CN103528765A - Water detecting machine of air cylinder cover hood of engine - Google Patents

Water detecting machine of air cylinder cover hood of engine Download PDF

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Publication number
CN103528765A
CN103528765A CN201310508386.2A CN201310508386A CN103528765A CN 103528765 A CN103528765 A CN 103528765A CN 201310508386 A CN201310508386 A CN 201310508386A CN 103528765 A CN103528765 A CN 103528765A
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CN
China
Prior art keywords
cylinder
fixed
air cylinder
cylinder cover
water
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Pending
Application number
CN201310508386.2A
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Chinese (zh)
Inventor
杨孟涛
金红伟
宋乐鹏
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Chongqing University of Science and Technology
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Chongqing University of Science and Technology
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Priority to CN201310508386.2A priority Critical patent/CN103528765A/en
Publication of CN103528765A publication Critical patent/CN103528765A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a water detecting machine of an air cylinder cover hood of an engine. The water inspection machine is suitable for detecting sealability of the air cylinder cover hood of the engine by a water detecting mode. First, the air cylinder cover hood is placed on the upper surface of a bottom plate; piston rods of clamp air cylinders extend out; the air cylinder cover hood is clamped; holes at the top of the air cylinder cover hood are plugged by top hole plugging heads simultaneously during clamping; plugging mechanisms operate to plug holes in the side face of the air cylinder cover hood; an ejection air cylinder pushes a water tank to ascend to allow the air cylinder cover hood to be immersed in water completely; compressed air is charged into an inner cavity of the air cylinder cover hood through an air pipe below the bottom plate; and whether bubbles exist in the water is observed to detect the sealability of the air cylinder cover hood. The clamp air cylinders and air cylinders for the plugging mechanisms of the water detecting machine are arranged at the upper part of the water detecting machine and cannot be immersed in the water during work, so that the quality and the life of each air cylinder are ensured; and simultaneously, if the air cylinders have leakage, the sealability detection of the air cylinder cover hood is not influenced.

