Summary of the invention
The object of the invention is to overcome the problem of deficiency of the prior art and existence, the preparation method of a kind of high viscosity, high substitution value and water-soluble better cm-chitosan is provided, so that it is adapted at food, medicine, the application in the industries such as makeup more.
For achieving the above object and other objects, the present invention is achieved by the following technical solutions:
A method of preparing cm-chitosan, comprises the following steps:
(1) deacetylation: chitin is added in alkaline aqueous solution and react 3~6h under agitation condition, and temperature of reaction is 50~80 ℃, then standing at 0~15 ℃, then stirs 1~4h at 50~80 ℃, last centrifuge dehydration obtains chitosan sodium salt;
(2) carboxylation reaction: under alkaline condition, dehydrated alcohol and Mono Chloro Acetic Acid are added in chitosan sodium salt, stir 12~36h at 40~70 ℃, obtain cm-chitosan sodium salt after centrifuge dehydration; Cm-chitosan sodium salt, with after water dissolution, pH being adjusted to neutrality, then is separated out with ethanol repetitive scrubbing, after centrifugal drying, obtain cm-chitosan.
Preferably, reaction standing time at 0~15 ℃ of temperature is 20h at least in above-mentioned steps (1).
Preferably, the concentration of above-mentioned steps (1) the neutral and alkali aqueous solution is 10%~65%.More preferably, the concentration of above-mentioned steps (1) the neutral and alkali aqueous solution is 40%~65%.
The pH of described alkaline aqueous solution is greater than 7.0 the aqueous solution, can be selected from alkaline aqueous solution conventional in prior art, as aqueous sodium hydroxide solution, and potassium hydroxide aqueous solution.
Preferably, the quality of above-mentioned steps (1) the neutral and alkali aqueous solution is 5~20 times of chitin quality.
Preferably, in above-mentioned steps (1), chitin carries out deacetylation by the treatment process that colds and heat succeed each other, and has reduced de-acetyl chitin degree, and the deacetylation of described chitosan sodium salt is 0.5~0.65.
Preferably, the quality of dehydrated alcohol is 2~5 times of chitosan sodium salt quality in above-mentioned steps (2);
Preferably, in above-mentioned steps (2), chloroacetic quality is 0.5~1 times of chitosan sodium salt quality.
The molecular weight of the cm-chitosan obtaining by middle aforesaid method of the present invention is 30~700,000.The molecular weight of the cm-chitosan that preferably, aforesaid method obtains is 50~600,000.
The degree of substitution by carboxymethyl of the cm-chitosan of the acquisition in above-mentioned steps (2) is 1.1~1.5.Preferably, the degree of substitution by carboxymethyl of the cm-chitosan of the acquisition in step (2) is 1.15~1.3.The degree of substitution by carboxymethyl of the cm-chitosan that traditional technology obtains is generally less than 1.0.Due to the high degree of substitution by carboxymethyl of cm-chitosan in the present invention, make its wetting ability, moisture retention and water absorbability significantly increase, the cm-chitosan that it is also produced far above traditional technology as the effect of cosmetic humectant.
The pH scope of the dissolving of the cm-chitosan being obtained by aforesaid method of the present invention is 4.5~14.0.Preferably, can be dissolved in pH be in 4.5~6.5 acidic solution to the cm-chitosan described in the present invention.The pH scope that the cm-chitosan obtaining with traditional technology is dissolved is 7.0~14.0 to compare, and the pH scope that the cm-chitosan that the inventive method obtains is dissolved is wider, has widened its Application Areas.
In traditional technology, deacetylation temperature is higher, and the technique of employing stand at low temperature in step of the present invention (1) condenses sodium hydroxide, successfully by the molecular structure expansionization of chitin, reduce the degree that is difficult to of the upper substitution reaction of 6C, thereby reduced the deacetylation of product; In addition, owing to reducing temperature of reaction, avoided the high chain rupture causing of temperature of reaction, thereby the cm-chitosan that technique of the present invention is made has high molecular weight and viscosity, its viscosity that the cm-chitosan obtaining according to the inventive method is made 1% the aqueous solution can reach 400cps, considerably beyond 50cps of the prior art.
The invention discloses a kind of method of cm-chitosan; the method be take chitin as raw material; first chitin is alkalized; the use method of colding and heat succeed each other is carried out deacetylation; produce chitosan sodium salt; under alkaline condition, carry out again carboxylation reaction, obtained the cm-chitosan of water-soluble, high viscosity and high substitution value.Overcome the deficiency of production cm-chitosan in traditional technology, and technique is simple, is easy to control, be applicable to large-scale industrialization and produce.
