CN103524802B - Carbon black masterbatch and preparation method thereof - Google Patents
Carbon black masterbatch and preparation method thereof Download PDFInfo
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- CN103524802B CN103524802B CN201210229977.1A CN201210229977A CN103524802B CN 103524802 B CN103524802 B CN 103524802B CN 201210229977 A CN201210229977 A CN 201210229977A CN 103524802 B CN103524802 B CN 103524802B
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- emulsion
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- carbon black
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- 239000006229 carbon black Substances 0.000 title claims abstract description 94
- 239000004594 Masterbatch (MB) Substances 0.000 title claims abstract description 44
- 238000002360 preparation method Methods 0.000 title claims abstract description 32
- 239000000839 emulsion Substances 0.000 claims abstract description 107
- 239000005543 nano-size silicon particle Substances 0.000 claims abstract description 107
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229920000126 latex Polymers 0.000 claims abstract description 64
- 239000004816 latex Substances 0.000 claims abstract description 54
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000002131 composite material Substances 0.000 claims abstract description 26
- 239000008367 deionised water Substances 0.000 claims abstract description 26
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 26
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 25
- 239000002002 slurry Substances 0.000 claims abstract description 20
- 150000001993 dienes Chemical class 0.000 claims abstract description 19
- 238000002156 mixing Methods 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 238000009826 distribution Methods 0.000 claims abstract description 7
- 239000002245 particle Substances 0.000 claims abstract description 7
- 229940105289 carbon black Drugs 0.000 claims description 85
- 235000019241 carbon black Nutrition 0.000 claims description 85
- 239000000178 monomer Substances 0.000 claims description 44
- 238000012986 modification Methods 0.000 claims description 33
- 230000004048 modification Effects 0.000 claims description 33
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 28
- 229960001866 silicon dioxide Drugs 0.000 claims description 23
- 239000003995 emulsifying agent Substances 0.000 claims description 19
- -1 trimethylsiloxy Chemical group 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 15
- 229910052799 carbon Inorganic materials 0.000 claims description 14
- 239000003999 initiator Substances 0.000 claims description 13
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 12
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 9
- 239000000872 buffer Substances 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 239000003153 chemical reaction reagent Substances 0.000 claims description 9
- 238000004945 emulsification Methods 0.000 claims description 9
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 238000010792 warming Methods 0.000 claims description 9
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 8
- AHAREKHAZNPPMI-AATRIKPKSA-N (3e)-hexa-1,3-diene Chemical compound CC\C=C\C=C AHAREKHAZNPPMI-AATRIKPKSA-N 0.000 claims description 7
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 7
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 7
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 7
- 239000004141 Sodium laurylsulphate Substances 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 229910000077 silane Inorganic materials 0.000 claims description 7
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 7
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 claims description 6
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 6
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 6
- 239000006185 dispersion Substances 0.000 claims description 6
- 229920002857 polybutadiene Polymers 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 5
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical group [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000012874 anionic emulsifier Substances 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 5
- 229920006173 natural rubber latex Polymers 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- 229920002554 vinyl polymer Polymers 0.000 claims description 5
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 claims description 4
- RNMDNPCBIKJCQP-UHFFFAOYSA-N 5-nonyl-7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-ol Chemical compound C(CCCCCCCC)C1=C2C(=C(C=C1)O)O2 RNMDNPCBIKJCQP-UHFFFAOYSA-N 0.000 claims description 4
- 239000004159 Potassium persulphate Substances 0.000 claims description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 4
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 claims description 4
- 235000019394 potassium persulphate Nutrition 0.000 claims description 4
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 4
- 239000003643 water by type Substances 0.000 claims description 4
- UNIYDALVXFPINL-UHFFFAOYSA-N 3-(2-methylprop-2-enoyloxy)propylsilicon Chemical compound CC(=C)C(=O)OCCC[Si] UNIYDALVXFPINL-UHFFFAOYSA-N 0.000 claims description 3
- 239000004160 Ammonium persulphate Substances 0.000 claims description 3
- NOZAQBYNLKNDRT-UHFFFAOYSA-N [diacetyloxy(ethenyl)silyl] acetate Chemical compound CC(=O)O[Si](OC(C)=O)(OC(C)=O)C=C NOZAQBYNLKNDRT-UHFFFAOYSA-N 0.000 claims description 3
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 3
- 235000019395 ammonium persulphate Nutrition 0.000 claims description 3
- 150000003851 azoles Chemical class 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical group CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 238000010899 nucleation Methods 0.000 claims description 3
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 claims description 3
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 3
