CN103537626B - A kind of by the device of carbon fiber winding on draw point and winding method - Google Patents
A kind of by the device of carbon fiber winding on draw point and winding method Download PDFInfo
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- CN103537626B CN103537626B CN201310442308.7A CN201310442308A CN103537626B CN 103537626 B CN103537626 B CN 103537626B CN 201310442308 A CN201310442308 A CN 201310442308A CN 103537626 B CN103537626 B CN 103537626B
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- fiber winding
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 69
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 67
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 67
- 238000004804 winding Methods 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract 1
- 238000005266 casting Methods 0.000 description 6
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Abstract
The present invention is a kind of by the device of carbon fiber winding on draw point and winding method, and its method has the advantages such as simple, convenient; Its device has the advantages such as structure is simple, making and installation convenience, production constant product quality, has the function of production different model carbon fiber hole core simultaneously concurrently, is more conducive to the preparation of elongated hole, be suitable for applying.
Description
Technical field
The present invention relates to casting field, on draw point, prepare the Kong Xin in hole by carbon fiber winding as casting, prepare the elongated hole of super large draw ratio.
Background technology
The process utilizing carbon fiber to adopt casting method to prepare elongated hole is a kind of method preparing elongated hole completely newly.Its principle is the feature utilizing the wettability of carbon fiber and metal difference and itself have high temperature resistant character, by carbon fiber winding on draw point, as the Kong Xin of casting drilling, after casting pouring completes, mutually fuse both the carbon fiber be wrapped on draw point hinders between draw point and metallic matrix, carbon fiber and draw point is made to be easy to extract out, to realize the preparation of the elongated hole of super large draw ratio.But, above in the preparation method of carbon fiber hole core that mentions mostly be manual manufacture, the method is inefficiency not only, and hole core preparation quality is very unstable, based on this, we utilize following principle to realize the automatic preparation of carbon fiber hole core, and the principle of this equipment is: electric machine rotation, by gear and transmission shaft driven, make prefabricated draw point smooth rotation; Meanwhile, driven by motor carbon fiber conveying device is along draw point axially-movable, and carbon fiber bundle carries out unwrapping wire, realizes carbon fiber winding process.
Summary of the invention
Goal of the invention:
The present invention proposes a kind of by the device of carbon fiber winding on draw point and winding method, overcomes the problem that the carbon fiber hole core preparation efficiency used when preparing elongated hole by casting method is low.In addition, carbon fiber hole core, when manual preparation, due to the series of factors such as unstability of operator, can cause carbon fiber hole core quality unstable, the phenomenons such as carbon fiber winding is in uneven thickness, this device will overcome the shortcoming such as manual winding carbon fiber hole core inefficiency and quality instability.
Technical scheme:
By the device of carbon fiber winding on draw point and a winding method, its device mainly comprises: (1) motor 1(2) gear wheel (3) small transmission gear (4) power transmission shaft (5) folder needle system (6) control position bolt (7) draw point (8) motor 2(9) carbon fiber bundle (10) carbon fiber conveying device (11) carbon fiber (12) frame (13) control position screw (14) screw rod (15) electric cabinet (16) speed changer (17) liner plate (18) stop (19) inner thread sleeve (20) travel switch;
It is characterized in that: motor drives the draw point be fixed on folder needle system to rotate by power transmission shaft and gear train assembly, meanwhile, motor drives carbon fiber conveying device along draw point axially-movable by inner thread sleeve and screw rod, realizes carbon fiber winding process; Can control two pinion spacing by control position bolt, and then device can by carbon fiber winding on the draw point of different length; By controlling the axial feed velocity of carbon fiber conveying device, can realize the control of carbon fiber winding thickness, when carbon fiber winding completes, liner plate contacting travel switch, carries out Stroke Control.
By the device of carbon fiber winding on draw point and a winding method, its method mainly comprises the following steps:
Step a, draw point is fixed on wind two ends, regulates control position bolt, make draw point keep the state that is straightened;
Step b, by starting switch, electric machine rotation, draw point start rotate, meanwhile, carbon fiber conveying device is along draw point axially-movable, and carbon fiber uniform winding is on draw point;
Step c, when carbon fiber winding completes whole draw point, liner plate touches travel switch automatically, and under the control of electric cabinet, motor stops, and has unloaded the draw point of carbon fiber winding;
The present invention is a kind of by the device of carbon fiber winding on draw point and winding method, its advantage is, manual canoe is in the past changed to automatic winding by carbon fiber automatic winding apparatus in this paper, significantly improve the winding efficiency of carbon fiber, the carbon fiber hole core steady quality prepared, and will increase than making quality by hand.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention:
Description of reference numerals:
(1) motor 1(2) gear wheel (3) small transmission gear (4) power transmission shaft (5) folder needle system (6) control position bolt (7) draw point (8) motor 2(9) carbon fiber bundle (10) carbon fiber conveying device (11) carbon fiber (12) frame (13) control position screw (14) screw rod (15) electric cabinet (16) speed changer (17) liner plate (18) stop (19) inner thread sleeve (20) travel switch.
detailed description of the invention:
The present invention is a kind of by the device of carbon fiber winding on draw point and winding method, and its embodiment is as follows:
Step a, diameter 0.5mm draw point is fixed on wind two ends, regulates control position bolt, make draw point keep the state that is straightened;
Step b, by starting switch, electric machine rotation, draw point start rotate, meanwhile, carbon fiber conveying device is along draw point axially-movable, and carbon fiber uniform winding is on draw point;
Step c, when carbon fiber winding completes whole draw point, liner plate touches travel switch automatically, and under the control of electric cabinet, motor stops, and has unloaded the draw point of carbon fiber winding.
