CN103527573A - Reach stacker potential energy recycling system and reach stacker - Google Patents

Reach stacker potential energy recycling system and reach stacker Download PDF

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Publication number
CN103527573A
CN103527573A CN201310477325.4A CN201310477325A CN103527573A CN 103527573 A CN103527573 A CN 103527573A CN 201310477325 A CN201310477325 A CN 201310477325A CN 103527573 A CN103527573 A CN 103527573A
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CN
China
Prior art keywords
potential energy
mobile crane
recycling system
handling mobile
front handling
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201310477325.4A
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Chinese (zh)
Inventor
彭国成
李翠英
廖荣华
董元俊
陈应杰
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Hunan 31 harbour facilities Co., Ltd
Original Assignee
Sany Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sany Group Co Ltd filed Critical Sany Group Co Ltd
Priority to CN201310477325.4A priority Critical patent/CN103527573A/en
Publication of CN103527573A publication Critical patent/CN103527573A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/20Means for actuating or controlling masts, platforms, or forks
    • B66F9/22Hydraulic devices or systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/065Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks non-masted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/12Platforms; Forks; Other load supporting or gripping members
    • B66F9/18Load gripping or retaining means
    • B66F9/186Container lifting frames
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • F15B1/022Installations or systems with accumulators used as an emergency power source, e.g. in case of pump failure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/14Energy-recuperation means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/21Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge
    • F15B2211/212Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge the pressure sources being accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/71Multiple output members, e.g. multiple hydraulic motors or cylinders
    • F15B2211/7107Multiple output members, e.g. multiple hydraulic motors or cylinders the output members being mechanically linked

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Combustion & Propulsion (AREA)
  • Analytical Chemistry (AREA)
  • Jib Cranes (AREA)

Abstract

The invention provides a reach stacker potential energy recycling system and a reach stacker. The reach stacker potential energy recycling system comprises a stacker frame body 1, a cantilever crane basic section 2 hinged to the stacker frame body 1, and an elastic device located between the stacker frame body 1 and the cantilever crane basic section 2. The reach stacker potential energy recycling system is simple in structure and easy to implement, recycling of gravitational potential energy of the reach stacker is achieved, and the energy saving effect of the reach stacker is achieved. Due to the fact that energy wasted by heating of a hydraulic system when a reach stacker cantilever crane pitches down is recovered, heating of the hydraulic system is lowered, the performance of the hydraulic system is improved, and the service life of the hydraulic system is prolonged.