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 3
- 239000001294 propane Substances 0.000 claims description 3
- IOZVKVQMRQRJFK-UHFFFAOYSA-N propane;quinoline Chemical compound CCC.N1=CC=CC2=CC=CC=C21 IOZVKVQMRQRJFK-UHFFFAOYSA-N 0.000 claims description 3
- 230000004044 response Effects 0.000 claims description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 3
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 3
- 238000006557 surface reaction Methods 0.000 claims description 3
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 2
- PEUWKAAVXXUTRM-UHFFFAOYSA-N 1-chloropenta-1,3-diene Chemical compound CC=CC=CCl PEUWKAAVXXUTRM-UHFFFAOYSA-N 0.000 claims description 2
- QJZPLHJPNXHDQR-UHFFFAOYSA-N 3-trimethoxysilylpropane-1,1-diamine Chemical compound CO[Si](OC)(OC)CCC(N)N QJZPLHJPNXHDQR-UHFFFAOYSA-N 0.000 claims description 2
- UGWOAPBVIGCNOV-UHFFFAOYSA-N 5-ethenyldec-5-ene Chemical compound CCCCC=C(C=C)CCCC UGWOAPBVIGCNOV-UHFFFAOYSA-N 0.000 claims description 2
- AGUIILSGLFUTKG-UHFFFAOYSA-N CC(C)O.CC(C)O.CC(C)O.C=C[SiH3] Chemical compound CC(C)O.CC(C)O.CC(C)O.C=C[SiH3] AGUIILSGLFUTKG-UHFFFAOYSA-N 0.000 claims description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 2
- 229920001213 Polysorbate 20 Polymers 0.000 claims description 2
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 2
- IMJGQTCMUZMLRZ-UHFFFAOYSA-N buta-1,3-dien-2-ylbenzene Chemical compound C=CC(=C)C1=CC=CC=C1 IMJGQTCMUZMLRZ-UHFFFAOYSA-N 0.000 claims description 2
- 150000007942 carboxylates Chemical class 0.000 claims description 2
- 150000002170 ethers Chemical class 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 claims description 2
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 claims description 2
- 239000000244 polyoxyethylene sorbitan monooleate Substances 0.000 claims description 2
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 2
- 229920000053 polysorbate 80 Polymers 0.000 claims description 2
- 235000017550 sodium carbonate Nutrition 0.000 claims description 2
- 239000000600 sorbitol Substances 0.000 claims description 2
- 150000003871 sulfonates Chemical class 0.000 claims description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 2
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 claims description 2
- 239000005050 vinyl trichlorosilane Substances 0.000 claims description 2
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 claims 2
- PJXJBPMWCKMWLS-UHFFFAOYSA-N 2-methyl-3-methylidenepent-1-ene Chemical compound CCC(=C)C(C)=C PJXJBPMWCKMWLS-UHFFFAOYSA-N 0.000 claims 1
- OAOZZYBUAWEDRA-UHFFFAOYSA-N 3,4-dimethylidenehexane Chemical compound CCC(=C)C(=C)CC OAOZZYBUAWEDRA-UHFFFAOYSA-N 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical compound [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 claims 1
- 229920003244 diene elastomer Polymers 0.000 abstract 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 11
- 239000007822 coupling agent Substances 0.000 description 9
- 229920001195 polyisoprene Polymers 0.000 description 9
- 230000005855 radiation Effects 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Natural products CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 8
- 238000000643 oven drying Methods 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 6
- 229920002587 poly(1,3-butadiene) polymer Polymers 0.000 description 6
- 238000011160 research Methods 0.000 description 6
- 239000005060 rubber Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 230000007062 hydrolysis Effects 0.000 description 5
- 238000006460 hydrolysis reaction Methods 0.000 description 5
- 239000000344 soap Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 244000043261 Hevea brasiliensis Species 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- 229920003052 natural elastomer Polymers 0.000 description 4
- 229920001194 natural rubber Polymers 0.000 description 4
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000001291 vacuum drying Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 239000013543 active substance Substances 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000000977 initiatory effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NAOQESSEZUUFIL-UHFFFAOYSA-N C1(=CC=CC=C1)C.[Si](=O)=O Chemical class C1(=CC=CC=C1)C.[Si](=O)=O NAOQESSEZUUFIL-UHFFFAOYSA-N 0.000 description 2
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000003828 vacuum filtration Methods 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N 1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylic acid Chemical compound C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 244000286663 Ficus elastica Species 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
A carbon black masterbatch and a preparation method thereof. The carbon black masterbatch is prepared by dispersing 10-50 parts by mass of carbon black in deionized water to form carbon black slurry, uniformly mixing the carbon black slurry with 100 parts by mass of nano silicon dioxide/poly conjugated diene modified rubber latex in a dry basis, and condensing the mixture; the nano-silica/poly-conjugated diene modified rubber latex is prepared by blending nano-silica/poly-conjugated diene functional composite emulsion and diene rubber latex, wherein the mass ratio of a diene rubber latex dry basis to a nano-silica/poly-conjugated diene composite emulsion dry basis is 100: 0.1 to 100; the nano silicon dioxide/poly-conjugated diene functional composite emulsion comprises 0.1-5 parts of surface functionalized modified nano silicon dioxide by taking 100 parts of dry mass of the composite emulsion as a basis, wherein the particle size of the nano silicon dioxide/poly-conjugated diene functional composite emulsion is 50-80 nm, the number average molecular weight is 100000-140000, and the molecular weight distribution is 2-3. The loss factor of the carbon black masterbatch at 60 ℃ is lower. The invention also provides a preparation method of the carbon black masterbatch.
