CN103545658B - A kind of electric interfaces design for fast changing battery of electric vehicle - Google Patents

A kind of electric interfaces design for fast changing battery of electric vehicle Download PDF

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Publication number
CN103545658B
CN103545658B CN201310512050.3A CN201310512050A CN103545658B CN 103545658 B CN103545658 B CN 103545658B CN 201310512050 A CN201310512050 A CN 201310512050A CN 103545658 B CN103545658 B CN 103545658B
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China
Prior art keywords
electric interfaces
battery case
felt pad
automobile chassis
terminal
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CN201310512050.3A
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CN103545658A (en
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孙江明
欧阳典乐
明巧红
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Shanghai Zhongke Shenjiang Electric Vehicle Co Ltd
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Shanghai Zhongke Shenjiang Electric Vehicle Co Ltd
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Abstract

The invention discloses a kind of electric interfaces designs for fast changing battery of electric vehicle, including a suspension frame assembly, one automobile chassis electric interfaces and a battery case electric interfaces, automobile chassis electric interfaces are set in suspension basket assembly, battery case electric interfaces are set to below automobile chassis electric interfaces, use through the invention, using the suction of magnet, make electric interfaces will not due to automobile bumpiness and spring low-response and separate;The bottom of automobile chassis electric interfaces is stained with waterproof rubber ring, and battery case electric interfaces have the muscle of a circle protrusion, after the two is in close contact, can play to the sealing waterproof inside electric interfaces;The use of frame is suspended by automobile chassis electric interfaces solves the friction that can occur between automobile chassis electric interfaces and battery case electric interfaces when battery case all around shakes slightly.

Description

A kind of electric interfaces design for fast changing battery of electric vehicle
Technical field
It is designed the present invention relates to a kind of fast changing battery structure more particularly to a kind of for the electrical of fast changing battery of electric vehicle Interface design.
Background technique
At present there are many kinds of fast changing battery of electric vehicle electric interfaces modes, than using inside with spring if any company Face contact electric interfaces, in addition some companies use bolt-type quick change electric interfaces.Various rapid replacing interfaces are all both advantageous and disadvantageous, from From the point of view of in design, face contact interface position is simple, it is desirable that it is not high, but since spring has a damping, automobile during traveling on Under jolt, spring is unable to summary responses, and contact surface cannot be completely secured and be tightly engaged into, so it is reliable to contact no bolt-type. On the contrary, bolt-type contact is reliable, but positioning requirements are accurate, have been impermissible for relatively large deviation;From service life, face contact The formula service life is long, because not wearing in contact process, only squeezes, and bolt-type has abrasion in docking, so the service life time Number is fewer than face contact.
Summary of the invention
In view of this, the present invention proposes that a kind of electric interfaces for fast changing battery of electric vehicle design, it is above-mentioned to solve The problems such as fast changing battery of electric vehicle electric interfaces are unreliable, and the service life is short.
