CN103537143B - A kind of filter core for pond and manufacture method thereof - Google Patents
A kind of filter core for pond and manufacture method thereof Download PDFInfo
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- CN103537143B CN103537143B CN201310543639.XA CN201310543639A CN103537143B CN 103537143 B CN103537143 B CN 103537143B CN 201310543639 A CN201310543639 A CN 201310543639A CN 103537143 B CN103537143 B CN 103537143B
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Abstract
The invention discloses a kind of filter core for pond and manufacture method thereof.Filter core comprises plastic skeleton body, plastic skeleton end cap and filter paper.Plastic skeleton body is provided with plastic skeleton base and plastic filter element stay pipe, and plastic skeleton base is connected with plastic filter element stay pipe; Filter paper packet overlays on plastic filter element stay pipe outer wall; Plastic filter element stay pipe upper surface is connected with plastic skeleton end cap.Filter core manufacture method comprises following steps: carried out by filter paper cutting, roll printing, receipts involve and cut.Cut rear filter paper coated, be fixed on plastic filter element stay pipe outer wall, filter paper lower limb and plastic skeleton end cap adaptation locate.Plastic skeleton body and the casting of filter paper glue are connected, semi-finished product filter core glue being cast shape is dried.The upper surface adaptation of plastic skeleton end cap and above-mentioned glue being cast the semi-finished product filter core of shape is located, glue is cast and is connected, and filter core glue being cast shape is dried.Filter core finished product after sizing is carried out packing, checking.
Description
Technical field
The present invention relates to a kind of filter core and manufacture method thereof, be specifically related to a kind of filter core for pond and manufacture method thereof.
Background technology
Pool filter comprising, for materials such as eliminating particles from the water in pond, thus keeps the clean of pond.Pool filter comprising of the prior art all comprises filter core, as the important component part of pool filter comprising.Current pool filter comprising filter core used, the most material of frame of filter element is polypropylene, polyvinyl chloride or polyethylene, and by metal mould polyurethane adhesive liquid be cast in then dry form, manufacturing process complex process, drying time is longer, and operating efficiency is lower and manufacturing cost is very high.In addition, soft material is not easy to operate in installation and uninstall process, and filter core is easily out of shape.Meanwhile, the filter core design of prior art, when filter core is easy to block after long-time use, once not change in time, causes motor dally and make motor damage.
Summary of the invention
The object of the present invention is to provide a kind of filter core for pond and manufacture method thereof, filter core of the present invention uses injection molding, decreases the operation of the demoulding and mounting framework from metal mould in secondary filter core manufacturing process, improves filter core make efficiency.Substantially reduce the consumption of polyurethane simultaneously, reduce manufacturing cost.In addition, the present invention designs for the filter core in pond, can avoid, because filter core is easy to block after long-time use, causing motor dally and make motor damage; Reduce because filter core factor causes the probability of motor damage.
In order to achieve the above object, the present invention is achieved through the following technical solutions:
For the filter core in pond, be characterized in, this filter core comprises: plastic skeleton body, plastic skeleton end cap and filter paper.Above-mentioned plastic skeleton body is provided with plastic skeleton base and plastic filter element stay pipe, and above-mentioned plastic skeleton base is connected with one end of above-mentioned plastic filter element stay pipe.Above-mentioned filter paper packet overlays on above-mentioned plastic filter element stay pipe outer wall; The other end of above-mentioned plastic filter element stay pipe is connected with above-mentioned plastic skeleton end cap.
The above-mentioned filter core for pond, is characterized in, above-mentioned plastic filter element stay pipe is provided with end cover of filter element annulus and cartridge support annulus; Inwall along above-mentioned plastic filter element stay pipe bottom is provided with above-mentioned end cover of filter element annulus, and this end cover of filter element circle ring inner wall is provided with above-mentioned cartridge support annulus, and this end cover of filter element annulus distributes multiple limbers.
For the filter core manufacture method in pond, be characterized in, this manufacture method comprises following steps:
Step 1, the making of filter core filter paper.Secondly first above-mentioned filter paper is cut, the filter paper after cutting is carried out roll printing by rolling-printing machine, again the filter paper after roll printing being carried out receipts ripple by receiving ripple machine, being undertaken cutting, casing by the filter paper after receipts ripple machine folds.