Description
Technical field
The present invention relates to a kind of master batch filling carbon black and preparation method thereof, relate in particular a kind of for tire tread and can improve tyre performance fill carbonblack master batch and preparation method thereof.
Background technology
Along with automobile at a high speed, the development in safe, energy-conservation, comfortableization direction, also improve year by year the requirement of tire high performance, this just requires that tire tread has good wet-sliding resistant performance, excellent wear resistance and low rolling resistance.
Nano silicon is commonly called as white carbon black, is the second largest strengthening agent that in rubber industry, consumption is only second to carbon black.From the nineties in last century, white carbon black is widely used in tire tread formula as reinforced filling, and " devil's triangle " performance that above-mentioned tire tread is required obtains significantly balance.
The invention provides a kind of function and service emulsion, on the poly-conjugated-diolefin molecular chain introduce nano silicon, and prepared the master batch material of carbon black high dispersing by functional latex/latex/carbon black wet mixing process, tire over-all properties can be improved.
Summary of the invention
The object of the invention be to provide a kind of improve tire over-all properties fill carbonblack master batch material.
The carbonblack master batch that fills disclosed in this invention in deionized water, to become carbon black slurry in solid masses 10 ~ 50 parts of carbon black dispersion and to mix with the rubber latex counting 100 parts of nano silicons/poly-conjugated-diolefin modification with butt quality, and cohesion is obtained; The rubber latex of nano silicon/poly-conjugated-diolefin modification is by nano silicon/poly-conjugated-diolefin function and service emulsion and the blended preparation of polydiene latex, and the mass ratio of polydiene latex butt and nano silicon/poly-conjugated-diolefin composite emulsion butt is 100:0.1 ~ 100; Nano silicon/poly-conjugated-diolefin function and service emulsion butt quality is 100 parts of meters, the nano silicon containing surface-functionalized modification 0.1 ~ 5 part; Nano silicon/poly-conjugated-diolefin composite emulsion particle diameter is 50 ~ 80nm, and number-average molecular weight is 100000 ~ 140000, and molecular weight distribution is 2 ~ 3.
Polydiene latex of the present invention can be content of polybutadiene rubber latex, natural rubber latex, styrene butadiene rubber latex.
The preparation method of carbon black slurry of the present invention adopts the oversubscription arching pushing not adding any tensio-active agent, being separated into submicron order when not destroying carbon blacksurface activity, being described the carbon black oversubscription not adding any tensio-active agent is loose in " off-colour industry " the 6th phase in 2006 " new development of carbon black dispersion technology ".To be that oversubscription by not adding any tensio-active agent is loose obtain carbon black slurry of the present invention, such as, will can be prepared in carbon black fine dispersion to water by mechanical means.The mass concentration of carbon black slurry to keep having good mobility, and fully can mix with latex and is as the criterion, and run-of-the-mill concentration is 15% ~ 20%, and in order to improve the wetting rate of carbon black, shorten the jitter time of carbon black, deionized water temperature is preferably 40 ~ 60 DEG C.
Carbon black of the present invention can be general carbon black, and the present invention preferably uses N2 adsorption specific surface area to be 60 ~ 120m
2g
-1, DBP absorption value is 60 ~ 120cm
3g
-1carbon black.