In order to achieve the above objectives, the technical scheme of the present invention is realized as follows:
A kind of electric interfaces design for fast changing battery of electric vehicle, including a suspension frame assembly, automobile chassis electricity Gas interface and a battery case electric interfaces, wherein the automobile chassis electric interfaces are set in the suspension basket assembly, the electricity Pond case electric interfaces are set to below the automobile chassis electric interfaces;
The suspension basket assembly includes: suspension basket, Z-type connecting bracket, rectangular yielding rubber circle, spin removable pin and installation Bracket;The top of the suspension basket has two right angle racks, and the two sides of the suspension basket have two side stands, the Z-type connection Branch is set up on two side stand, has opening in the Z-type connecting bracket, and the rectangular yielding rubber circle is set to opening Interior, the spin removable pin is set in the rectangular yielding rubber circle, and the mounting bracket connects the Z-type connecting bracket, institute State the bottom that the mounting bracket is withstood at the top of spin removable pin;
The automobile chassis electric interfaces include: upper cover, lower cover and sealing rubber ring;
The upper cover includes: upper cover plate, turn buckle, sealing ring, main spring, single large-current high-voltage socket and the small electricity of multicore Flow Low-voltage socket;The surface of the upper cover plate has several low with the single large-current high-voltage socket and the multicore low current The opening that pressure socket shape matches, the both ends of the upper cover plate have two columns, and the sealing ring is set to the upper cover plate bottom Portion, the turn buckle are set to the side of the upper cover plate, and the main spring entangles the column, and the single large-current high-voltage is inserted Seat and the multicore low current Low-voltage socket are set in opening;
The lower cover includes: lower cover plate, press strip bracket, felt pad A, square insulating pedestal, round insulation pedestal, permanent magnet Block, high current terminal A, low current terminal A, terminal springs A, terminal springs B and dielectric pin;The bottom surface of the lower cover plate has Have several openings to match with the square insulating pedestal and the round insulation base shape, the square insulating pedestal and The round insulation pedestal is set in opening, and the high current terminal A is set in the round insulation pedestal, the low current end Sub- A is set to the dielectric pin bottom, and the low current terminal A and the dielectric pin are connected in the square insulating pedestal, The terminal springs A entangles the dielectric pin in the high current terminal A, and the felt pad A is set to the high current terminal A The top of the interior dielectric pin, the terminal springs B entangle the dielectric pin, and the press strip branch is set up in the square insulating The outside of pedestal and the round insulation pedestal and the bottom for being fixed on the lower cover plate, the permanent magnetic iron block are set to the circle The outside of insulator foot;
The battery case electric interfaces include: battery case electric interfaces panel, waterproof rib and battery case electric interfaces frame;
The battery case electric interfaces panel includes: fixed plate, limit iron block, high current terminal B, low current terminal B, absolutely Edge pads B and felt pad C;There is several and felt pad B and the felt pad C-shape to match on the surface of the fixed plate Opening, the felt pad B and the felt pad C are set in opening, and the high current terminal B is set in the felt pad B, described Low current terminal B is set in the felt pad C, and the limit iron block is set to the fixed board ends.
The above-mentioned electric interfaces for fast changing battery of electric vehicle design, wherein described to be used for fast changing battery of electric vehicle Electric interfaces design structure generally symmetrical structure.
The above-mentioned electric interfaces for fast changing battery of electric vehicle design, wherein the turn buckle is rotatable to be set to institute State the side of upper cover plate.
The present invention is due to the good effect for using above-mentioned technology, generation:
(1) use through the invention, using the suction of magnet so that electric interfaces will not due to automobile bumpiness spring Low-response and separate.
(2) use through the invention, due to the spring ratio of the face contact terminal inside automobile chassis electric interfaces It is larger, and the spring being in contact at the top of automobile chassis electric interfaces with suspension frame is smaller, to rise in battery case Cheng Zhong, terminal inner spring first squeeze, and squeeze after the spring of top, and the two poles of the earth spring guarantees that electric interfaces pressure is sufficiently large, and shape Become larger, is not easy to separate.
(3) use through the invention, the bottom of automobile chassis electric interfaces are stained with one layer of waterproof rubber ring, and battery case Electric interfaces have the muscle of a circle protrusion, after the two is in close contact, can play to the sealing waterproof inside electric interfaces;Automobile Also there is one layer of waterproof rubber ring under the lid of installation socket at the top of chassis electric interface, guarantees the waterproof of lid.
(4) use through the invention, by automobile chassis electric interfaces suspend frame use, when battery case all around When pico- shaking, solves the friction that can occur between automobile chassis electric interfaces and battery case electric interfaces.
Detailed description of the invention
The attached drawing for constituting a part of the invention is used to provide further understanding of the present invention, schematic reality of the invention It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is quick change electric interfaces assembly perspective view in the present invention;
Fig. 2 is quick change electrical apparatus interface exploded view in the present invention;
Fig. 3 is the position view of turn buckle after assembling automobile chassis electric interfaces and suspension frame in the present invention;
Fig. 4 is the position view of turn buckle before assembling automobile chassis electric interfaces and suspension frame in the present invention;
Fig. 5 is that frame assembly decomposition diagram is suspended in the present invention;
Fig. 6 is automobile chassis electric interfaces decomposition diagram in the present invention;
Fig. 7 is upper cover scheme of installation in the present invention;
Fig. 8 is that the part in the present invention in lower cover installs decomposition diagram;
Fig. 9 is permanent magnetic iron block schematic view of the mounting position in the present invention;
Figure 10 is battery case electric interfaces decomposition diagram in the present invention;
Figure 11 is that part installs decomposition diagram on battery case electric interfaces panel in the present invention;
Figure 12 is lower cover plate structure chart in the present invention.