Description

Front handling mobile crane potential energy recycling system and front handling mobile crane
Technical field
The present invention relates to engineering machinery field, in particular to a kind of front handling mobile crane potential energy recycling system and front handling mobile crane.
Background technique
At present, the equal agravic potential energy recycling system of front handling mobile crane on the market; At front handling mobile crane, bend down speed and control, all adopt equilibrium valve or other flow control valves the oil return of pitching oil cylinder to be formed to the back pressure that can enough resist load, to realize steadily transferring of load.As shown in Fig. 4 in Figure of description, front handling mobile crane is that the situation that prevents freely falling body or acceleration decline occurs when load is put to lower (bending down) by eminence, must have an external force load-supporting with the gravity of opposing load, proof load is transferred reposefully.Front handling mobile crane is all by pitching oil cylinder meter out mineralization pressure now, and acts on load by oil cylinder, realizes load and steadily transfers.In this course, load gravitational potential energy has all changed into heat energy by throttling, makes hydraulic oil heating.
Therefore the problem that in prior art, front handling mobile crane exists is:
1) gravitational potential energy is not recycled, and wastes;
2) meter out is serious, Hydraulic System Fever.
Therefore, providing a kind of gravitational potential energy that can recycle front handling mobile crane, reduce oil return fuel-economizing loss, reduce the front handling mobile crane potential energy recycling system of system heating, is problem to be solved by this invention.
Summary of the invention
Technical problem to be solved by this invention is, a kind of front handling mobile crane potential energy recycling system is provided, and with simple structure, realizes the recycling to front lift heavy power potential energy, reaches energy-conservation effect, reduces meter out loss simultaneously, reduces system heating.
In view of this, the invention provides a kind of front handling mobile crane potential energy recycling system, comprise vehicle frame 1, the jib basic segment 2 hinged with vehicle frame 1, the elastic device between vehicle frame 1 and jib basic segment 2.
In this technological scheme, when pitching oil cylinder is retracted, jib bends down, elastic device between vehicle frame 1 and jib basic segment 2 decomposes the pressure of a part of jib to pitching oil cylinder, auxiliary pitching oil cylinder provides the support force of a part to jib, and the gravitational potential energy that the jib that decomposition is born bends down stores; Because elastic device provides supplemental support power to jib, so the support force that pitching oil cylinder need to provide load obtained reduction, and then the meter out amount on pitching oil cylinder oil circuit reduces, and system heating reduces; And need again steeve while mentioning load when jib, elastic device discharges the potential energy of storage when jib bends down, auxiliary pitching oil cylinder lifting arm support, so the required lifting force providing of pitching oil cylinder is reduced, and reaches energy-conservation effect.
This front handling mobile crane potential energy recycling system, simple in structure easy to implement, realized recovery and utilization to front lift heavy power potential energy, reach the effect that makes front handling mobile crane energy saving of system; The energy being slatterned by Hydraulic System Fever during due to recovery front handling mobile crane jib nutation, has reduced the heating of hydraulic system, has improved performance and the operating life of hydraulic system.
In technique scheme, preferably, described elastic device comprises, accumulation of energy oil cylinder 31, hydraulic oil pipe 32, transition block 33, and accumulator 34.
In technique scheme, preferably, accumulation of energy oil cylinder 31 is single extension bar oil cylinder, and piston rod external part is hinged in jib basic segment 2, and the other end is hinged on vehicle frame 1.
Preferably, accumulation of energy oil cylinder 31 is two, is arranged symmetrically in the both sides of jib basic segment 2.
Preferably, accumulator 34 is a plurality of, is arranged on vehicle frame 1.
Preferably, be integrated with the reduction valve 331 that is positioned at front handling mobile crane potential energy recycling system hydraulic system filler opening in transition block 33, the one-way valve 332 between reduction valve 331 and accumulator 34, is positioned at the relief valve 333 of accumulator 34 hydraulic fluid ports.
Preferably, the hydraulic fluid port of accumulator 34 also comprises stop valve.
Preferably, described elastic device is the spring 4 being installed between vehicle frame 1 and jib basic segment 2.
The present invention also provides a kind of front handling mobile crane, comprises the front handling mobile crane potential energy recycling system described in above-mentioned arbitrary technological scheme.Obviously, this front handling mobile crane has whole beneficial effects of above-mentioned front handling mobile crane potential energy recycling system, does not repeat them here.
In sum, front handling mobile crane potential energy recycling system provided by the invention and front handling mobile crane, simple in structure easy to implement, realized recovery and utilization to front lift heavy power potential energy, reach the effect that makes front handling mobile crane energy saving of system; The energy being slatterned by Hydraulic System Fever during due to recovery front handling mobile crane jib nutation, has reduced the heating of hydraulic system, has improved performance and the operating life of hydraulic system.The present invention also provides a kind of front handling mobile crane.
Accompanying drawing explanation
Fig. 1 is front handling mobile crane potential energy recycling system of the present invention one embodiment's schematic diagram;
Fig. 2 is the front handling mobile crane potential energy recycling system one embodiment's hydraulic system principle figure shown in Fig. 1;
Fig. 3 is another embodiment's of front handling mobile crane potential energy recycling system of the present invention schematic diagram;
Fig. 4 is the schematic diagram of front handling mobile crane jib pitching system prior art.
Wherein, in Fig. 1 to Fig. 4, the corresponding relation between reference character and component names is:
1 vehicle frame, 2 jib basic segments, 31 accumulation of energy oil cylinders, 32 oil pipes, 33 transition block, 331 reduction valve, 332 one-way valves, 333 relief valves, 334 variable displacement pumps, 34 accumulators, 4 springs.
Embodiment
In order more clearly to understand above-mentioned purpose of the present invention, feature and advantage, below in conjunction with the drawings and specific embodiments, the present invention is further described in detail.It should be noted that, in the situation that not conflicting, the application's embodiment and the feature in embodiment can combine mutually.
A lot of details have been set forth in the following description so that fully understand the present invention; but; the present invention can also adopt other to be different from other modes described here and implement, and therefore, protection scope of the present invention is not subject to the restriction of following public specific embodiment.
Fig. 1 and Fig. 2 show an embodiment of front handling mobile crane potential energy recycling system provided by the invention.The shown front handling mobile crane potential energy of this embodiment recycling system comprises vehicle frame 1, the jib basic segment 2 hinged with vehicle frame 1, collection utilizes front handling mobile crane jib potential energy, the elastic device between vehicle frame 1 and jib basic segment 2, and elastic device comprises, accumulation of energy oil cylinder 31, hydraulic oil pipe 32, transition block 33, reduction valve 331, one-way valve 332, relief valve 333 and accumulator 34.
This accumulation of energy oil cylinder---accumulator combination embodiment's elastic device, the fundamental diagram of its hydraulic system as shown in Figure 2, accumulation of energy oil cylinder---accumulator elastic device hydraulic system is closed type hydraulic system, on shared existing front handling mobile crane, give the variable displacement pump 334 of main system fuel feeding, when initial start-up system, variable displacement pump 334 is given system fuel feeding, from variable displacement pump 334 hydraulic oil source out, except giving main system P fuel feeding, part hydraulic oil is through reduction valve 331, one-way valve 332 enters accumulator 34, when accumulator 34 supercharging pressures reach the pressure of relief valve 333 settings, relief valve 333 is opened, system overflow, 333 safety effects of relief valve, now variable displacement pump 334 is no longer given potential energy recycling system fuel feeding, and only to main system P fuel feeding.When needs lifting arm support, in accumulator 34, the energy of storage discharges, and the piston rod of two accumulation of energy oil cylinders 31 stretches out lifting arm support, and auxiliary pitching oil cylinder provides lifting force for jib; When needs bend down jib, the auxiliary pitching oil cylinder of accumulation of energy oil cylinder 31 provides support power, the piston rod of two accumulation of energy oil cylinders 31 is retracted under the effect of jib gravitational potential energy, the hydraulic oil of accumulation of energy oil cylinder rodless cavity is extruded, accumulator 34 is opened topping up, absorb this part stored energy in accumulator 34, when jib needs lifting again, this part energy being stored discharges the lifting for accumulation of energy oil cylinder 31 again.
The working principle of front handling mobile crane potential energy recycling system embodiment of the present invention shown in Fig. 1, Fig. 2 is:
When pitching oil cylinder is retracted, jib bends down, elastic device between vehicle frame 1 and jib basic segment 2 decomposes the pressure of a part of jib to pitching oil cylinder, auxiliary pitching oil cylinder provides the support force of a part to jib, and the gravitational potential energy that the jib that decomposition is born bends down stores; Because elastic device provides supplemental support power to jib, so the support force that pitching oil cylinder need to provide load obtained reduction, and then the meter out on pitching oil cylinder oil circuit reduces, and system heating reduces; And need again steeve while mentioning load when jib, elastic device discharges the potential energy of storage when jib bends down, auxiliary pitching oil cylinder lifting arm support, so the required lifting force providing of pitching oil cylinder is reduced, and reaches energy-conservation effect.
Fig. 3 shows another embodiment of front handling mobile crane potential energy recycling system of the present invention.When different from the accumulation of energy oil cylinder-accumulator technical side scheme shown in Fig. 1, Fig. 2, the present embodiment Elastic device adopts is mounted in the spring 4 between vehicle frame 1 and jib basic segment 2, directly utilizes spring 4 to store and discharge the gravitational potential energy of jib.When jib bends down, spring 4 provides supplemental support power and is depressed, and the elastic potential energy that the gravitational potential energy of jib is converted into spring 4 stores, when needs lifting arm support, the elastic potential energy of spring 4 storages discharges and assists pitching oil cylinder that lifting force is provided, the lifting of auxiliary jib.Elastic device adopts the front handling mobile crane potential energy recycling system easy realization simple in structure of spring, transformation of energy mode is the conversion of gravitational potential energy and elastic potential energy, Conversion of Energy loss is little, selects suitable spring rate, can farthest recycle gravitational potential energy.
In sum, front handling mobile crane potential energy recycling system provided by the invention, simple in structure easy to implement, realized recovery and utilization to front lift heavy power potential energy, reach the effect that makes front handling mobile crane energy saving of system; The energy being slatterned by Hydraulic System Fever during due to recovery front handling mobile crane jib nutation, has reduced the heating of hydraulic system, has improved performance and the operating life of hydraulic system.The present invention also provides a kind of front handling mobile crane.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (9)

