CN103543712B - A kind of Full-automatic effluent treatment control device - Google Patents
A kind of Full-automatic effluent treatment control device Download PDFInfo
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- CN103543712B CN103543712B CN201310451842.4A CN201310451842A CN103543712B CN 103543712 B CN103543712 B CN 103543712B CN 201310451842 A CN201310451842 A CN 201310451842A CN 103543712 B CN103543712 B CN 103543712B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
A kind of Full-automatic effluent treatment control device, comprise field controller, the water-pump controlling box of field controller and input equipment, motorized valve control box, flowmeter, liquid level gauge, online turbidimeter, pressure unit, sludge quantity sensor is connected with dose measuring instrument, the water-pump controlling box of field controller and output device, motorized valve control box, electric operator connects, remote monitoring computing machine realizes being connected by cable network or serial ports with field controller, remote monitoring computing machine realizes interconnecting by wireless network and mobile phone terminal, the information that the present invention makes full use of collection carries out Integrated comparative judgement, efficient and rational process computing, conservative control dosage while guarantee water treatment quality, avoid secondary pollution, adopt the fixing and portable mode combined, ensure that the comprehensive of monitoring and convenience, the preliminary reason display function of fault provides very large facility for maintainer.
Description
Technical field
The present invention relates to technical field of waste water processing, be specifically related to a kind of Full-automatic effluent treatment control device.
Background technology
The often mechanization ground of existing water technology performs the evolutionary process of waste water, unilaterally with some parameters for analytic target realizes the control of processing procedure, the not high and resource of system reliability often can not get utilizing well, and Control Room generally need have people stay-at-home.
Along with the raising of scientific and technological level and the develop rapidly of industry, process alleviates industrial pollution has become social question of common concern.Existing technical grade water treatment mode generally can be divided into: several stages such as waste water lifting → treatment and purification filtration → clear water reuse, the process that treatment and purification is filtered is the core of whole processing procedure, the multiple processing modes such as chemical dosing purification, membrane filtration, activated carbon filtration, biological purification, photooxidation can be adopted for different waste water is technique, realizes the purified treatment to waste water from different perspectives.
And the control method of technical grade water treatment emerges in an endless stream especially, utilize the Programmable Logic Controller of Industry Control and host computer, DCS etc. technology to realize diversified automatic water processing controls generally to apply in During Industrial Wastewater Treatment Process, the controllability of its control procedure is large, applied widely, and achieve teletransmission and the Centralized Monitoring of information, greatly facilitate the management of process.
Utilize chemical dosing purification and biomembrane purification to combine, build SNA with sensor, field controller, actuator and remote monitoring machine etc., realize the purified treatment to the industrial waste water that can monitor.Its processing mode is as follows:
By waste water pump and dosing volume pump, waste water and medicament are added treatment and purification device simultaneously, make their modes by membrane filtration after clarifier reacts that clear water is filtered to clear water reserviors, during clear water water outlet, utilize turbidity to show to come the final effect of observation water process.For ensureing the efficient utilization of clarifier, system utilizes the control of time to add blowdown and backwash process, removes mud, dirt etc. in clarifier at set intervals with the utilization of blowoff valve and backwashing pump.
But based on some reasons, the automatic control Consideration of existing water treatment is often comprehensive not, a lot of parameter all only rests on the display monitoring stage, really do not use, the final effect of water treatment is not necessarily desirable, and medicament use amount also cannot control as required automatically, and the safety and stability of system is inadequate, need to ensure Control Room Attended mode, automaticity not enough.
Summary of the invention
In order to overcome the shortcoming of above-mentioned prior art, the object of the present invention is to provide a kind of Full-automatic effluent treatment control device, realizing intelligent unattended full-automatic water processing controls.
In order to achieve the above object, the technical scheme that the present invention takes is:
A kind of Full-automatic effluent treatment control device, comprise field controller, the water-pump controlling box of field controller and input equipment, motorized valve control box, flowmeter, liquid level gauge, online turbidimeter, pressure unit, sludge quantity sensor are connected with dose measuring instrument, the water-pump controlling box of field controller and output device, motorized valve control box, electric operator are connected, remote monitoring computing machine realizes being connected by cable network or serial ports with field controller, and remote monitoring computing machine realizes interconnecting by wireless network and mobile phone terminal.