Embodiment
Below embodiments of the invention are elaborated: the present embodiment is implemented take technical solution of the present invention under prerequisite, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
The concrete technology step of preparing cm-chitosan in the present embodiment is as follows:
(1) deacetylation: it is in 50% aqueous sodium hydroxide solution that 40Kg chitin is added to 600Kg concentration, under agitation condition, react 4h, temperature of reaction is 75 ℃, then standing 24h at 10 ℃, at 75 ℃, stir 2h again, last centrifuge dehydration obtains 150Kg chitosan sodium salt;
(2) carboxylation reaction: under alkaline condition, 400Kg dehydrated alcohol and 80Kg Mono Chloro Acetic Acid are added in the 150Kg chitosan sodium salt obtaining in step (1), stir 24h at 50 ℃, centrifugal rear acquisition cm-chitosan sodium salt; Cm-chitosan sodium salt, with after water dissolution, pH being adjusted to neutrality, then is separated out with ethanol repetitive scrubbing, after centrifugal drying, obtain cm-chitosan.
In the present embodiment step (1), the deacetylation of chitosan sodium salt is 0.6; The degree of substitution by carboxymethyl of cm-chitosan is 1.3; The viscosity of the cm-chitosan obtaining in the present embodiment being made to 1% the aqueous solution is 400cps, the dissolving pH scope of cm-chitosan is 4.5~14.0, within the scope of this pH, without insolubles (insolubles amount≤0.01%), when pH=6.5,1% aqueous solution transmittance reaches 98%.The cm-chitosan that the present embodiment obtains is adapted at food, and medicine, applies in the industries such as makeup.
Embodiment 2
The concrete technology step of preparing cm-chitosan in the present embodiment is as follows:
(1) deacetylation: it is in 65% aqueous sodium hydroxide solution that 40Kg chitin is added to 500Kg concentration, under agitation condition, react 3h, temperature of reaction is 80 ℃, then standing 30h at 15 ℃, at 80 ℃, stir 1h again, last centrifuge dehydration obtains chitosan sodium salt;
(2) carboxylation reaction: under alkaline condition, 300Kg dehydrated alcohol and 150Kg Mono Chloro Acetic Acid are added in the chitosan sodium salt obtaining in step (1), stir 24h at 40 ℃, centrifugal rear acquisition cm-chitosan sodium salt; Cm-chitosan sodium salt, with after water dissolution, pH being adjusted to neutrality, then is separated out with ethanol repetitive scrubbing, after centrifugal drying, obtain cm-chitosan.
In the present embodiment step (1), the deacetylation of chitosan sodium salt is 0.65; The degree of substitution by carboxymethyl of cm-chitosan is 1.5; The molecular weight of the cm-chitosan obtaining is 550,000, the viscosity of the cm-chitosan obtaining in the present embodiment being made to 1% the aqueous solution is 300cps, it is 4.5~14.0 that this cm-chitosan is dissolved pH scope, the cm-chitosan obtaining without insolubles (insolubles amount≤0.01%) the present embodiment within the scope of this pH is adapted at food, medicine, applies in the industries such as makeup.
Embodiment 3
The concrete technology step of preparing cm-chitosan in the present embodiment is as follows:
(1) deacetylation: it is in 40% aqueous sodium hydroxide solution that 40Kg chitin is added to 600Kg concentration, under agitation condition, react 6h, temperature of reaction is 50 ℃, then standing 20h at 0 ℃, at 50 ℃, stir 4h again, last centrifuge dehydration obtains chitosan sodium salt;
(2) carboxylation reaction: under alkaline condition, 500Kg dehydrated alcohol and 100Kg Mono Chloro Acetic Acid are added in the chitosan sodium salt obtaining in step (1), stir 20h at 70 ℃, centrifugal rear acquisition cm-chitosan sodium salt; Cm-chitosan sodium salt, with after water dissolution, pH being adjusted to neutrality, then is separated out with ethanol repetitive scrubbing, after centrifugal drying, obtain finished product cm-chitosan.
In the present embodiment step (1), the deacetylation of chitosan sodium salt is 0.5; The degree of substitution by carboxymethyl of cm-chitosan is 1.3; The molecular weight of the cm-chitosan obtaining is 500,000, and the viscosity of the cm-chitosan obtaining in the present embodiment being made to 1% the aqueous solution is 200cps; It is 4.5~14.0 that this cm-chitosan is dissolved pH scope, and the cm-chitosan obtaining without insolubles (insolubles amount≤0.01%) the present embodiment within the scope of this pH is adapted at food, and medicine, applies in the industries such as makeup.
Embodiment 4
The concrete technology step of preparing cm-chitosan in the present embodiment is as follows:
(1) deacetylation: it is in 30% aqueous sodium hydroxide solution that 40Kg chitin is added to 700Kg concentration, under agitation condition, react 6h, temperature of reaction is 65 ℃, then standing 36h at 10 ℃, at 60 ℃, stir 3h again, last centrifuge dehydration obtains chitosan sodium salt;
(2) carboxylation reaction: under alkaline condition, 450Kg dehydrated alcohol and 150Kg Mono Chloro Acetic Acid are added in the chitosan sodium salt obtaining in step (1), stir 36h at 70 ℃, centrifugal rear acquisition cm-chitosan sodium salt; Cm-chitosan sodium salt, with after water dissolution, pH being adjusted to neutrality, then is separated out with ethanol repetitive scrubbing, after centrifugal drying, obtain finished product cm-chitosan.