Claims (5)
1. by the device of carbon fiber winding on draw point, device mainly comprises: (1) motor 1, (2) gear wheel, (3) small transmission gear, (4) power transmission shaft, (5) folder needle system, (6) control position bolt, (7) draw point, (8) motor 2, (9) carbon fiber is tied, (10) carbon fiber conveying device, (11) carbon fiber, (12) frame, (13) control position screw, (14) screw rod, (15) electric cabinet, (16) speed changer, (17) liner plate, (18) stop, (19) inner thread sleeve, (20) travel switch;
It is characterized in that: motor drives the draw point be fixed on folder needle system to rotate by power transmission shaft and gear train assembly, meanwhile, motor drives carbon fiber conveying device along draw point axially-movable by inner thread sleeve and screw rod, realizes carbon fiber winding process; Can control two pinion spacing by control position bolt, and then device can by carbon fiber winding on the draw point of different length; By controlling the axial feed velocity of carbon fiber conveying device, can realize the control of carbon fiber winding thickness, when carbon fiber winding completes, liner plate contacting travel switch, carries out Stroke Control.
2. according to claim 1 a kind of by the device of carbon fiber winding on draw point, it is characterized in that: the object that power transmission shaft is arranged is rotated with one heart realizing draw point two ends, to ensure that kinking, centrifugal problem do not occur draw point in rotation process, realize draw point smooth rotation.
3. according to claim 1 a kind of by the device of carbon fiber winding on draw point, it is characterized in that: when draw point is longer, under the pulling force effect of carbon fiber, easily cause the distortion of draw point, under the control of stop, draw point can keep original form constant.
4. according to claim 1 a kind of by the device of carbon fiber winding on draw point, it is characterized in that: when liner plate is close to draw point arbitrary end, automatically can touch travel switch, under the control of electric cabinet, motor automatic stop or reversion, liner plate automatically stops or returning.
5. according to claim 1 a kind of by the winding method of the device of carbon fiber winding on draw point, its method mainly comprises the following steps:
Step a, draw point is fixed on wind two ends, regulates control position bolt, make draw point keep the state that is straightened;
Step b, by starting switch, electric machine rotation, draw point start rotate, meanwhile, carbon fiber conveying device is along draw point axially-movable, and carbon fiber uniform winding is on draw point;
Step c, when carbon fiber winding completes whole draw point, liner plate touches travel switch automatically, and under the control of electric cabinet, motor stops, and has unloaded the draw point of carbon fiber winding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310442308.7A CN103537626B (en) | 2013-09-19 | 2013-09-26 | A kind of by the device of carbon fiber winding on draw point and winding method |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013104275564 | 2013-09-19 | ||
| CN201310427556 | 2013-09-19 | ||
| CN201310427556.4 | 2013-09-19 | ||
| CN201310442308.7A CN103537626B (en) | 2013-09-19 | 2013-09-26 | A kind of by the device of carbon fiber winding on draw point and winding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103537626A CN103537626A (en) | 2014-01-29 |
| CN103537626B true CN103537626B (en) | 2015-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310442308.7A Active CN103537626B (en) | 2013-09-19 | 2013-09-26 | A kind of by the device of carbon fiber winding on draw point and winding method |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102496434A (en) * | 2011-12-07 | 2012-06-13 | 李永祥 | Resistor manufacture device and production process thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1629309C2 (en) * | 1966-11-09 | 1973-01-04 | Josef Baer Maschinenfabrik, 7987 Weingarten | Drive system for winding machines |
| US3697008A (en) * | 1969-12-29 | 1972-10-10 | Owens Corning Fiberglass Corp | Apparatus for packaging linear material |
| CN2568403Y (en) * | 2002-09-17 | 2003-08-27 | 岳红军 | Fiber winding machine of glass fiber reinforced plastic reserve tank |
| JP2008037650A (en) * | 2006-07-11 | 2008-02-21 | Toray Ind Inc | Fiber bundle winding device and fiber bundle package manufacturing method |
| CN201296574Y (en) * | 2008-11-20 | 2009-08-26 | 徐华林 | Carbon fiber flanged winding machine |
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2013
- 2013-09-26 CN CN201310442308.7A patent/CN103537626B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102496434A (en) * | 2011-12-07 | 2012-06-13 | 李永祥 | Resistor manufacture device and production process thereof |
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| CN103537626A (en) | 2014-01-29 |
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Effective date of registration: 20180802 Address after: 226300 Industrial Park, Shi Gang Town, Tongzhou District, Nantong, Jiangsu Patentee after: NANTONG TONGZHOU JIANGHUA TEXTILE CO.,LTD. Address before: 110870 No. 111 Shenyang West Road, Shenyang economic and Technological Development Zone, Shenyang, Liaoning Patentee before: Shenyang University of Technology |
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Address after: 226000 Shigang Town Industrial Park, Tongzhou District, Nantong City, Jiangsu Province Patentee after: Jianghua New Materials Technology (Jiangsu) Co.,Ltd. Country or region after: China Address before: 226300 Industrial Park, Shi Gang Town, Tongzhou District, Nantong, Jiangsu Patentee before: NANTONG TONGZHOU JIANGHUA TEXTILE CO.,LTD. Country or region before: China |