Described field controller comprises following control program:
1), the control of water inlet flow process: waste water lifting pump is according to wastewater disposal basin liquid level, clarifier delivery turbidity, pressure, time, the ruuning situation of dosing volume pump realizes the automatic control of water inlet, concrete control mode is: 1. wastewater disposal basin high liquid level opens pump, low liquid level termination of pumping, 2. according to back flush and the blowing time cycle of setting, the termination of pumping when arrival two Period Process intervals, later self-starting, 3. whether up to standard according to clarifier delivery turbidity analyzing and diagnosing processing procedure, if not up to standard and still can not be up to standard after the frequency strengthening dosing volume pump, automatically inlet regulating valve is regulated according to number percent, to reduce flow of inlet water, ensure the abundance of medicament, 4. carry out pool to water inlet and drug-feeding tube pressure to calculate, with 3. acting in conjunction, regulating and controlling valve makes dosing effect reach optimum condition, 5. when dosing volume pump all stops for some reason, automatic stopping waste water lifting pump, prompt system is in abnormal operating state simultaneously, related personnel is taken measures as early as possible,
2), the control of dosing flow process: dosing volume pump is according to the state of waste water lifting pump, the liquid level of chemical tank, time, pressure, delivery turbidity, dose detects surveys the automatic control that instrument realizes dosing process, concrete control mode is: 1. three volume pumps automatically start after waste water lifting pump operation, when waste water lifting pump stops, volume pump stops automatically, 2. three volume pumps automatically switch with dual-purpose one standby realization equally, 3. according to back flush and the blowing time cycle of setting, the termination of pumping when arrival two Period Process intervals, later self-starting, 4. whether up to standard according to clarifier delivery turbidity analyzing and diagnosing processing procedure, if can not transfinite by dose up to standard or water outlet, automatic adjustment volume pump frequency, make chemical feeding quantity corresponding with required, purification requirement can be met, be unlikely to again waste,
3) control of, blowdown flow process: realize automatic blowdown function according to time, sludge quantity, specific implementation: the initial value 1. manually setting blowing period, system self-clocking, when reaching blowing time, automatically opening blowoff valve, closing other process valves simultaneously, 2. judge whether to need blowdown according to sludge interface thickness in clarifier, as sludge interface thickness exceedes limit value, then open blowoff valve and carry out blowdown, sludge interface thickness drops to minimum rear automatic closedown;
4), the control of counter-flushing process: according to the time, sludge quantity, automatic backwash process is realized when water flow comes, in order to Cress device thus improve purification efficiency, specific implementation: the initial value 1. manually setting backwashing period, system self-clocking, when reaching backwashing time, automatic unlatching back flush water inlet and outlet valve, close water inlet simultaneously, sewage draining valve, then backwash pump is opened, later automatically reset and recover water treatment normal flow, 2. judge whether to need to carry out back flush according to clarifier interfacial thickness, as sludge interface thickness exceedes limit value, then open backwash pump and carry out back flush, automatically close after sludge interface thickness drops to limit value, 3. judge on filtering membrane, whether mud is excessive according to clarifier water flow, thus automatically control the start and stop of backwash pump,
5), the control of process valve: first need automatically corresponding valve opening or closedown to be put in place in each flow process, wherein water inlet place variable valve is generally normal opens flow process of 1. intaking, close blowoff valve, back flush water intaking valve, back flush outlet valve, open water intaking valve, Graceful water valve, after could start waste water pump 2. blowdown flow process, close water intaking valve, Graceful water valve, back flush water intaking valve, back flush outlet valve, open blowoff valve 3. counter-flushing process, close water intaking valve, Graceful water valve, blowoff valve, open back flush water intaking valve, back flush outlet valve.Then back flush lift pump is opened
6), teleinformatic monitoring: the transporting function of information makes the mobile phone terminal of the remote monitoring computing machine of Surveillance center and related personnel all can not have at fingertips to field data at Systematical control scene, realize remote monitoring and Long-distance Control, system is shown with software program at mobile phone mobile terminal, can multi-user monitor simultaneously, software is carried out backstage and is automatically run, and clicks and recall program thus carry out operation when need watch or control on mobile phone; Time system has a warning, software sends alarm, auditory tone cues eject warning window, and operator knows rear changeable oneself operation long-range or contacts personnel's field review on the scene and safeguards;
7), fault is controlled: supervisory system carries out alarm to the abnormal conditions at scene, and place on record, utilize experience enumerative technique, system enumerates explanation when breaking down automatically to the reason that each fault may occur, maintainer investigates one by one according to listed failure cause, makes maintenance more convenient.