Description

Engine air cylinder cap water inspection machine
Technical field
The present invention relates to a kind of cylinder cover for automobile engine water inspection machine, the mode that is applicable to examining by water is made sealing propertytest to engine air cylinder cap.
Background technology
Valve mechanism cover is the cover that is arranged on cylinder head top on engine, and its effect mainly contains: 1, prevent that external dust from entering cylinder head and body; 2, prevent that dust and foreign matter etc. from falling into and cause machine oil dirty, prevent that in addition machine oil from spilling and causing oil mass to lack; 3, protect the action of the movement parts such as valve lifter, rocker arm body; 4, low noise effect is fallen.If valve mechanism cover poor sealing, has leakage, just do not have its due protective action, affect performance and the operational effect of engine.Each enterprise mainly adopts water inspection method to the sealing propertytest of valve mechanism cover, first by clamp shutoff valve mechanism cover, again by valve mechanism cover submerged, by tracheae, to valve mechanism cover inner chamber, pass into pressurized air, if there is no bubble in water, valve mechanism cover sealing is qualified, otherwise, defective.The problem that current valve mechanism cover water inspection owner will exist is: the pneumatic elements such as the revolution clamping cylinder that clamping and plugging mechanism adopt, swing clamp cylinder, will be with valve mechanism cover submerged after clamping, shutoff, this has a great impact the quality of pneumatic element and life-span, if pneumatic element exists and leaks simultaneously, the sealing propertytest of valve mechanism cover will be affected.
Summary of the invention
The technical matters that the present invention solves has been to provide a kind of engine air cylinder cap water inspection machine, and the mode that is applicable to examining by water is made sealing propertytest to engine air cylinder cap.First valve mechanism cover is placed in to plate upper surface, clamping cylinder piston rod stretches out, and clamping cylinder housing blocks the hole at valve mechanism cover top by apical pore block head in the time of clamping; Each plugging mechanism action, the hole of shutoff valve mechanism cover side; Upper top gas cylinder promotes water tank and rises, and makes the complete submerged of valve mechanism cover; Again pressurized air is passed into valve mechanism cover inner chamber by the tracheae under base plate, observe in water and whether have bubble to emerge to detect the sealing of valve mechanism cover.The clamping cylinder of water inspection machine and each plugging mechanism are all arranged on water inspection machine top with cylinder, can submerged in the course of work, guarantee quality and the life-span of each cylinder, and if each cylinder exists and leaks simultaneously, also can not affect the sealing propertytest of valve mechanism cover.
Engine air cylinder cap water of the present invention inspection owner will be by frame, upper top cylinder mounting plate, upper top gas cylinder, the axis of guide, linear bearing, water tank, base plate, apical pore block head, back shaft, clamping cylinder installing plate, clamping cylinder, clamping pressure head, swing plugging mechanism, directly moving plugging mechanism forms; Upper top cylinder mounting plate is fixed in frame, and upper top gas cylinder, linear bearing are fixed on the cylinder mounting plate of top; Axis of guide one end is fixed on water tank bottom, and the other end is inserted in linear bearing; Upper top gas cylinder piston rod is fixedly connected with water tank bottom; Clamping cylinder installing plate is fixed in frame, and base plate and clamping cylinder installing plate support fixing by four back shafts; Rubber gasket is equipped with in four apical pore block head upper ends, and apical pore block head lower end is fixed on plate upper surface; Six clamping cylinders are fixed on clamping cylinder installing plate, clamp pressure head and are fastened on the piston rod of clamping cylinder; Swing plugging mechanism, directly moving plugging mechanism is fixed on plate upper surface.
Swinging plugging mechanism has two covers, forms and constructs identical; Mainly by supporting seat, cylinder erecting frame, swing shutoff cylinder, upper Y-shaped connector, rocking arm, rocker arm support, lower Y-shaped connector, depression bar, guiding cover for seat, formed; Supporting seat is fixed on plate upper surface, and cylinder erecting frame is fixed on supporting seat, swings shutoff tail cylinder and is hinged on the bearing pin of cylinder erecting frame, and upper Y-shaped connector is fixed on the piston rod that swings shutoff cylinder; Rocking arm one end is hinged on the bearing pin of Y-shaped connector, and rocking arm middle part is hinged on the bearing pin of rocker arm support, and rocker arm support is fixed on supporting seat, and the rocking arm other end is enclosed within on the bearing pin of lower Y-shaped connector by mounting hole; Lower Y-shaped connector is fixedly connected with depression bar, and depression bar is enclosed within the axis hole of guiding cover for seat, and depression bar end face is equipped with rubber gasket, and guiding cover for seat is fixed on supporting seat.