In the present embodiment step (1), the deacetylation of chitosan sodium salt is 0.6; The degree of substitution by carboxymethyl of cm-chitosan is 1.5; The viscosity of the cm-chitosan obtaining in the present embodiment being made to 1% the aqueous solution is 350cps; It is 4.5~14.0 that this cm-chitosan is dissolved pH scope, within the scope of this pH without insolubles (insolubles amount≤0.01%); The cm-chitosan that the present embodiment obtains is adapted at food, and medicine, applies in the industries such as makeup.
Embodiment 5
The concrete technology step of preparing cm-chitosan in the present embodiment is as follows:
(1) deacetylation: it is in 20% aqueous sodium hydroxide solution that 40Kg chitin is added to 800Kg concentration, under agitation condition, react 4h, temperature of reaction is 65 ℃, then standing 36h at 10 ℃, at 60 ℃, stir 3h again, last centrifuge dehydration obtains chitosan sodium salt;
(2) carboxylation reaction: under alkaline condition, 450Kg dehydrated alcohol and 120Kg Mono Chloro Acetic Acid are added in the chitosan sodium salt obtaining in step (1), stir 36h at 60 ℃, centrifugal rear acquisition cm-chitosan sodium salt; Cm-chitosan sodium salt, with after water dissolution, pH being adjusted to neutrality, then is separated out with ethanol repetitive scrubbing, after centrifugal drying, obtain finished product cm-chitosan.
In the present embodiment step (1), the deacetylation of chitosan sodium salt is 0.5; The degree of substitution by carboxymethyl of cm-chitosan is 1.5; The viscosity of the cm-chitosan obtaining in the present embodiment being made to 1% the aqueous solution is 410cps; It is 4.5~14.0 that this cm-chitosan is dissolved pH scope, within the scope of this pH without insolubles (insolubles amount≤0.01%); The cm-chitosan that the present embodiment obtains is adapted at food, and medicine, applies in the industries such as makeup.
Embodiment 6
The concrete technology step of preparing cm-chitosan in the present embodiment is as follows:
(1) deacetylation: it is in 65% aqueous sodium hydroxide solution that 40Kg chitin is added to 200Kg concentration, under agitation condition, react 6h, temperature of reaction is 60 ℃, then standing 36h at 5 ℃, at 60 ℃, stir 3h again, last centrifuge dehydration obtains chitosan sodium salt;
(2) carboxylation reaction: under alkaline condition, 500Kg dehydrated alcohol and 150Kg Mono Chloro Acetic Acid are added in the chitosan sodium salt obtaining in step (1), stir 36h at 50 ℃, centrifugal rear acquisition cm-chitosan sodium salt; Cm-chitosan sodium salt, with after water dissolution, pH being adjusted to neutrality, then is separated out with ethanol repetitive scrubbing, after centrifugal drying, obtain finished product cm-chitosan.
In the present embodiment step (1), the deacetylation of chitosan sodium salt is 0.52; The degree of substitution by carboxymethyl of cm-chitosan is 1.15; The viscosity of the cm-chitosan obtaining in the present embodiment being made to 1% the aqueous solution is 300cps; It is 4.5~14.0 that this cm-chitosan is dissolved pH scope, within the scope of this pH without insolubles (insolubles amount≤0.01%); The cm-chitosan that the present embodiment obtains is adapted at food, and medicine, applies in the industries such as makeup.
Embodiment 7
The concrete technology step of preparing cm-chitosan in the present embodiment is as follows:
(1) deacetylation: it is in 50% aqueous sodium hydroxide solution that 40Kg chitin is added to 200Kg concentration, under agitation condition, react 6h, temperature of reaction is 50 ℃, then standing 24h at 5 ℃, at 60 ℃, stir 3h again, last centrifuge dehydration obtains chitosan sodium salt;
(2) carboxylation reaction: under alkaline condition, 300Kg dehydrated alcohol and 100Kg Mono Chloro Acetic Acid are added in the chitosan sodium salt obtaining in step (1), stir 30h at 50 ℃, centrifugal rear acquisition cm-chitosan sodium salt; Cm-chitosan sodium salt, with after water dissolution, pH being adjusted to neutrality, then is separated out with ethanol repetitive scrubbing, after centrifugal drying, obtain finished product cm-chitosan.
In the present embodiment step (1), the deacetylation of chitosan sodium salt is 0.52; The degree of substitution by carboxymethyl of cm-chitosan is 1.1; The viscosity of the cm-chitosan obtaining in the present embodiment being made to 1% the aqueous solution is 300cps; It is 4.5~14.0 that this cm-chitosan is dissolved pH scope, within the scope of this pH without insolubles (insolubles amount≤0.01%); The cm-chitosan that the present embodiment obtains is adapted at food, and medicine, applies in the industries such as makeup.