The present invention take field controller as major control mechanism, various information input equipment is relied on to control the automatic running of topworks by the logical operation of inner embedded software, by remote monitoring computing machine can be home-confined understand field data and realize long-range some and control, then Inspect and control anywhere or anytime can be realized, when reporting to the police appears in system time by remote handset terminal.Mobile phone is reminded automatically, makes operator on duty not need monitoring all on the scene all the time, prevents operator on duty to take liberty with one's job to bring the situation of ill effect.The present invention by heat transfer agent nearly all for system as water pump, motorized valve state, flow of inlet water, liquid level, delivery turbidity, pressure, sludge interface information etc. all use, the teletransmission of real-time implementation information and control, instead of as just display, control procedure ensure that safety and stability from many aspects.
The present invention make use of on-the-spot parameters to greatest extent to realize final control, takes into full account variously may descend required automatic operation; Relation simultaneously between equilibrium water treatment effect and dosage, makes control more rationalize; Utilize wireless network to carry out movable type monitoring while adopting traditional host computer remote monitoring, make system safer stable; Automatically list fault possible cause while breaking down, make maintenance more convenient, another adds the security of system.The information making full use of collection carries out Integrated comparative judgement, efficient and rational process computing, and conservative control dosage while guarantee water treatment quality, avoids secondary pollution; Adopt the fixing and portable mode combined, ensure that the comprehensive of monitoring and convenience; The preliminary reason display function of fault provides very large facility for maintainer.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the overall control flow chart of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
With reference to Fig. 1, a kind of Full-automatic effluent treatment control device, comprise field controller, the water-pump controlling box of field controller and input equipment, motorized valve control box, flowmeter, liquid level gauge, online turbidimeter, pressure unit, sludge quantity sensor are connected with dose measuring instrument, the water-pump controlling box of field controller and output device, motorized valve control box, electric operator are connected, remote monitoring computing machine realizes being connected by cable network or serial ports with field controller, and remote monitoring computing machine realizes interconnecting by wireless network and mobile phone terminal.
Described field controller comprises following control program:
1), the control of water inlet flow process: waste water lifting pump is according to wastewater disposal basin liquid level, clarifier delivery turbidity, pressure, time, the ruuning situation of dosing volume pump realizes the automatic control of water inlet, concrete control mode is: 1. wastewater disposal basin high liquid level opens pump, low liquid level termination of pumping, 2. according to back flush and the blowing time cycle of setting, the termination of pumping when arrival two Period Process intervals, later self-starting, 3. whether up to standard according to clarifier delivery turbidity analyzing and diagnosing processing procedure, if not up to standard and still can not be up to standard after the frequency strengthening dosing volume pump, automatically inlet regulating valve is regulated according to number percent, to reduce flow of inlet water, ensure the abundance of medicament, 4. carry out pool to water inlet and drug-feeding tube pressure to calculate, with 3. acting in conjunction, regulating and controlling valve makes dosing effect reach optimum condition, 5. when dosing volume pump all stops for some reason, automatic stopping waste water lifting pump, prompt system is in abnormal operating state simultaneously, related personnel is taken measures as early as possible,