Straight moving plugging mechanism is mainly by cylinder saddle, directly moving shutoff cylinder, block head form; Cylinder saddle is fixed on plate upper surface, and directly moving shutoff cylinder is fixed on cylinder saddle, and block head is fixed on the piston rod of straight moving shutoff cylinder, and block head end face is equipped with rubber gasket.
The clamping cylinder of water inspection machine, swing shutoff cylinder, directly moving shutoff cylinder is all arranged on water inspection machine top, can submerged in the course of work, guarantee quality and the life-span of each cylinder, if each cylinder exists leakage simultaneously, also can not affect the sealing propertytest of valve mechanism cover.
First valve mechanism cover is placed in to plate upper surface, clamping cylinder piston rod stretches out, and by clamping pressure head clamping cylinder housing, blocks four holes at valve mechanism cover top in the time of clamping by apical pore block head; Two swing shutoff cylinder piston cylinder rollback, and rocking arm is swung around rocker arm support, drive depression bar in the axis hole cathetus motion of guiding cover for seat, respectively two holes of shutoff valve mechanism cover side; Straight moving shutoff cylinder piston rod stretches out, block head rectilinear motion, the inclined hole of shutoff valve mechanism cover side; Upper top gas cylinder piston rod stretches out, and promotes water tank and rises, and makes the complete submerged of valve mechanism cover; Again pressurized air is passed into valve mechanism cover inner chamber by the tracheae under base plate, observe in water whether have bubble, if there is no bubble in water, valve mechanism cover sealing is qualified, otherwise, defective.After detection completes, stop passing into pressurized air to valve mechanism cover inner chamber, upper top gas cylinder piston rod rollback, water tank declines; Successively swing shutoff cylinder piston rod is stretched out, straight line shutoff cylinder piston rod rollback, unclamps the shutoff of valve mechanism cover lateral aperture again; Clamping cylinder piston rod rollback, takes out the valve mechanism cover having detected.
The present invention has overcome the deficiency that existing valve mechanism cover water inspection machine exists, and adopts clamping cylinder clamping cylinder housing, and in the time of clamping, apical pore block head also blocks the hole at valve mechanism cover top; Hole in each plugging mechanism shutoff valve mechanism cover; Upper top gas cylinder promotes water tank and rises, and makes the complete submerged of valve mechanism cover; Again pressurized air is passed into valve mechanism cover inner chamber by the tracheae under base plate, observe in water and whether have bubble to emerge to detect the sealing of valve mechanism cover.When the course of work, clamping cylinder and each plugging mechanism all on the water surface, guarantee quality and the life-span of pneumatic element with cylinder, if pneumatic element exists and leaks simultaneously, also can not affect the sealing propertytest of valve mechanism cover.The features such as that the present invention has is simple in structure, automaticity is high, easy to adjust, working stability.Slightly reequip the sealing water inspection that is also applicable to various engine air cylinder cap, intake and exhaust manifold, each box parts etc. simultaneously, there is good using value.
Accompanying drawing explanation
Fig. 1 is the whole 3 d effect graph of valve mechanism cover water inspection machine of the present invention
Fig. 2 is the 3 d effect graph of valve mechanism cover of the present invention,
Fig. 3 is that valve mechanism cover of the present invention places, valve mechanism cover water inspection machine main part 3 d effect graph when clamping and shutoff are not moved
Fig. 4 is that clamping of the present invention and shutoff action complete, valve mechanism cover water inspection machine main part 3 d effect graph when valve mechanism cover submerged carries out sealing propertytest
Fig. 5 be valve mechanism cover of the present invention clamped after, partial 3 d when apical pore block head blocks four holes at valve mechanism cover top is analysed and observe design sketch
Fig. 6 is swing plugging mechanism return of the present invention, the partial 3 d design sketch when releasing orientation
Fig. 7 is swing plugging mechanism action of the present invention, the partial 3 d design sketch when sealed condition
Fig. 8 is straight line plugging mechanism action of the present invention, the partial 3 d design sketch when sealed condition