1. a front handling mobile crane potential energy recycling system, is characterized in that, comprises vehicle frame (1), and the jib basic segment (2) hinged with vehicle frame (1), is positioned at the elastic device between vehicle frame (1) and jib basic segment (2).
2. front handling mobile crane potential energy recycling system according to claim 1, is characterized in that, described elastic device comprises, accumulation of energy oil cylinder (31), hydraulic oil pipe (32), transition block (33), and accumulator (34).
3. front handling mobile crane potential energy recycling system according to claim 2, is characterized in that, accumulation of energy oil cylinder (31) is single extension bar oil cylinder, and it is upper that piston rod external part is hinged on jib basic segment (2), and the other end is hinged on vehicle frame (1).
4. front handling mobile crane potential energy recycling system according to claim 2, is characterized in that, accumulation of energy oil cylinder (31) is two, is arranged symmetrically in the both sides of jib basic segment (2).
5. front handling mobile crane potential energy recycling system according to claim 2, is characterized in that, accumulator (34) is a plurality of, is arranged on vehicle frame (1).
6. front handling mobile crane potential energy recycling system according to claim 2, it is characterized in that, in transition block (33), be integrated with the reduction valve (331) that is positioned at described front handling mobile crane potential energy recycling system hydraulic system filler opening, be positioned at the one-way valve (332) between reduction valve (331) and accumulator (34), be positioned at the relief valve (333) of accumulator (34) hydraulic fluid port.
7. front handling mobile crane potential energy recycling system according to claim 2, is characterized in that, the hydraulic fluid port of accumulator (34) also comprises stop valve.
8. front handling mobile crane potential energy recycling system according to claim 1, is characterized in that, described elastic device is for being installed on the spring (4) between vehicle frame (1) and jib basic segment (2).
9. a front handling mobile crane, is characterized in that, comprises the front handling mobile crane potential energy recycling system described in any one in claim 1 to 8.
CN201310477325.4A 2013-09-06 2013-10-14 Reach stacker potential energy recycling system and reach stacker Pending CN103527573A (en)