1 suspension basket assembly
2 automobile chassis electric interfaces
3 battery case electric interfaces
4 suspension baskets
5 Z-type connecting brackets
6 rectangular yielding rubber circles
7 spin removable pins
8 mounting brackets
9 upper covers
10 lower covers
11 sealing rubber rings
12 upper cover plates
13 turn buckles
14 sealing rings
15 main springs
16 single large-current high-voltage sockets
17 multicore low current Low-voltage sockets
18 lower cover plates
19 press strip brackets
20 felt pad A
21 square insulating pedestals
22 round insulation pedestals
23 permanent magnetic iron blocks
24 high current terminal A
25 low current terminal A
26 terminal springs A
27 terminal springs B
28 dielectric pins
29 battery case electric interfaces panels
30 waterproof ribs
31 battery case electric interfaces frames
32 fixed plates
33 limit iron blocks
34 high current terminal B
35 low current terminal B
36 felt pad B
37 felt pad C
38 right angle racks
39 side stands
40 columns
Specific embodiment
The present invention will be further explained below with reference to the attached drawings and specific examples, but not as the limitation of the invention.
Embodiment:
Incorporated by reference to shown in Fig. 1-12,A kind of electric interfaces for fast changing battery of electric vehicle design, including one outstanding Set frame assembly 1, an automobile chassis electric interfaces 2 and a battery case electric interfaces 3, which is characterized in that automobile chassis electric interfaces 2 In suspension basket assembly 1, battery case electric interfaces 3 are set to 2 lower section of automobile chassis electric interfaces;
Suspension basket assembly 1 includes: suspension basket 4, Z-type connecting bracket 5, rectangular yielding rubber circle 6, spin removable pin 7 and peace Fill bracket 8;The top for suspending basket 4 has two right angle racks 38, and the two sides of suspension basket 4 have two side stands 39, Z-type connecting bracket 5 are set on two side stands 39, have opening in Z-type connecting bracket 5, and rectangular yielding rubber circle 6 is set in opening, spin removable pin 7 are set in rectangular yielding rubber circle 6, and mounting bracket 8 connects Z-type connecting bracket 5, and installation branch is withstood at the top of spin removable pin 7 The bottom of frame 8;
Automobile chassis electric interfaces 2 include: upper cover 9, lower cover 10 and sealing rubber ring 11;
Upper cover 9 includes: upper cover plate 12, turn buckle 13, sealing ring 14, main spring 15,16 He of single large-current high-voltage socket Multicore low current Low-voltage socket 17;The surface of upper cover plate 12 has several and single large-current high-voltage socket 16 and multicore low current The opening that 17 shape of Low-voltage socket matches, the both ends of upper cover plate 12 have two columns 40, and sealing ring 14 is set to 12 bottom of upper cover plate Portion, turn buckle 13 are set to the side of upper cover plate 12, and main spring 15 entangles column 40, and single large-current high-voltage socket 16 and multicore are small Current low-voltage socket 17 is set in opening;
Lower cover 10 includes: lower cover plate 18, press strip bracket 19, felt pad A20, square insulating pedestal 21, round insulation pedestal 22, permanent magnetic iron block 23, high current terminal A24, low current terminal A25, terminal springs A26, terminal springs B27 and dielectric pin 28; The bottom surface of lower cover plate 18 has several openings to match with square insulating pedestal 21 and 22 shape of round insulation pedestal, side Shape insulator foot 21 and round insulation pedestal 22 are set in opening, and high current terminal A24 is set in round insulation pedestal 22, small electricity It flows terminal A25 and is set to dielectric pin bottom 28, low current terminal A25 and dielectric pin 28 are connected at 21 in square insulating pedestal, are held Sub-spring A26 entangles the dielectric pin 28 in high current terminal A24, and felt pad A20 is set to the dielectric pin 28 in high current terminal A24 Top, terminal springs B27 entangles dielectric pin 28, and press strip bracket 19 is set to square insulating pedestal 21 and round insulation pedestal 22 Bottom that is external and being fixed on lower cover plate 18, permanent magnetic iron block 23 are set to the outside of round insulation pedestal 22;
