CN103527933A - Oil pipeline detection device - Google Patents
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Abstract
一种石油管道检测装置,包括固定套管、助推皮碗、主控制器、超声波检测装置以及电源装置,助推皮碗设置于固定套管的两端,超声波检测装置包括超声波测距装置和超声波换能器,主控制器以及超声波测距装置均设置于固定套管的内部,超声波换能器为多个,多个超声波换能器每两个为一组被分为若干组,被分成为若干组的超声波换能器环形分布于固定套管的管壁上;主控制器通过信号线连接于超声波测距装置,所述超声波测距装置分别通过信号线连接于各组超声波换能器;电源装置分别通过电源线连接于超声波测距装置和主控制器。该发明用于检测石油管道变形情况,可准确定位管道变形位置,它具有功耗低,稳定性好,测量精度高,适用性强等特点。
An oil pipeline detection device, comprising a fixed sleeve, a booster cup, a main controller, an ultrasonic detection device and a power supply unit, the booster cups are arranged at both ends of the fixed sleeve, and the ultrasonic detection device includes an ultrasonic distance measuring device and The ultrasonic transducer, the main controller and the ultrasonic distance measuring device are all arranged inside the fixed casing. Several groups of ultrasonic transducers are distributed circularly on the pipe wall of the fixed sleeve; the main controller is connected to the ultrasonic distance measuring device through signal lines, and the ultrasonic distance measuring devices are respectively connected to each group of ultrasonic transducers through signal lines ; The power supply device is respectively connected to the ultrasonic distance measuring device and the main controller through the power cord. The invention is used to detect the deformation of the oil pipeline, and can accurately locate the deformation position of the pipeline. It has the characteristics of low power consumption, good stability, high measurement accuracy and strong applicability.
Description
技术领域 technical field
本发明涉及一种管道检测装置,特别涉及一种用于检测石油管道是否变形的石油管道检测装置。 The invention relates to a pipeline detection device, in particular to a petroleum pipeline detection device for detecting whether the petroleum pipeline is deformed.
背景技术 Background technique
目前我国正在以1000~2000km/a 的速度铺设新管线。管道作为天然气、石油等介质的长距离输送设施,铺设于世界各地的陆地、海洋等各种环境之中。大部分油气管道是埋地管道由于受到地震、地层的移动、地壳变迁、热输变形、第三方施工破坏等内力和外力的影响,经常会使管道产生不同程度的变形,比如管道凹陷、椭圆变形、管道弯曲或者下沉等问题。这些变形会使输油阻力增大,导致油气传输率下降,为保持正常输油量,将会增加输油过程的能耗;同时变形也会造成管道强度降低,管形发生变化,形成安全隐患。如果不能及时发现检修的话可能导致管道破裂,造成停产,从而造成难以弥补的经济损失。为了能够保证输油、输气管道的正常传输,就需要对输油输气管道进行变形监测,这就需要设计一种适用于输油输气管道检测的石油管道检测装置。 At present, my country is laying new pipelines at a speed of 1000-2000km/a. As a long-distance transportation facility for natural gas, oil and other media, pipelines are laid in various environments such as land and sea around the world. Most oil and gas pipelines are buried pipelines. Due to the influence of internal and external forces such as earthquakes, stratum movement, crustal changes, heat transfer deformation, and third-party construction damage, pipelines often deform to varying degrees, such as pipeline depressions and elliptical deformations. , pipe bending or sinking and other problems. These deformations will increase the oil transportation resistance, resulting in a decrease in the oil and gas transmission rate. In order to maintain the normal oil transportation volume, it will increase the energy consumption of the oil transportation process; at the same time, the deformation will also cause the pipeline strength to decrease, the pipe shape to change, and form a safety hazard. . If the maintenance cannot be detected in time, it may cause the pipeline to rupture, resulting in production stoppage, resulting in irreparable economic losses. In order to ensure the normal transmission of oil and gas pipelines, it is necessary to monitor the deformation of oil and gas pipelines, which requires the design of an oil pipeline detection device suitable for oil and gas pipeline detection.
发明内容 Contents of the invention
本发明的主要目的是提供一种石油管道检测装置,该管道检测装置可自动检测石油管道管壁变形情况,能及时发现输油输气管道存在的问题。它具有功耗低,稳定性好,测量精度高,适用性强等特点。 The main purpose of the present invention is to provide an oil pipeline detection device, which can automatically detect the deformation of the oil pipeline pipe wall, and can timely discover the problems existing in the oil and gas transmission pipeline. It has the characteristics of low power consumption, good stability, high measurement accuracy and strong applicability.
