Background technology
Coal is the main disposable energy at present and even in a period of time from now on, exploitation along with coal, superficial part resource is gradually exhausted, coal exploitation is from now on deep resource, what coal mine shaft lining pit shaft passed the 3rd is and the thick 500~800m that reaches of Quaternary system topsoil, as the thick 580m of reaching of Anhui Ban Ji mine topsoil building, Shandong accumulation in Juye Coalfield woman's bow mine topsoil is the thick 750m that reaches especially.From now on, also will develop the more deep coal resources of the native covering layer of table.The topsoil passing along with pit shaft in mine construction thickens, and press also by increasing on the ground that the borehole wall bears, thereby the supporting capacity of the raising borehole wall just becomes distinct issues.
At present, shaft construction method is mainly freezing process and boring method, freezing process accounts for greatly 80%, freezing shaft wall is generally double layer concrete structure, show the complicated location of native deep execution conditions and conventionally between inside and outside wall, set up plastic sandwich, drilling shaft lining is reinforced concrete structure or steel plate-steel concrete composite construction.Increase along with table soil thickness, ground is pressed and will be increased thereupon, and in the situation that shaft cladding is constant, thickness of shaft wall certainly will also will increase fast, thereby not only bring problems such as boring the too low and drilling shaft lining floating and dropping method of cylindrical shaft wall difficulty of pick section effective rate of utilization, and will cause construction costs to rise violently.A large amount of research, test and engineering practice show, guarantee to deeply feel the native borehole wall and have rational thickness, must improve the intensity of shaft cladding.Solution can increase borehole wall steel content from the viewpoint of two: one, adopts steel reinforced concrete, steel fibrous concrete, steel plate concrete, cast steel (cast iron) concrete walling; The 2nd, adopt high strength concrete shaft.
Shaft building in so deep topsoil, when adopting freeze-wellboring, for resisting powerful pressure of freezing wall and Water And Earth Pressures effect, just must adopt the strong freezing shaft wall structure of superelevation.Freezing shaft wall mainly adopts monolithic reinforced concrete structure, and its maximum supporting topsoil degree of depth is 585m, and borehole wall maximum aggregate thickness is 2.45m, and concrete maximum intensity grade is C75.Theory analysis and experimental study show, in order to improve speed of shaft sinking and to reduce construction costs, are easy to freezing hole layout and frost wall stable, and borehole wall design is unsuitable blocked up.Therefore, an effective technical way of the strong shaft wall structure of superelevation is exactly the strength grade of concrete improving as much as possible in the borehole wall, uses high-strength concrete.But existing achievement in research shows, high-strength concrete its destructive characteristics when pressurized shows as high degree of brittleness, and along with the raising of strength grade, its fragility is corresponding increase also, and the unexpected formula that is absence of aura during destruction is destroyed, and the reliability of engineering structure reduces.And, this high fragility is unvanquishable from high-strength concrete itself, because concrete, gather materials or Behavior of Hardened Cement Paste, on microstructure of bonding, being covalent bond dominates, so optimum application mode of high-strength concrete, be to carry out effectively compoundly with metal material, particularly by the mode that metal material carries out comprehensively constraint to high-strength concrete, apply.
In prior art, for the method for deep-well supporting, mainly contain single, double layer reinforced concrete shaft lining, steel plate cylinder and the combination supporting method between them, for example steel plate-steel concrete composite construction.The problem existing mainly contains:
1, reinforced concrete shaft lining low bearing capacity, in dark vertical supporting, increase along with table soil thickness, ground is pressed and will be increased thereupon, in the situation that shaft cladding is constant, thickness of shaft wall certainly will also will increase fast, thereby not only brings problems such as boring the too low and drilling shaft lining floating and dropping method of cylindrical shaft wall difficulty of pick section effective rate of utilization, and will cause construction costs to rise violently, reinforced concrete shaft lining cannot meet particularly Thick Surface soil layer vertical supporting of deep-well supporting.
2, steel plate cylinder bearing capacity is high, and general use in borehole wall inner side, can make borehole wall concrete two to pressurized, be successfully applied in engineering practice, but its cost is expensive, constructs also very complicated.
The specific embodiment
To be described in further detail the embodiment of the present invention below.
Coal mine shaft lining pit shaft steel pipe concrete bracket of the present invention and concrete pipe sheet suspension device, its preferably the specific embodiment be:
Comprise a plurality of steel pipe concrete brackets and reinforced concrete prefabricated section of jurisdiction that space is arranged, the position of being combined with steel pipe concrete bracket in described reinforced concrete prefabricated section of jurisdiction is provided with the cambered surface matching with described steel pipe concrete bracket outer wall, and the end face of described steel pipe concrete bracket is provided with grouting port and steam vent.
Described steel pipe concrete bracket is combined into circle by 2-6 joints, casing pack high-strength concrete, and internode adopts sleeve pipe to connect, and sleeve pipe two ends are provided with baffle ring.
Reserved square on described reinforced concrete prefabricated section of jurisdiction, described steel pipe concrete bracket is welded with fixedly otic placode and also passes through anchor rod anchored in described reserved square.
The reinforced concrete prefabricated section of jurisdiction of every circle is combined by more piece single-unit section of jurisdiction.
Between described reinforced concrete prefabricated section of jurisdiction and the borehole wall, after slip casting or wall, lay water barrier.