Battery case electric interfaces 3 include: battery case electric interfaces panel 29, waterproof rib 30 and battery case electric interfaces frame 31;
Battery case electric interfaces panel 29 includes: fixed plate 32, limits iron block 33, high current terminal B34, low current terminal B35, felt pad B36 and felt pad C37;The surface of fixed plate 32 has several with felt pad B36 and felt pad C37 shape phase The opening matched, felt pad B36 and felt pad C37 are set in opening, and high current terminal B34 is set in felt pad B36, low current end Sub- B35 is set in felt pad C37, and limit iron block 33 is set to 32 both ends of fixed plate
It is embodiment that the present invention also has following on the basis of the above, continuing with referring to shown in Fig. 1-12,
In further embodiment of the present invention, the structure that the electric interfaces for fast changing battery of electric vehicle design is generally Symmetrical structure.
In further embodiment of the present invention, the rotatable side set on upper cover plate 12 of turn buckle 13.
User can further recognize characteristic and function of the invention according to the following instructions:
The installation step for suspending frame assembly 1, automobile chassis electric interfaces 2 and battery case electric interfaces 3 is as described below:
Suspend the assembly of frame assembly 1:
Step 1: spin removable pin 7 is put on rectangular yielding rubber circle 6, it is then passed through Z-shaped connecting bracket 6, is then then passed through Frame 4 is suspended, screws on nut down below, but nut is not twisted too tight, keeps suspension frame 4 that can teetertotter.
Step 2: the installation branch on the alignment of the hole in the two Z-type connecting brackets 5 installed on frame 4 automobile chassis will be suspended Bolt on frame 8, then tightened with nut.
The assembly of automobile chassis electric interfaces 2:
Step 1: permanent magnetic iron block 23 is mounted in the limiting slot of 10 two sides of lower cover.
Step 2: first by high current terminal A24, terminal springs A26, round insulation pedestal 22, felt pad A20 and pressure Bracket 19 packages in order, and then braiding copper strips one end is screwed on high current terminal A24 again, is finally mounted in whole part Inside lower cover 10, and hexagon socket head cap screw is screwed in outside;Same method packages tetra- core terminal of low current A25, dielectric pin 28, The lead-out wire of four terminals is welded again, then by terminal springs B27, square insulating pedestal 21 and press strip bracket 19 by suitable Sequence packages, and then again by whole part inside lower cover 10, and screws on hexagon socket head cap screw outside.
Step 3: high-low pressure socket is screwed in upper cover 9, then sealing ring 14 is placed on lower lid, then copper braid over braid is another One end is screwed on high-tension terminal, and then low-voltage line is inserted into Low-voltage socket, is finally screwed together upper and lower covers.
Step 4: packing up turn buckle 13, automobile chassis electric interfaces 2 are inserted into suspension frame 4 to the top, then stretch out rotation Turn button 13, so far, the electrical apparatus interface 2 of automobile chassis installs.
The assembly of battery case electric interfaces 3:
Before battery is installed, first battery case electric interfaces panel 29 is carefully connected the wire and installed, specifically first by big small end Son and felt pad are put on across battery case electric interfaces panel 29, reconnect each electric wire, and line passes through 3 frame of battery case electric interfaces Battery case electric interfaces panel 29 is finally fixed on the step in 3 frame of battery case electric interfaces with screw by inside.Finally Battery, and line, joint sealing can be installed.