Step 2, the paper folding of filter core filter paper is shaping.By coated for the filter paper after cutting, be fixed on above-mentioned plastic filter element stay pipe outer wall, and above-mentioned filter paper lower limb and the above-mentioned suitable location of plastic skeleton end cap.
Step 3, frame of filter element glue casting sizing.Above-mentioned plastic skeleton body and above-mentioned filter paper are connected by the casting of glue pouring machine glue, semi-finished product filter core glue being cast shape is dried by drying tunnel.
Step 4, end cover of filter element glue casting sizing.Above-mentioned plastic skeleton end cap and above-mentioned glue are cast the suitable location, upper surface of the semi-finished product filter core of shape, and connected by the casting of glue pouring machine glue, filter core glue being cast shape is dried by drying tunnel.
Step 5, filter core is packed.Filter core finished product after sizing is carried out packing, checking.
The above-mentioned filter core manufacture method for pond, in above-mentioned step 3, comprises following steps:
Step 3.1, is cast the filter paper being fixed on above-mentioned plastic filter element stay pipe outer wall and above-mentioned plastic skeleton base by glue pouring machine glue and is connected.
Step 3.2, semi-finished product filter core glue being cast shape is placed in drying tunnel dries.
The above-mentioned filter core manufacture method for pond, in above-mentioned step 4, comprises following steps:
Step 4.1, by the upper end of plastic filter element stay pipe of semi-finished product filter core after oven dry, the top edge of filter paper and the above-mentioned suitable location of plastic skeleton end cap.
Step 4.2, is connected the filter core of above-mentioned adaptation location by the casting of glue pouring machine glue.
Step 4.3, filter core glue being cast shape is placed in drying tunnel dries.
The present invention compared with prior art has the following advantages: the present invention uses the filter core of injection molding to instead of in prior art to use polyurethane adhesive liquid to be cast in shaping filter core, make manufacturing process process simplification, shorten the drying time in filter core manufacturing process simultaneously, substantially reduce the number the consumption of TPUE rubber in addition, reduce costs.The present invention designs for the filter core in pond, can avoid, because filter core is easy to block after long-time use, causing motor dally and make motor damage; Reduce because filter core factor causes the probability of motor damage.
Accompanying drawing explanation
Fig. 1 is the manufacturing flow chart of a kind of filter core manufacture method for pond of the present invention.
Fig. 2 is the structural representation of a kind of filter core for pond of the present invention.
Fig. 3 is the structural representation of the plastic skeleton body of a kind of filter core for pond of the present invention.
Fig. 4 is the structural representation of the plastic skeleton end cap of a kind of filter core for pond of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, by describing a preferably specific embodiment in detail, the present invention is further elaborated.
For the filter core in pond, this filter core comprises: plastic skeleton body 100, plastic skeleton end cap 200 and filter paper 300.Plastic skeleton body 100 is provided with plastic skeleton base 110 and plastic filter element stay pipe 120, and this plastic skeleton base 110 is connected with one end 120 of plastic filter element stay pipe.Filter paper 300 is coated on plastic filter element stay pipe 120 outer wall; The other end of this plastic filter element stay pipe 120 is connected with plastic skeleton end cap 200.
The above-mentioned filter core for pond, plastic filter element stay pipe 120 is provided with end cover of filter element annulus 121 and cartridge support annulus 122; Be provided with end cover of filter element annulus 121 along the inwall bottom plastic filter element stay pipe 120, this end cover of filter element annulus 121 inwall is provided with cartridge support annulus 122, and end cover of filter element annulus 121 distributes multiple limbers 1211.When filter core blocks filter core after long-time use, make current by this limbers 1121, the water yield rotated when can ensure that the pool filter comprising motor being normally works.
The above-mentioned filter core for pond, plastic filter element stay pipe 120 has multiple filter core pipe ring to be connected formation by multiple filter tube support.Plastic filter element stay pipe 120 structure of the present invention, under can ensureing that plastic filter element skeleton has the condition of enough intensity, can reduce the use amount manufacturing frame of filter element material, reach the object reduced costs.