Described water barrier comprises pitch, polyester plastics.
Filling expansion concrete in described steel pipe concrete bracket.
Described grouting port and described steel pipe concrete bracket axle center disc angle at 45 °, described exhaust opening is arranged in the offside of described grouting port.
Coal mine shaft lining pit shaft steel pipe concrete bracket of the present invention and concrete pipe sheet suspension device, adopt high tensile reinforcement Concrete precast pipe element to set up with steel pipe concrete bracket is stacked, adopt grouting behind shaft or drift lining (mixed liquors of water glass, cement paste etc.) and laying water barrier (pitch, polyester plastics etc.) to carry out the percolation-proof processing of pit shaft.
Steel pipe concrete bracket is in steel tube shell, to load the member that concrete forms.Its operating principle is: by concrete filled, strengthen the stability of shell; Effect of contraction by steel pipe shell makes concrete in three dimension stress state, thereby makes sandwich concrete have higher compressive strength and non-deformability.
Steel pipe concrete bracket has cylindrical outer shape, is current most scientific, the most rational cross sectional shape, and it not only has the feature that moment of inertia is large, and without anisotropy, under the ambient stress of Mine Complicated, is difficult for torsional deformation.Circular housing is difficult for being detained moisture and dustiness, and more convenient for anti-corrosion processing, concrete filled steel tube itself is exactly " outer steel concrete ".The anti-corrosion treatment that interior reinforcing bar can not be done or reinforcement are processed, and " outer reinforcing bar "---steel pipe shell just can accomplish completely, and this is that reinforced concrete member is incomparable.Thereby concrete filled steel tube can also be reused after local reinforcement reparation, close in deadweight, carry in identical situation, can saving steel more than 30%.
The steel pipe concrete bracket for the supporting of Thick Surface soil layer vertical in the present invention is generally comprised of 3~4 joints, casing pack high-strength concrete, supporting structure itself can bear compared with large plastometric set and not deflection, between upper and lower layer steel pipe concrete bracket, adopt prefabricated high tensile reinforcement concrete pipe sheet design to connect, the two stacked setting up.
Specific embodiment:
As shown in Figure 1 and Figure 2, the structure of pit shaft: steel pipe concrete bracket and interval, reinforced concrete prefabricated section of jurisdiction are stacked.Steel pipe concrete bracket is combined into circle by 3-4 joints, casing pack high-strength concrete, and internode adopts sleeve pipe to connect, and sleeve pipe two ends are provided with baffle ring.Compare single frame bearing capacity with the u-shaped support of same weight and be enhanced about more than once, compare with steel plate cylinder and estimate saving steel 50% left and right.Construction adopts by disconnected anchoring spray concrete, reserved square on section of jurisdiction, and steel pipe concrete bracket welding anchor pole is otic placode fixedly.
Between upper and lower layer steel pipe concrete bracket, adopt high tensile reinforcement Concrete precast pipe element to connect.Every circle is combined by more piece single-unit section of jurisdiction with the reinforced concrete prefabricated section of jurisdiction that support agrees with mutually.
As shown in Figure 3, Figure 4, reinforced concrete prefabricated section of jurisdiction cross section parameter comprises: height H, outside wall thickness B1, inner side wall thickness B2, the arc radius R that steel pipe concrete bracket coordinates.
Steel pipe concrete bracket structure: grouting port and steel pipe axle center disc angle at 45 °, exhaust opening is arranged in grouting port offside, exhaust opening and grout outlet be all in the top end opening of support, is beneficial to gas and discharges, fixing steel pipe concrete bracket when anchoring otic placode is used for anchoring piecemeal.Each intersegmental employing sleeve pipe of support connects, and each intersegmental employing sleeve pipe of support connects, fast and easy, safety and stability.After support sets up at the scene, the concrete in the stand steel pipe of reinjecting, makes transporting bracket, moves with supporting lightly, and support process is simple, the multiplication of supporting efficiency.Concrete in stand steel pipe is used expansive concrete, and concrete strength in support engineering can be given full play to.After employing grouting behind shaft or drift lining or wall, laying water barrier (pitch, polyester plastics etc.) processes as pit shaft percolation-proof.
The beneficial effect that technical solution of the present invention is brought:
1, steel pipe concrete bracket is compared present steel plate cylinder shaft lining mode, is guaranteeing, under the prerequisite of support capacity, can greatly to reduce support cost.
2, steel pipe concrete bracket for shaft lining, is compared with the most frequently used thick and heavy reinforced concrete shaft lining, and in the time of cost, new shaft wall support capacity is greatly superpower, for the exploitation of deepen coal resource provides the guarantee of technology prerequisite.
3, the connected mode between steel pipe concrete bracket is high-strength prefabricated section of jurisdiction, the two stacked setting up, and successively anchoring, with pick, with propping up, such job practices can improve shaft construction speed, has further guaranteed the safety and stability of deep-well construction.
4, prefabricated pipe section is compared the cast-in-situ steel reinforced concrete borehole wall and is not produced solidified water heat-transmission, in frozen construction, can not cause frost wall thaw, and compressive strength is high, just can pressure-bearing after building by laying bricks or stones.
The above; be only the present invention's specific embodiment preferably, but protection scope of the present invention is not limited to this, is anyly familiar with in technical scope that those skilled in the art disclose in the present invention; the variation that can expect easily or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.