Embodiment
Referring to Fig. 1,3,4,5, engine air cylinder cap water of the present invention inspection owner will be by frame 1, upper top cylinder mounting plate 5, upper top gas cylinder 3, the axis of guide 2, linear bearing 4, water tank 6, base plate 7, apical pore block head 12, back shaft 8, clamping cylinder installing plate 10, clamping cylinder 11, clamp pressure head 9, swing plugging mechanism, directly moving plugging mechanism forms; Upper top cylinder mounting plate 5 is fixed in frame 1, and upper top gas cylinder 3, linear bearing 4 are fixed on top cylinder mounting plate 5; The axis of guide 2 one end are fixed on water tank 6 bottoms, and the other end is inserted in linear bearing 4; Upper top gas cylinder 3 piston rods are fixedly connected with water tank 6 bottoms; Clamping cylinder installing plate 10 is fixed in frame 1, and base plate 7 and clamping cylinder installing plate 10 support fixing by four back shafts 8; Rubber gasket is equipped with in four apical pore block head 12 upper ends, and apical pore block head 12 lower ends are fixed on base plate 7 upper surfaces; Six clamping cylinders 11 are fixed on clamping cylinder installing plate 10, clamp pressure head 9 and are fastened on the piston rod of clamping cylinder 11; Swing plugging mechanism, directly moving plugging mechanism is fixed on base plate 7 upper surfaces.
Referring to Fig. 6,7, swinging plugging mechanism has two covers, forms and constructs identical; Mainly by supporting seat 21, cylinder erecting frame 20, swing shutoff cylinder 19, upper Y-shaped connector 18, rocking arm 17, rocker arm support 16, lower Y-shaped connector 15, depression bar 14, guiding cover for seat 13, formed; Supporting seat 21 is fixed on base plate 7 upper surfaces, and cylinder erecting frame 20 is fixed on supporting seat 21, swings shutoff cylinder 19 afterbodys and is hinged on the bearing pin of cylinder erecting frame 20, and upper Y-shaped connector 18 is fixed on the piston rod that swings shutoff cylinder 19; Rocking arm 17 one end are hinged on the bearing pin of Y-shaped connector 18, and rocking arm 17 middle parts are hinged on the bearing pin of rocker arm support 16, and rocker arm support 16 is fixed on supporting seat 21, and rocking arm 17 other ends are enclosed within on the bearing pin of lower Y-shaped connector 15 by mounting hole; Lower Y-shaped connector 15 is fixedly connected with depression bar 14, and depression bar 14 is enclosed within the axis hole of guiding cover for seat 13, and depression bar 14 end faces are equipped with rubber gasket, and guiding cover for seat 13 is fixed on supporting seat 21.
Referring to Fig. 8, directly moving plugging mechanism is mainly by cylinder saddle 22, directly moving shutoff cylinder 24, block head 23 form; Cylinder saddle 22 is fixed on base plate 7 upper surfaces, and directly moving shutoff cylinder 24 is fixed on cylinder saddle 22, and block head 23 is fixed on the piston rod of straight moving shutoff cylinder 24, and block head 23 end faces are equipped with rubber gasket.
The clamping cylinder 11 of water inspection machine, swing shutoff cylinder 19, directly moving shutoff cylinder 24 is all arranged on water inspection machine top, can submerged in the course of work, guarantee quality and the life-span of each cylinder, if each cylinder exists leakage simultaneously, also can not affect the sealing propertytest of valve mechanism cover.
Referring to Fig. 2,3,4,5,6,7,8, first valve mechanism cover is placed in to base plate 7 upper surfaces, clamping cylinder 11 piston rods stretch out, and by clamping pressure head 9 clamping cylinder housings, block four holes at valve mechanism cover top in the time of clamping by apical pore block head 12; Two swing shutoff cylinder 19 piston cylinder rollbacks, and rocking arm 17 is swung around rocker arm support 16, drive depression bar 14 in the axis hole cathetus motion of guiding cover for seat 13, respectively two holes of shutoff valve mechanism cover side; Straight moving shutoff cylinder 24 piston rods stretch out, block head 23 rectilinear motions, the inclined hole of shutoff valve mechanism cover side; Upper top gas cylinder 3 piston rods stretch out, and promote water tank 6 and rise, and make the complete submerged of valve mechanism cover; Again pressurized air is passed into valve mechanism cover inner chamber by the tracheae under base plate 7, observe in water whether have bubble, if there is no bubble in water, valve mechanism cover sealing is qualified, otherwise, defective.After detection completes, stop passing into pressurized air to valve mechanism cover inner chamber, upper top gas cylinder 3 piston rod rollbacks, water tank 6 declines; Successively swing shutoff cylinder 19 piston rods are stretched out, straight line shutoff cylinder 24 piston rod rollbacks, unclamp the shutoff of valve mechanism cover lateral aperture again; Clamping cylinder 11 piston rod rollbacks, take out the valve mechanism cover having detected.