2), the control of dosing flow process: dosing volume pump is according to the state of waste water lifting pump, the liquid level of chemical tank, time, pressure, delivery turbidity, dose detects surveys the automatic control that instrument realizes dosing process, concrete control mode is: 1. three volume pumps automatically start after waste water lifting pump operation, when waste water lifting pump stops, volume pump stops automatically, 2. three volume pumps automatically switch with dual-purpose one standby realization equally, 3. according to back flush and the blowing time cycle of setting, the termination of pumping when arrival two Period Process intervals, later self-starting, 4. whether up to standard according to clarifier delivery turbidity analyzing and diagnosing processing procedure, if can not transfinite by dose up to standard or water outlet, automatic adjustment volume pump frequency, make chemical feeding quantity corresponding with required, purification requirement can be met, be unlikely to again waste,
3) control of, blowdown flow process: realize automatic blowdown function according to time, sludge quantity, specific implementation: the initial value 1. manually setting blowing period, system self-clocking, when reaching blowing time, automatically opening blowoff valve, closing other process valves simultaneously, 2. judge whether to need blowdown according to sludge interface thickness in clarifier, as sludge interface thickness exceedes limit value, then open blowoff valve and carry out blowdown, sludge interface thickness drops to minimum rear automatic closedown;
4), the control of counter-flushing process: according to the time, sludge quantity, automatic backwash process is realized when water flow comes, in order to Cress device thus improve purification efficiency, specific implementation: the initial value 1. manually setting backwashing period, system self-clocking, when reaching backwashing time, automatic unlatching back flush water inlet and outlet valve, close water inlet simultaneously, sewage draining valve, then backwash pump is opened, later automatically reset and recover water treatment normal flow, 2. judge whether to need to carry out back flush according to clarifier interfacial thickness, as sludge interface thickness exceedes limit value, then open backwash pump and carry out back flush, automatically close after sludge interface thickness drops to limit value, 3. judge on filtering membrane, whether mud is excessive according to clarifier water flow, thus automatically control the start and stop of backwash pump,
5), the control of process valve: first need automatically corresponding valve opening or closedown to be put in place in each flow process, wherein water inlet place variable valve is generally normal opens flow process of 1. intaking, close blowoff valve, back flush water intaking valve, back flush outlet valve, open water intaking valve, Graceful water valve, after could start waste water pump 2. blowdown flow process, close water intaking valve, Graceful water valve, back flush water intaking valve, back flush outlet valve, open blowoff valve 3. counter-flushing process, close water intaking valve, Graceful water valve, blowoff valve, open back flush water intaking valve, back flush outlet valve.Then back flush lift pump is opened
6), teleinformatic monitoring: the transporting function of information makes the mobile phone terminal of the remote monitoring computing machine of Surveillance center and related personnel all can not have at fingertips to field data at Systematical control scene, realize remote monitoring and Long-distance Control, system is shown with software program at mobile phone mobile terminal, can multi-user monitor simultaneously, software is carried out backstage and is automatically run, and clicks and recall program thus carry out operation when need watch or control on mobile phone; Time system has a warning, software sends alarm, auditory tone cues eject warning window, and operator knows rear changeable oneself operation long-range or contacts personnel's field review on the scene and safeguards;
7), fault is controlled: supervisory system carries out alarm to the abnormal conditions at scene, and place on record, utilize experience enumerative technique, system enumerates explanation when breaking down automatically to the reason that each fault may occur, maintainer investigates one by one according to listed failure cause, makes maintenance more convenient.
Overall control program as shown in Figure 2.