Electric interfaces contact process is as follows during entire fast changing battery:
When Battery case rises from lower to upper, first 2 inner elastomeric face contact terminal of automobile chassis electric interfaces and electricity Case electric interfaces 3 terminal in pond squeezes, and after limiting iron block 33 in place, entire automobile chassis electric interfaces 2 are in suspension frame 4 as living Plug equally it is whole up, thus squeeze 2 top of automobile chassis electric interfaces with the spring that suspends frame 4 and be in contact, until battery case Rising terminates, and the docking of quick change electric interfaces is completed.When disassembly, do not need have any movement to quick change electric interfaces, directly It is separated down with battery case, because the self weight of battery case is enough to separate permanent magnetic iron block 23.The thing that should be noted is being dismantled It, should not be by magnetic conduction object as under suspension frame 4, in order to avoid be sucked by permanent magnetic iron block 23 after battery case.
In conclusion structure of the invention specifically serves to ensure that
1, when battery case all around shakes slightly, in order to allow automobile chassis electric interfaces electrically to connect with battery case Mouth does not rub, and suspends frame using the automobile chassis electric interfaces that one kind can all around float, suspends on frame assembly End is contacted with chassis spin, and two spin positioning pin surroundings are respectively contacted with a rectangular yielding rubber circle, is shaken in battery case When, automobile chassis electric interfaces and suspension frame are together as battery case shakes, so automobile chassis electric interfaces and battery case Electric interfaces will not rub, and avoid arcing, damage contact.
2, not separated in order to contact automobile chassis electric interfaces preferably with battery case interface, it is electrically connect in automobile chassis It is mouthful internal that permanent magnet is installed, using the suction of magnet so that electric interfaces will not due to automobile bumpiness and spring low-response and divide It opens.
3, the spring of the face contact terminal inside automobile chassis electric interfaces is bigger, and automobile chassis electric interfaces The spring that top is in contact with suspension frame is smaller, so that terminal inner spring first squeezes in battery case uphill process, It is squeezed after the spring of top, the two poles of the earth spring guarantees that electric interfaces pressure is sufficiently large, and deformation is big, is not easy to separate.
4, it is stained with one layer of waterproof rubber ring in the bottom of automobile chassis electric interfaces, and battery case electric interfaces have a circle prominent The muscle risen can play after the two is in close contact to the sealing waterproof inside electric interfaces;At the top of automobile chassis electric interfaces Installation socket lid under also have one layer of waterproof rubber ring, guarantee the waterproof of lid.
The foregoing is merely preferred embodiments of the present invention, are not intended to limit embodiments of the present invention and protection model It encloses, to those skilled in the art, should can appreciate that all with made by description of the invention and diagramatic content Equivalent replacement and obviously change obtained scheme, should all be included within the scope of the present invention.

Claims (3)

1. a kind of electric interfaces for fast changing battery of electric vehicle design, including a suspension frame assembly, an automobile chassis are electrical Interface and a battery case electric interfaces, which is characterized in that the automobile chassis electric interfaces are set in the suspension frame assembly, institute Battery case electric interfaces are stated to be set to below the automobile chassis electric interfaces;
The suspension frame assembly includes: suspension frame, Z-type connecting bracket, rectangular yielding rubber circle, spin removable pin and installation branch Frame;The top of the suspension frame has two right angle racks, and the two sides of the suspension frame have two side stands, the Z-type connection branch It is set up on two side stand, there is the first opening in the Z-type connecting bracket, the rectangular yielding rubber circle is set to first In opening, the spin removable pin is set in the rectangular yielding rubber circle, and the mounting bracket connects the Z-type connection branch Frame withstands the bottom of the mounting bracket at the top of the spin removable pin;
The automobile chassis electric interfaces include: upper cover, lower cover and sealing rubber ring;