Claims (3)

  1. Engine air cylinder cap water inspection owner will be by frame, upper top cylinder mounting plate, upper top gas cylinder, the axis of guide, linear bearing, water tank, base plate, apical pore block head, back shaft, clamping cylinder installing plate, clamping cylinder, clamping pressure head, swing plugging mechanism, directly moving plugging mechanism forms; It is characterized in that top cylinder mounting plate is fixed in frame, upper top gas cylinder, linear bearing are fixed on the cylinder mounting plate of top; Axis of guide one end is fixed on water tank bottom, and the other end is inserted in linear bearing; Upper top gas cylinder piston rod is fixedly connected with water tank bottom; Clamping cylinder installing plate is fixed in frame, and base plate and clamping cylinder installing plate support fixing by four back shafts; Rubber gasket is equipped with in four apical pore block head upper ends, and apical pore block head lower end is fixed on plate upper surface; Six clamping cylinders are fixed on clamping cylinder installing plate, clamp pressure head and are fastened on the piston rod of clamping cylinder; Swing plugging mechanism, directly moving plugging mechanism is fixed on plate upper surface.
  2. 2. engine air cylinder cap water inspection machine according to claim 1, is characterized in that described swing plugging mechanism is mainly comprised of supporting seat, cylinder erecting frame, swing shutoff cylinder, upper Y-shaped connector, rocking arm, rocker arm support, lower Y-shaped connector, depression bar, guiding cover for seat; Supporting seat is fixed on plate upper surface, and cylinder erecting frame is fixed on supporting seat, swings shutoff tail cylinder and is hinged on the bearing pin of cylinder erecting frame, and upper Y-shaped connector is fixed on the piston rod that swings shutoff cylinder; Rocking arm one end is hinged on the bearing pin of Y-shaped connector, and rocking arm middle part is hinged on the bearing pin of rocker arm support, and rocker arm support is fixed on supporting seat, and the rocking arm other end is enclosed within on the bearing pin of lower Y-shaped connector by mounting hole; Lower Y-shaped connector is fixedly connected with depression bar, and depression bar is enclosed within the axis hole of guiding cover for seat, and depression bar end face is equipped with rubber gasket, and guiding cover for seat is fixed on supporting seat.
  3. 3. engine air cylinder cap water according to claim 1 inspection machine, is characterized in that described straight line plugging mechanism is mainly by cylinder saddle, directly moving shutoff cylinder, block head form; Cylinder saddle is fixed on plate upper surface, and directly moving shutoff cylinder is fixed on cylinder saddle, and block head is fixed on the piston rod of straight moving shutoff cylinder, and block head end face is equipped with rubber gasket.
CN201310508386.2A 2013-10-25 2013-10-25 Water detecting machine of air cylinder cover hood of engine Pending CN103528765A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310508386.2A CN103528765A (en) 2013-10-25 2013-10-25 Water detecting machine of air cylinder cover hood of engine

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Application Number Priority Date Filing Date Title
CN201310508386.2A CN103528765A (en) 2013-10-25 2013-10-25 Water detecting machine of air cylinder cover hood of engine

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Publication Number Publication Date
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104122044A (en) * 2014-07-09 2014-10-29 马永青 Plane sealing performance testing device
CN105345455A (en) * 2015-09-23 2016-02-24 重庆坤恩机电技术有限公司 Full-automatic assembly and detection production line for cylinder caps
CN105953984A (en) * 2016-05-23 2016-09-21 湖州恒久机械有限公司 Engine end cover water-stop detection device
CN107121242A (en) * 2017-06-06 2017-09-01 襄阳钛虎动力工程有限公司 Automobile engine cylinder head water channel oil duct leak detecting device
CN108332911A (en) * 2017-09-24 2018-07-27 柳州煜华科技有限公司 Fuel tank air-tightness detection method
CN108414155A (en) * 2018-02-01 2018-08-17 湖南健兴智能科技有限公司 A kind of cylinder cover leak test device and method
CN108760171A (en) * 2018-05-25 2018-11-06 江西新德合汽配有限责任公司 Cylinder cap detection device and its cylinder cap detection method
CN108982025A (en) * 2016-08-26 2018-12-11 青岛华涛汽车模具有限公司 A kind of all-in-one machine having both airtight detection and the cold plugging function of metallic sheath
CN109738126A (en) * 2019-02-28 2019-05-10 重庆飞康机械有限公司 A kind of novel cylinder hood air tightness detection equipment
CN110220653A (en) * 2019-07-18 2019-09-10 中船动力有限公司 Double-wall pipe air-tightness detection tool and detection method
CN112683458A (en) * 2020-11-05 2021-04-20 安徽红桥金属制造有限公司 Air tightness detection device