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CN201320552512 2013-09-06
CN201320552512.X 2013-09-06
CN201310477325.4A CN103527573A (en) 2013-09-06 2013-10-14 Reach stacker potential energy recycling system and reach stacker

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CN201320632689.0U Expired - Lifetime CN203548438U (en) 2013-09-06 2013-10-14 Potential energy recycling system of reach stacker and reach stacker

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
WO2015032236A1 (en) * 2013-09-06 2015-03-12 湖南三一智能控制设备有限公司 Reach stacker potential energy recovery system and reach stacker

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107640704B (en) * 2017-09-25 2019-01-11 安徽合力股份有限公司 A kind of control method of front handling mobile crane hydraulic energy regeneration automatic control device

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JP2008095788A (en) * 2006-10-11 2008-04-24 Shin Caterpillar Mitsubishi Ltd Energy regenerating system
CN101613063A (en) * 2009-07-13 2009-12-30 齐齐哈尔轨道交通装备有限责任公司 Locomotive crane and suspension arm supporting device thereof
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CN102691682A (en) * 2011-03-21 2012-09-26 杨双来 Method and device for potential energy recovery and storage by utilizing deadweight of crane jib
CN203548438U (en) * 2013-09-06 2014-04-16 三一集团有限公司 Potential energy recycling system of reach stacker and reach stacker

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US4761953A (en) * 1984-04-18 1988-08-09 Dynamic Hydraulic Systems, Inc. Hydraulic elevator mechanism
JP2008095788A (en) * 2006-10-11 2008-04-24 Shin Caterpillar Mitsubishi Ltd Energy regenerating system
CN101613063A (en) * 2009-07-13 2009-12-30 齐齐哈尔轨道交通装备有限责任公司 Locomotive crane and suspension arm supporting device thereof
DE102010032415A1 (en) * 2010-07-27 2012-02-02 Hydac Technology Gmbh Apparatus for recovering energy
CN102691682A (en) * 2011-03-21 2012-09-26 杨双来 Method and device for potential energy recovery and storage by utilizing deadweight of crane jib
CN203548438U (en) * 2013-09-06 2014-04-16 三一集团有限公司 Potential energy recycling system of reach stacker and reach stacker

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Publication number Priority date Publication date Assignee Title
WO2015032236A1 (en) * 2013-09-06 2015-03-12 湖南三一智能控制设备有限公司 Reach stacker potential energy recovery system and reach stacker

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Owner name: HUNAN SANYI PORT EQUIPMENT CO., LTD.

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Address after: 410100 Changsha economic and Technological Development Zone, Hunan City, the 31 industrial city

Applicant after: Hunan 31 harbour facilities Co., Ltd

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Application publication date: 20140122