为解决上述问题,本发明采用的技术方案是:一种石油管道检测装置,其特征是,包括固定套管、助推皮碗、主控制器、超声波检测装置以及电源装置,所述助推皮碗设置于固定套管的两端,所述的超声波检测装置包括超声波测距装置和超声波换能器,所述的主控制器以及超声波测距装置均设置于固定套管的内部,所述的超声波换能器为多个,多个超声波换能器每两个为一组被分为若干组,被分成为若干组的超声波换能器环形分布于固定套管的管壁上;所述的主控制器通过信号线连接于超声波测距装置,所述超声波测距装置分别通过信号线连接于各组超声波换能器;所述的电源装置分别通过电源线连接于超声波测距装置和主控制器。 In order to solve the above problems, the technical solution adopted by the present invention is: a petroleum pipeline detection device, which is characterized in that it includes a fixed sleeve, a booster cup, a main controller, an ultrasonic detection device and a power supply device, and the booster cup The bowls are arranged at both ends of the fixed casing, the ultrasonic detection device includes an ultrasonic distance measuring device and an ultrasonic transducer, the main controller and the ultrasonic distance measuring device are all arranged inside the fixed casing, and the described There are multiple ultrasonic transducers, each two of which are divided into several groups, and the ultrasonic transducers divided into several groups are annularly distributed on the pipe wall of the fixed sleeve; the described The main controller is connected to the ultrasonic distance measuring device through the signal line, and the ultrasonic distance measuring device is connected to each group of ultrasonic transducers through the signal line; the power supply device is connected to the ultrasonic distance measuring device and the main control device through the power line respectively. device.
所述的主控制器为MSP430F149微处理器,所述的主控制器上还设置有SD存储卡。 Described main controller is MSP430F149 microprocessor, and described main controller is also provided with SD storage card.
所述的超声波测距装置为TDC-GP21时间数字转换器。 The ultrasonic distance measuring device is a TDC-GP21 time-to-digital converter.
本发明的有益效果是: The beneficial effects of the present invention are:
(1)本发明采用了高精度低功耗TDC-GP21时间数据转换器作为超声波检测装置,采用此超声波检测装置时间间隔的测量量化可达到22ps的精度,在小管径的测量中可直接驱动超声波换能器,无需另外增加驱动芯片。另外,超低静态功耗,可大大提高了测量的可靠性。 (1) The present invention uses a high-precision and low-power TDC-GP21 time data converter as an ultrasonic detection device. The measurement and quantification of time intervals using this ultrasonic detection device can reach an accuracy of 22 ps, and can be directly driven in the measurement of small pipe diameters. Ultrasonic transducer, no need to add additional driver chips. In addition, ultra-low static power consumption can greatly improve the reliability of measurement.
(2)本发明采用了MSP430F149微处理器,并结合TDC-GP21时间数据转换器,使得整机系统功耗大大降低,从而满足长距离石油管道变形测量需要。 (2) The invention adopts the MSP430F149 microprocessor, combined with the TDC-GP21 time data converter, so that the power consumption of the whole system is greatly reduced, thereby meeting the needs of long-distance oil pipeline deformation measurement.
(3)本发明功耗低,稳定性好,测量精度高,具有广泛的适用性。 (3) The invention has low power consumption, good stability, high measurement accuracy and wide applicability.
附图说明 Description of drawings
图 1为本发明的整体结构示意图; 1 is a schematic diagram of the overall structure of the present invention;
图 2为本发明各部件连接关系结构示意图; Fig. 2 is a schematic diagram of the connection relationship structure of each part of the present invention;
图中:1-固定套管、2-助推皮碗、3-主控制器、31-SD存储卡、4-超声波检测装置、41-超声波测距装置、42-超声波换能器、5-电源装置。 In the figure: 1-fixed sleeve, 2-boosting cup, 3-main controller, 31-SD memory card, 4-ultrasonic detection device, 41-ultrasonic distance measuring device, 42-ultrasonic transducer, 5- power supply unit.
具体实施方式 Detailed ways
为能清楚说明本方案的技术特点,下面通过一个具体实施方式,并结合其附图,对本方案进行阐述。 In order to clearly illustrate the technical features of the solution, the solution will be described below through a specific implementation mode combined with the accompanying drawings.
