en) * | 2017-02-23 | 2017-06-20 | 福建省玛塔农业发展有限公司 | A kind of environment-friendly type heavy metal renovation agent and its application and slow release heavy metal remediation fertilizer |
CN107442075A (en) * | 2017-09-14 | 2017-12-08 | 鲁东大学 | A kind of oyster shell adsorbent its preparation method and its application |
CN112591843A (en) * | 2020-12-26 | 2021-04-02 | 昆明理工大学 | Method for treating heavy metal-containing acidic wastewater by using waste |
CN113881249A (en) * | 2021-11-24 | 2022-01-04 | 吴振清 | A kind of oyster shell powder composite filler with superhydrophobicity and preparation method thereof |
KR102739300B1 (en) * | 2023-11-14 | 2024-12-05 | 주식회사 블루랩스 | Manufacturing method of a composition for adsorbent using oyster shells |
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2013
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Non-Patent Citations (1)
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林荣晓等: "牡蛎壳粉对水体中低浓度重金属离子的吸附性能研究", 《福建水产》 * |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104043392A (en) * | 2014-06-24 | 2014-09-17 | 广西大学 | Method for producing modified bentonite absorbing agent by utilizing SDS (Sodium Dodecyl Sulfate) roasting |
CN104043392B (en) * | 2014-06-24 | 2016-02-24 | 广西大学 | A kind of method utilizing SDS baked for producing modified bentonite adsorbent |
CN105502621A (en) * | 2014-09-22 | 2016-04-20 | 上海市南洋模范中学 | Method for clearing copper ions in water by using cuttlefish shell |
CN104386776A (en) * | 2014-10-31 | 2015-03-04 | 田琳琳 | Composite material for purifying water |
CN106867541A (en) * | 2017-02-23 | 2017-06-20 | 福建省玛塔农业发展有限公司 | A kind of environment-friendly type heavy metal renovation agent and its application and slow release heavy metal remediation fertilizer |
CN107442075A (en) * | 2017-09-14 | 2017-12-08 | 鲁东大学 | A kind of oyster shell adsorbent its preparation method and its application |
CN112591843A (en) * | 2020-12-26 | 2021-04-02 | 昆明理工大学 | Method for treating heavy metal-containing acidic wastewater by using waste |
CN113881249A (en) * | 2021-11-24 | 2022-01-04 | 吴振清 | A kind of oyster shell powder composite filler with superhydrophobicity and preparation method thereof |
KR102739300B1 (en) * | 2023-11-14 | 2024-12-05 | 주식회사 블루랩스 | Manufacturing method of a composition for adsorbent using oyster shells |
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