The upper cover includes: upper cover plate, and turn buckle, sealing ring, main spring, single large-current high-voltage socket and multicore low current are low Press socket;The surface of the upper cover plate has several slotting with the single large-current high-voltage socket and the multicore low current low pressure The second opening that seat shape matches, the both ends of the upper cover plate have two columns, and the sealing ring is set to the upper cover plate bottom Portion, the turn buckle are set to the side of the upper cover plate, and the main spring entangles the column, and the single large-current high-voltage is inserted Seat and the multicore low current Low-voltage socket are set in the second opening;
The lower cover includes: lower cover plate, press strip bracket, felt pad A, square insulating pedestal, round insulation pedestal, permanent magnetic iron block, High current terminal A, low current terminal A, terminal springs A, terminal springs B and dielectric pin;The bottom surface of the lower cover plate has Several thirds to match with the square insulating pedestal and the round insulation base shape are open, the square insulating pedestal It is set in third opening with the round insulation pedestal, the high current terminal A is set in the round insulation pedestal, described small Current terminal A is set to the dielectric pin bottom, and the low current terminal A and the dielectric pin are connected at the square insulating bottom In seat, the terminal springs A entangles the dielectric pin in the high current terminal A, and the felt pad A is set to the high current The top of the dielectric pin in terminal A, the terminal springs B entangle the dielectric pin, and the press strip branch is set up in the side The outside of shape insulator foot and the round insulation pedestal and the bottom for being fixed on the lower cover plate, the permanent magnetic iron block are set to institute State the outside of round insulation pedestal;
The battery case electric interfaces include: battery case electric interfaces panel, waterproof rib and battery case electric interfaces frame;
The battery case electric interfaces panel includes: fixed plate, limits iron block, high current terminal B, low current terminal B, felt pad B and felt pad C;The surface of the fixed plate has several four to match with the felt pad B and the felt pad C-shape Opening, the felt pad B and the felt pad C are set in the 4th opening, and the high current terminal B is set in the felt pad B, The low current terminal B is set in the felt pad C, and the limit iron block is set to the fixed board ends.
2. the electric interfaces according to claim 1 for fast changing battery of electric vehicle design, which is characterized in that it is described its It is characterized in that, the structure generally symmetrical structure that the electric interfaces for fast changing battery of electric vehicle design.
3. the electric interfaces according to claim 1 for fast changing battery of electric vehicle design, which is characterized in that it is described its It is characterized in that, the rotatable side set on the upper cover plate of the turn buckle.
CN201310512050.3A 2013-10-24 2013-10-24 A kind of electric interfaces design for fast changing battery of electric vehicle Active CN103545658B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108054599A (en) * 2017-12-06 2018-05-18 中车大连机车车辆有限公司 Machine vehicle connector installing plate
CN110190474B (en) * 2019-05-24 2021-02-19 福建星海通信科技有限公司 Battery contact

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Publication number Priority date Publication date Assignee Title
DE10314292A1 (en) * 2003-03-29 2004-10-14 Celik, Zülfikar Car battery with casing and at least two electric terminals, i.e. battery cathode and anode, on casing outside, which are in form of two adjacent sockets for matching plug
CN201018151Y (en) * 2007-01-25 2008-02-06 北京首科能源技术有限公司 Charging safety connector for but not limit to electric automobile
CN201570637U (en) * 2009-11-20 2010-09-01 富港电子(东莞)有限公司 Probe type connector
CN201717468U (en) * 2010-03-10 2011-01-19 杭州市电力局 Plug-and-socket device of charging connector
CN102354828A (en) * 2011-08-09 2012-02-15 普天新能源有限责任公司 Electrical connecting device of power cell box of electric automobile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10314292A1 (en) * 2003-03-29 2004-10-14 Celik, Zülfikar Car battery with casing and at least two electric terminals, i.e. battery cathode and anode, on casing outside, which are in form of two adjacent sockets for matching plug
CN201018151Y (en) * 2007-01-25 2008-02-06 北京首科能源技术有限公司 Charging safety connector for but not limit to electric automobile
CN201570637U (en) * 2009-11-20 2010-09-01 富港电子(东莞)有限公司 Probe type connector
CN201717468U (en) * 2010-03-10 2011-01-19 杭州市电力局 Plug-and-socket device of charging connector
CN102354828A (en) * 2011-08-09 2012-02-15 普天新能源有限责任公司 Electrical connecting device of power cell box of electric automobile

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