如图1、图2所示,一种石油管道检测装置,包括固定套管1、助推皮碗2、主控制器3、超声波检测装置4以及电源装置5,所述助推皮碗2设置于固定套管1的两端,所述的超声波检测装置4包括超声波测距装置41和超声波换能器42,所述的主控制器3以及超声波测距装置41均设置于固定套管1的内部,所述的超声波换能器42为多个,多个超声波换能器42每两个为一组被分为若干组,被分成为若干组的超声波换能器42环形分布于固定套管1的管壁上;所述的主控制器3通过信号线连接于超声波测距装置41,所述超声波测距装置41分别通过信号线连接于各组超声波换能器42;所述的电源装置5分别通过电源线连接于超声波测距装置41和主控制器3。
As shown in Figures 1 and 2, a petroleum pipeline detection device includes a fixed sleeve 1, a booster cup 2, a
所述的主控制器3为MSP430F149微处理器,所述的主控制器3上还设置有SD存储卡31。
Described
所述的超声波测距装置41为TDC-GP21时间数字转换器。采用此TDC-GP21时间数字转换器稳定性好,测量精度高,可明显提高测量的精确性。
The ultrasonic
在测量过程时,给助推皮碗2一定的推力,由助推皮碗2推动整体系统在石油管道中以每秒一米的速度前进,通过超低功耗MSP430F149微处理器控制超声波测距装置即TDC-GP21时间数字转换器,由TDC-GP21时间数字转换器驱动超声波换能器发射超声波,并由与该超声波换能器相对应的另一超声波换能器接受超声波信号,并传输至TDC-GP21时间数字转换器,然后由微处理器MSP430F149接收处理存储由TDC-GP21时间数字转换器检测的数据并存储到SD存储卡内。 During the measurement process, a certain thrust is given to the booster cup 2, and the booster cup 2 pushes the overall system to advance at a speed of one meter per second in the oil pipeline, and the ultra-low power consumption MSP430F149 microprocessor controls the ultrasonic distance measurement The device is the TDC-GP21 time-to-digital converter. The TDC-GP21 time-to-digital converter drives the ultrasonic transducer to emit ultrasonic waves, and another ultrasonic transducer corresponding to the ultrasonic transducer receives the ultrasonic signal and transmits it to The TDC-GP21 time-to-digital converter is then received, processed and stored by the microprocessor MSP430F149 to store the data detected by the TDC-GP21 time-to-digital converter into the SD memory card.
以上所述只是本发明的优选实施方式,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也被视为本发明的保护范围。 The above is only a preferred embodiment of the present invention. For those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also considered as the present invention. protection scope of the invention.
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US5587534A (en) * | 1994-10-28 | 1996-12-24 | The United States Of America As Represented By The Secretary Of Commerce | Wall thickness and flow detection apparatus and method for gas pipelines |
CN1370989A (en) * | 2001-02-27 | 2002-09-25 | 上海大学 | Supersonic detector for petroleum conveying pipeline |
CN101206010A (en) * | 2007-12-14 | 2008-06-25 | 济南大学 | Pipeline Shock Damage Location System and Location Method Based on Acoustic Cooperative Detection |
CN102798666A (en) * | 2012-08-06 | 2012-11-28 | 中国石油天然气集团公司 | Axial crack defect internal detector for pipe wall based on magnetostrictive effect |
CN203560729U (en) * | 2013-10-31 | 2014-04-23 | 济南大学 | An oil pipeline detection device |
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- 2013-10-31 CN CN201310527991.4A patent/CN103527933A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US5460046A (en) * | 1994-05-25 | 1995-10-24 | Tdw Delaware, Inc. | Method and apparatus for ultrasonic pipeline inspection |
US5587534A (en) * | 1994-10-28 | 1996-12-24 | The United States Of America As Represented By The Secretary Of Commerce | Wall thickness and flow detection apparatus and method for gas pipelines |
CN1370989A (en) * | 2001-02-27 | 2002-09-25 | 上海大学 | Supersonic detector for petroleum conveying pipeline |
CN101206010A (en) * | 2007-12-14 | 2008-06-25 | 济南大学 | Pipeline Shock Damage Location System and Location Method Based on Acoustic Cooperative Detection |
CN102798666A (en) * | 2012-08-06 | 2012-11-28 | 中国石油天然气集团公司 | Axial crack defect internal detector for pipe wall based on magnetostrictive effect |
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Application publication date: 20140122 |