In order to improve the dispersiveness of silicon-dioxide in emulsion thus improve the performance of functional latex further, the present invention selects coupling agent treatment silicon-dioxide, make silicon-dioxide have reactivity, re-use emulsion polymerization in situ and obtain the nano silicon/poly-conjugated-diolefin composite emulsion had good stability.Nano silicon disclosed in this invention/poly-conjugated-diolefin composite emulsion is 100 parts in emulsion butt, the nano silicon containing surface-functionalized modification 0.1 ~ 5 part; Nano silicon/poly-conjugated-diolefin composite emulsion particle diameter is 50 ~ 80nm, and number-average molecular weight is 10000 ~ 140000, and molecular weight distribution is 2 ~ 3.
The nano silicon of surface-functionalized modification of the present invention refers to that silicon-dioxide adopts coupling agent to be made the nano silicon with response type by surface functionalization process, coupling agent is wherein silicone coupling agents, it accounts for 0.1 ~ 50% of surface-functionalized modified manometer silicon dioxide quality, and preferably 10 ~ 30%.
Nano silicon belonging to the present invention, as long as nano level, preferably 20 ~ 60nm.
Silicone coupling agents of the present invention, it can be vinyl siloxanes, one or more in methyl acrylic ester siloxanes, preferred vinyl triethoxyl silane (VTES), vinyltrimethoxy silane (VTMS), vinyl three ('beta '-methoxy oxyethyl group) silane, vinyltriacetoxy silane, vinyl tributyl ketoximyl silane, methyl tributanoximo silane, vinyl silane triisopropoxide, gamma-amino propyl trimethoxy silicane, γ aminopropyltriethoxy silane, second diaminopropyl Trimethoxy silane, vinyl trichloro silane, vinyl trimethoxysilane oligomer, γ-methacryloxypropyl trimethoxy silane (MPS), one or more in three (trimethylsiloxy group) methacryloxy propylsilane (MPTS), more preferably one or more in vinyltriethoxysilane, vinyltrimethoxy silane, three (trimethylsiloxy group) methacryloxy propylsilane.
Conjugated diene of the present invention is C
4-C
12conjugated diene, is preferably 1,3-butadiene, isoprene, 2,3-dimethyl-1,3 divinyl, 2,3-diethyl-1,3 divinyl, 2-methyl-3-ethyl-1,3 divinyl, the chloro-1,3-pentadiene of 2-, 1,3-pentadiene, 3-butyl-1,3-octadiene, 2-phenyl-1,3-butadiene, one or more in 1,3-hexadiene, more preferably 1,3-butadiene and/or isoprene.
The invention also discloses the preparation method filling carbonblack master batch, concrete preparation process is:
(1) preparation of nano silicon/poly-conjugated-diolefin function and service emulsion: by seeding emulsion polyerization legal system for nano silicon/poly-conjugated-diolefin function and service emulsion, be 100 parts in conjugated diene monomer quality:
Prepared by a monomer pre-emulsion: conjugated diene monomer, emulsifying agent, deionized water, buffer reagent, initiator mixing pre-emulsification are prepared into pre-emulsion in 15 ~ 45 minutes; Wherein the ratio of monomer and water is 1:1 ~ 1:2, and emulsifier is 3 ~ 20 parts, and buffer reagent consumption is 0.3 ~ 1 part, and initiator amount is 0.1 ~ 0.8 part;
B with surface-functionalized modified manometer silicon dioxide for core prepares nano silicon/poly-conjugated-diolefin function and service emulsion: the nano silicon 0.1 ~ 5 part getting surface-functionalized modification joins in the reactor that 0.1 ~ 5 part of emulsifying agent and 10 ~ 50 parts of deionized waters are housed, stirring is warming up to 60 ~ 80 DEG C, then getting 1/20 ~ 1/5 monomer pre-emulsion joins in reactor, controlling temperature of reaction kettle is 60 ~ 80 DEG C, be incubated 0.5 ~ 1 hour, allow conjugated diene monomer by coated for surface-functionalized modified manometer silicon dioxide and be polymerized, and using this seed as composite emulsion, in the reactor that seed emulsion is housed, drip remaining monomer pre-emulsion, and dropwised in 5 ~ 8 hours, obtain poly-conjugated-diolefin/nano silicon function and service emulsion,
(2) preparation of carbonblack master batch: nano silicon/poly-conjugated-diolefin function and service emulsion joins in rubber latex, be fully uniformly mixed; Add carbon black slurry to mix, then cohesion is obtained fills carbonblack master batch.