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Publication number Priority date Publication date Assignee Title
JPS6420423A (en) * 1987-07-15 1989-01-24 Asahi Malleable Iron Co Ltd Pressure withstanding inspection machine for wheel for vehicle
CN2641622Y (en) * 2003-07-25 2004-09-15 重庆宗申技术开发研究有限公司 Leakage detector for engine of high-speed boat
CN201364226Y (en) * 2009-03-18 2009-12-16 济南玫德铸造有限公司 Hydraulic tester for testing air tightness of pipeline connecting pieces
CN201740630U (en) * 2010-07-07 2011-02-09 南昌洪都汽车配件制造有限公司 Test stand for airtightness of casing
CN202676377U (en) * 2012-05-15 2013-01-16 青特集团有限公司 Oil, gas leakage test device of bridge shell
CN203519275U (en) * 2013-10-25 2014-04-02 重庆科技学院 Water inspection machine for engine cylinder head cover

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6420423A (en) * 1987-07-15 1989-01-24 Asahi Malleable Iron Co Ltd Pressure withstanding inspection machine for wheel for vehicle
CN2641622Y (en) * 2003-07-25 2004-09-15 重庆宗申技术开发研究有限公司 Leakage detector for engine of high-speed boat
CN201364226Y (en) * 2009-03-18 2009-12-16 济南玫德铸造有限公司 Hydraulic tester for testing air tightness of pipeline connecting pieces
CN201740630U (en) * 2010-07-07 2011-02-09 南昌洪都汽车配件制造有限公司 Test stand for airtightness of casing
CN202676377U (en) * 2012-05-15 2013-01-16 青特集团有限公司 Oil, gas leakage test device of bridge shell
CN203519275U (en) * 2013-10-25 2014-04-02 重庆科技学院 Water inspection machine for engine cylinder head cover

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104122044A (en) * 2014-07-09 2014-10-29 马永青 Plane sealing performance testing device
CN105345455A (en) * 2015-09-23 2016-02-24 重庆坤恩机电技术有限公司 Full-automatic assembly and detection production line for cylinder caps
CN105345455B (en) * 2015-09-23 2018-01-23 重庆坤恩机电技术有限公司 Cylinder cover automatically assembles detection production line
CN105953984A (en) * 2016-05-23 2016-09-21 湖州恒久机械有限公司 Engine end cover water-stop detection device
CN108982025A (en) * 2016-08-26 2018-12-11 青岛华涛汽车模具有限公司 A kind of all-in-one machine having both airtight detection and the cold plugging function of metallic sheath
CN107121242A (en) * 2017-06-06 2017-09-01 襄阳钛虎动力工程有限公司 Automobile engine cylinder head water channel oil duct leak detecting device
CN108332911A (en) * 2017-09-24 2018-07-27 柳州煜华科技有限公司 Fuel tank air-tightness detection method
CN108414155A (en) * 2018-02-01 2018-08-17 湖南健兴智能科技有限公司 A kind of cylinder cover leak test device and method
CN108760171A (en) * 2018-05-25 2018-11-06 江西新德合汽配有限责任公司 Cylinder cap detection device and its cylinder cap detection method
CN109738126A (en) * 2019-02-28 2019-05-10 重庆飞康机械有限公司 A kind of novel cylinder hood air tightness detection equipment
CN110220653A (en) * 2019-07-18 2019-09-10 中船动力有限公司 Double-wall pipe air-tightness detection tool and detection method
CN112683458A (en) * 2020-11-05 2021-04-20 安徽红桥金属制造有限公司 Air tightness detection device
CN112683458B (en) * 2020-11-05 2024-02-02 安徽红桥金属制造有限公司 Air tightness detection device

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Application publication date: 20140122