For the filter core manufacture method in pond, this manufacture method comprises following steps:
Step 1, the making of filter core filter paper.Secondly first filter paper 300 is cut, the filter paper 300 after cutting is carried out roll printing by rolling-printing machine, again the filter paper 300 after roll printing being carried out receipts ripple by receiving ripple machine, being undertaken cutting, casing by the filter paper 300 after receipts ripple machine folds.
Step 2, the paper folding of filter core filter paper is shaping.By coated for the filter paper 300 after cutting, be fixed on plastic filter element stay pipe 120 outer wall, and filter paper 300 lower limb and the suitable location of plastic skeleton end cap 110.
Step 3, frame of filter element glue casting sizing.Plastic skeleton body 100 and filter paper 300 are connected by the casting of glue pouring machine glue, semi-finished product filter core glue being cast shape is dried by drying tunnel.
Step 4, end cover of filter element glue casting sizing.Plastic skeleton end cap 200 and above-mentioned glue are cast the suitable location, upper surface of the semi-finished product filter core of shape, and connected by the casting of glue pouring machine glue, filter core glue being cast shape is dried by drying tunnel.
Step 5, filter core is packed.Filter core finished product after sizing is carried out packing, checking.
For the filter core manufacture method in pond, in step 3, comprise following steps:
Step 3.1, is cast the filter paper 300 being fixed on plastic filter element stay pipe 120 outer wall and plastic skeleton base 110 by glue pouring machine glue and is connected.
Step 3.2, semi-finished product filter core glue being cast shape is placed in drying tunnel dries.
For the filter core manufacture method in pond, in step 4, comprise following steps:
Step 4.1, by the upper end of plastic filter element stay pipe 120 of semi-finished product filter core after oven dry, the top edge of filter paper 300 and the suitable location of plastic skeleton end cap 200.
Step 4.2, is connected the filter core of above-mentioned adaptation location by the casting of glue pouring machine glue.
Step 4.3, filter core glue being cast shape is placed in drying tunnel dries.
In the present invention, owing to improving frame of filter element material and manufacture method, therefore without the need to using mold releasability, reducing the material feeding use amount of glue pouring machine, substantially reducing the drying time of filter core simultaneously; Both improve filter core to manufacture efficiency, reduce filter core manufacturing cost, again reduced because filter core factor causes the probability of motor damage.
Although content of the present invention has done detailed introduction by above preferred embodiment, will be appreciated that above-mentioned description should not be considered to limitation of the present invention.After those skilled in the art have read foregoing, for multiple amendment of the present invention and substitute will be all apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (3)
1. for the filter core in pond, it is characterized in that, this filter core comprises: plastic skeleton body (100), plastic skeleton end cap (200) and filter paper (300); Described plastic skeleton body (100) is provided with plastic skeleton base (110) and plastic filter element stay pipe (120), and described plastic skeleton base (110) is connected with one end of described plastic filter element stay pipe (120); Described filter paper (300) is coated on described plastic filter element stay pipe (120) outer wall; The other end of described plastic filter element stay pipe (120) is connected with described plastic skeleton end cap (200);
Described plastic filter element stay pipe (120) is provided with end cover of filter element annulus (121) and cartridge support annulus (122); Inwall along described plastic filter element stay pipe (120) bottom is provided with described end cover of filter element annulus (121), this end cover of filter element annulus (121) inwall is provided with described cartridge support annulus (122), described end cover of filter element annulus (121) the multiple limbers of upper distribution (1211); Described plastic filter element stay pipe also comprises multiple filter core pipe ring, multiple filter tube support, and described plastic filter element stay pipe to be connected with multiple filter tube support by multiple filter core pipe ring and to be formed.