Claims (1)
1. a Full-automatic effluent treatment control device, comprise field controller, it is characterized in that: the water-pump controlling box of field controller and input equipment, motorized valve control box, flowmeter, liquid level gauge, online turbidimeter, pressure unit, sludge quantity sensor are connected with dose measuring instrument, the water-pump controlling box of field controller and output device, motorized valve control box, electric operator are connected, remote monitoring computing machine realizes being connected by cable network or serial ports with field controller, and remote monitoring computing machine realizes interconnecting by wireless network and mobile phone terminal;
Described field controller comprises following control program:
1), the control of water inlet flow process: waste water lifting pump is according to wastewater disposal basin liquid level, clarifier delivery turbidity, pressure, time, the ruuning situation of dosing volume pump realizes the automatic control of water inlet, concrete control mode is: 1. wastewater disposal basin high liquid level opens pump, low liquid level termination of pumping, 2. according to back flush and the blowing time cycle of setting, the termination of pumping when arrival two Period Process intervals, later self-starting, 3. whether up to standard according to clarifier delivery turbidity analyzing and diagnosing processing procedure, if not up to standard and still can not be up to standard after the frequency strengthening dosing volume pump, automatically inlet regulating valve is regulated according to number percent, to reduce flow of inlet water, ensure the abundance of medicament, 4. carry out pool to water inlet and drug-feeding tube pressure to calculate, with 3. acting in conjunction, regulating and controlling valve makes dosing effect reach optimum condition, 5. when dosing volume pump all stops for some reason, automatic stopping waste water lifting pump, prompt system is in abnormal operating state simultaneously, related personnel is taken measures as early as possible,
2), the control of dosing flow process: dosing volume pump is according to the state of waste water lifting pump, the liquid level of chemical tank, time, pressure, delivery turbidity, dose detects surveys the automatic control that instrument realizes dosing process, concrete control mode is: 1. three volume pumps automatically start after waste water lifting pump operation, when waste water lifting pump stops, volume pump stops automatically, 2. three volume pumps automatically switch with dual-purpose one standby realization equally, 3. according to back flush and the blowing time cycle of setting, the termination of pumping when arrival two Period Process intervals, later self-starting, 4. whether up to standard according to clarifier delivery turbidity analyzing and diagnosing processing procedure, if can not transfinite by dose up to standard or water outlet, automatic adjustment volume pump frequency, make chemical feeding quantity corresponding with required, purification requirement can be met, be unlikely to again waste,
3) control of, blowdown flow process: realize automatic blowdown function according to time, sludge quantity, specific implementation: the initial value 1. manually setting blowing period, system self-clocking, when reaching blowing time, automatically opening blowoff valve, closing other process valves simultaneously, 2. judge whether to need blowdown according to sludge interface thickness in clarifier, as sludge interface thickness exceedes limit value, then open blowoff valve and carry out blowdown, sludge interface thickness drops to minimum rear automatic closedown;
4), the control of counter-flushing process: according to the time, sludge quantity, automatic backwash process is realized when water flow comes, in order to Cress device thus improve purification efficiency, specific implementation: the initial value 1. manually setting backwashing period, system self-clocking, when reaching backwashing time, automatic unlatching back flush water inlet and outlet valve, close water inlet simultaneously, sewage draining valve, then backwash pump is opened, later automatically reset and recover water treatment normal flow, 2. judge whether to need to carry out back flush according to clarifier interfacial thickness, as sludge interface thickness exceedes limit value, then open backwash pump and carry out back flush, automatically close after sludge interface thickness drops to limit value, 3. judge on filtering membrane, whether mud is excessive according to clarifier water flow, thus automatically control the start and stop of backwash pump,
5), the control of process valve: first need automatically corresponding valve opening or closedown to be put in place in each flow process, wherein water inlet place variable valve is generally normal opens, 1. to intake flow process, close blowoff valve, back flush water intaking valve, back flush outlet valve, open water intaking valve, Graceful water valve, after could start waste water pump, 2. blowdown flow process, close water intaking valve, Graceful water valve, back flush water intaking valve, back flush outlet valve, open blowoff valve, 3. counter-flushing process, close water intaking valve, Graceful water valve, blowoff valve, open back flush water intaking valve, back flush outlet valve, then back flush lift pump is opened,
6), teleinformatic monitoring: the transporting function of information makes the mobile phone terminal of the remote monitoring computing machine of Surveillance center and related personnel all can not have at fingertips to field data at Systematical control scene, realize remote monitoring and Long-distance Control, system is shown with software program at mobile phone mobile terminal, can multi-user monitor simultaneously, software is carried out backstage and is automatically run, and clicks and recall program thus carry out operation when need watch or control on mobile phone; Time system has a warning, software sends alarm, auditory tone cues eject warning window, and operator knows rear changeable oneself operation long-range or contacts personnel's field review on the scene and safeguards;
7), fault is controlled: supervisory system carries out alarm to the abnormal conditions at scene, and place on record, utilize experience enumerative technique, system enumerates explanation when breaking down automatically to the reason that each fault may occur, maintainer investigates one by one according to listed failure cause, makes maintenance more convenient.
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