Emulsifying agent of the present invention is conventionally known to one of skill in the art, can be one or more in anionic emulsifier and nonionic emulsifying agent.Anionic emulsifier can be metal carboxylate, Sulfates, one or more in Sulfonates emulsifying agent, preferred fatty acid soap, resin acid soaps, Sodium dodecylbenzene sulfonate, sodium lauryl sulphate, more preferably sodium lauryl sulphate, nonionic emulsifying agent can be ester class, one or more in ethers, preferred polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitol acid anhydride monopalmitate, polyoxyethylene sorbitan monooleate, alkylphenol polyoxyethylene, polyoxyethylene nonylphenol ether, fatty alcohol-polyoxyethylene ether, more preferably alkylphenol polyoxyethylene.
Buffer reagent of the present invention can be sodium carbonate, sodium bicarbonate, sodium hydroxide, ammoniacal liquor, bicarbonate of ammonia, preferred sodium carbonate or sodium bicarbonate.
Initiator of the present invention is water-soluble thermal initiator, initiator system of ammonium persulfate, Potassium Persulphate, Sodium Persulfate, 2, two (the 2-amidine azoles quinoline propane) hydrochloride of 2-azo, 2,2-azos [2-(2-tetrahydroglyoxaline-2-base) propane] dihydrochloride, more preferably Potassium Persulphate or Sodium Persulfate.
Cohesion of the present invention, adopts acid cure to gather, this technology by those skilled in the art general, described acid is generally mineral acid, such as, in hydrochloric acid, sulfuric acid one or more.
Surface-functionalized modified manometer silicon dioxide of the present invention adopts coupling agent to be made the nano silicon with response type by surface functionalization process the silicon-dioxide of 20 ~ 60nm, this technology is conventionally known to one of skill in the art, such as, discloses the method for nano-silica surface functional modification in " radiation research and radiation process journal " 25 volumes the 5th phase in 2007 " research of surface modification of silica and radiation initiation grafting GMA "; The present invention is not particularly limited to, the method that the present invention recommends is: take 0.1 ~ 50 part of nano silicon stand-by in oven drying, then with 5 ~ 500 parts of solvent after ultrasonic wave disperse fully, add the coupling agent after 0.1 ~ 50 part of hydrolysis, stir post-heating to 80 ~ 120 DEG C backflow 2 ~ 4 hours, filtration washing.Solvent is toluene, dimethylbenzene or methyl ethyl ketone, and its add-on is 5 ~ 500 parts, preferably 100 ~ 300 parts.
The effect that the present invention is useful:
Of the present inventionly fill carbonblack master batch by carbon black slurry and the emulsion modified rubber latex of nano silicon/poly-conjugated-diolefin function and service through cohesion is obtained altogether, because nano silicon/poly-conjugated-diolefin function and service emulsion has satisfactory stability, size tunable, be distributed in 50 ~ 80nm, disperse with rubber latex, good mixing effect, the method being used further to modified rubber by preparing functional latex effectively solves nano silicon scattering problem of (particularly nonpolar rubber) in rubber matrix.The rubber latex that nano silicon/poly-conjugated-diolefin function and service is emulsion modified and carbon black slurry good mixing effect, this mode add carbon black and various filler directly blended in the course of processing compared with, disperse more even, be more conducive to the over-all properties improving tire; Function and service emulsion molecular weight and molecualr weight distribution is suitable for, illustrate preparation fill carbonblack master batch mixing time heat-dissipating low, mixing behavior good.Prepared carbonblack master batch 60 DEG C of dissipation factors (tan δ) of filling reduce, and illustrate when low for the preparation of rolling resistance during tire.0 DEG C of tan δ is higher, illustrates to be used for tire to prepare wet-sliding resistant performance good.
In addition, the present invention is raw materials used to be easy to get, preparation process is easy to be easy to control, in functional latex preparation process not with an organic solvent, environmental protection, pollution-free, cost is low, adopts seeding emulsion polyerization method that nano silicon can be made with chemical bonding, can be good be scattered in poly-conjugated-diolefin.
Embodiment
Effect of the present invention is further illustrated below by embodiment and comparative example.