2. for the filter core manufacture method in pond, it is characterized in that, this manufacture method comprises following steps:
Step 1, the making of filter core filter paper; First described filter paper (300) is cut, secondly the filter paper (300) after cutting is carried out roll printing by rolling-printing machine, again the filter paper (300) after roll printing being carried out receipts ripple by receiving ripple machine, being undertaken cutting, casing by the filter paper (300) after receipts ripple machine folds;
Step 2, the paper folding of filter core filter paper is shaping; By coated for the filter paper (300) after cutting, be fixed on plastic filter element stay pipe (120) outer wall, and described filter paper (300) lower limb and plastic skeleton base (110) suitable location;
Step 3, frame of filter element glue casting sizing; Plastic skeleton body (100) and described filter paper (300) are connected by the casting of glue pouring machine glue, semi-finished product filter core glue being cast shape is dried by drying tunnel; Wherein, this step comprises following steps:
Step 3.1, is cast the filter paper (300) being fixed on described plastic filter element stay pipe (120) outer wall and described plastic skeleton base (110) by glue pouring machine glue and is connected;
Step 3.2, semi-finished product filter core glue being cast shape is placed in drying tunnel dries;
Step 4, end cover of filter element glue casting sizing; Plastic skeleton end cap (200) and above-mentioned glue are cast the suitable location, upper surface of the semi-finished product filter core of shape, and connected by the casting of glue pouring machine glue, filter core glue being cast shape is dried by drying tunnel;
Step 5, filter core is packed; Filter core finished product after sizing is carried out packing, checking.
3., as claimed in claim 2 for the filter core manufacture method in pond, in described step 4, comprise following steps:
Step 4.1, by the upper end of plastic filter element stay pipe (120) of semi-finished product filter core after oven dry, the top edge of filter paper (300) and described plastic skeleton end cap (200) suitable location;
Step 4.2, is connected the filter core of above-mentioned adaptation location by the casting of glue pouring machine glue;
Step 4.3, filter core glue being cast shape is placed in drying tunnel dries.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310543639.XA CN103537143B (en) | 2013-11-06 | 2013-11-06 | A kind of filter core for pond and manufacture method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310543639.XA CN103537143B (en) | 2013-11-06 | 2013-11-06 | A kind of filter core for pond and manufacture method thereof |
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| Publication Number | Publication Date |
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| CN103537143A CN103537143A (en) | 2014-01-29 |
| CN103537143B true CN103537143B (en) | 2015-10-28 |
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| CN201310543639.XA Active CN103537143B (en) | 2013-11-06 | 2013-11-06 | A kind of filter core for pond and manufacture method thereof |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107722220B (en) * | 2017-10-31 | 2020-12-01 | 山东一诺威聚氨酯股份有限公司 | Polyurethane elastomer composition for filter element device, preparation method and application thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2105327U (en) * | 1991-12-11 | 1992-05-27 | 天津市过滤器厂 | Filter core |
| CN2274090Y (en) * | 1996-12-13 | 1998-02-11 | 山海关第一关塑料厂 | Filter-core of filter |
| CN1580397A (en) * | 2003-08-11 | 2005-02-16 | 王剑光 | Chemical Modifying method of filter paper core for oil-water separating filter |
| JP2013173138A (en) * | 2013-04-08 | 2013-09-05 | Lixil Corp | Filter structure |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4478253B2 (en) * | 1999-07-30 | 2010-06-09 | 株式会社泰光 | Tubular filter element |
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2013
- 2013-11-06 CN CN201310543639.XA patent/CN103537143B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2105327U (en) * | 1991-12-11 | 1992-05-27 | 天津市过滤器厂 | Filter core |
| CN2274090Y (en) * | 1996-12-13 | 1998-02-11 | 山海关第一关塑料厂 | Filter-core of filter |
| CN1580397A (en) * | 2003-08-11 | 2005-02-16 | 王剑光 | Chemical Modifying method of filter paper core for oil-water separating filter |
| JP2013173138A (en) * | 2013-04-08 | 2013-09-05 | Lixil Corp | Filter structure |
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| CN103537143A (en) | 2014-01-29 |
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Address after: No. 460-520, Chuansha LanXue Road, Pudong New Area, Shanghai, 201205 Patentee after: Shanghai Jilong Sports Leisure Products Co.,Ltd. Address before: No. 460-520, Chuansha LanXue Road, Pudong New Area, Shanghai, 201205 Patentee before: Shanghai Jilong Plastic Products Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A filter element for water tank and its manufacturing method Effective date of registration: 20220704 Granted publication date: 20151028 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Shanghai Zhabei sub branch Pledgor: Shanghai Jilong Sports Leisure Products Co.,Ltd. Registration number: Y2022310000109 |
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