(1) raw material sources
Carbon black: Wuxi Shuan Cheng carbon black company limited produces;
Nano silicon (20 ~ 60nm), 99.5%, Weifang Wan Li auxiliary agent company limited produces;
Silane coupling agent VTES, MPS, VTMS, MPTS, gamma-amino propyl trimethoxy silicane, vinyltriacetoxy silane, technical grade, is Qufu City Wanda Chemical Co., Ltd. and produces;
Divinyl, 99.5%, Lanzhou Petrochemical Company synthetic rubber plant produces;
Isoprene, 99.3%, Lanzhou Xin Lan petrochemical complex company limited produces;
Content of polybutadiene rubber latex, solid content 50%, Lanzhou Petrochemical Company is produced;
Styrene butadiene rubber latex: SBR1500, SBR1502, combined styrene content 23.5%, solid content 23%, Lanzhou Petrochemical Company is produced;
(2) analysis test method
Molecular weight and distribution thereof: adopt high temperature gel chromatogram analysis method (GPC), GPC tests the GPCV2000 type high temperature gel chromatographic instrument that instrument is WATERS company.Take orthodichlorobenzene as solvent, by sample dissolution, placement filtering at 135 DEG C; Sample size 200 μ L/ post, flow velocity 1ml/min, adopts HT6, HT5, HT4, HT3 post group.
0 DEG C and 60 DEG C of dissipation factors: adopt the DMA Q800 type dynamic thermomechanical analysis apparatus of TA company to analyze, select two cantilever chuck.-150 DEG C ~ 100 DEG C temperature programmings, temperature rise rate is 3 DEG C/min, and amplitude is 10 μm, and test frequency is respectively 1Hz, 5Hz, 10Hz, dynamic force 1N.
Particle diameter: the Zetasizer-3000HSA laser particle analyser adopting Malvern company to produce is tested.
Carbon black dispension degree: method in operative norm GB/T6030-1985.
Embodiment 1
Nano-silica surface functional modification: take 150g nano silicon stand-by in oven drying, then after mixing with 1500g toluene, ultrasonic wave is disperseed fully, add the VTES after 300g hydrolysis, stir post-heating to 82 DEG C backflow 3 hours, then filter, wash, vacuum-drying.
Prepared by functional latex
The first step, prepared by monomer pre-emulsion.1,3-butadiene 1200g, Sodium dodecylbenzene sulfonate 120g, deionized water 1800g, sodium hydroxide 12g, Potassium Persulphate 2.4g are mixed pre-emulsification and be prepared into pre-emulsion in 20 minutes.
Second step is that core prepares functional latex with modified manometer silicon dioxide.The nano silicon 3.6g getting surface-functionalized modification joins in the reactor that 60g Sodium dodecylbenzene sulfonate and 480g deionized water are housed, stirring is warming up to 60 DEG C, then getting 313g monomer pre-emulsion joins in reactor, controlling temperature of reaction kettle is 60 DEG C, be incubated 40 minutes, make monomer that nano silicon is coated and be polymerized, and using this seed as composite emulsion.In the reactor that seed emulsion is housed, drip remaining 2821g monomer pre-emulsion, and dropwised in 7.5 hours, obtain poly-1,3-butadiene/nano silicon function and service emulsion.
Fill carbonblack master batch preparation
Getting nano silicon/poly-1,3-butadiene functional latex butt 100g, to join butt be in the SBR1500 latex of 980g, is fully uniformly mixed stand-by; Be 78m by 225g carbon black N326(N2 adsorption specific surface area
2g
-1, DBP absorption value is 70cm
3g
-1) to join in 1275g50 DEG C of deionized water and be superly dispersed into carbon black slurry, then with 3000g nano silicon/poly-1, the mixture of 3-divinyl functional latex and SBR1500 latex is fully uniformly mixed, with the dry SBR1500 carbonblack master batch finally obtaining nano silicon/poly-1,3-butadiene functional latex modification of sulfuric acid cohesion.
Embodiment 2
The nano silicon method of surface-functionalized modification is prepared: take 10g nano silicon in 50 DEG C of oven drying 5h according to method disclosed in " radiation research and radiation process journal " 25 volumes the 5th phase in 2007 " research of surface modification of silica and radiation initiation grafting GMA ", dried nano silicon is added in the aqueous solution being dissolved with 98g coupling agent MPS, ultrasonic disperse 1h.After dispersion, mixed solution is stirred 8h at 110 DEG C.After overanxious, by modified silicon-dioxide toluene wash, again through surname extraction after products therefrom vacuum filtration, be finally positioned in baking oven dry.
Prepared by functional latex
The first step, prepared by monomer pre-emulsion.Isoprene 1200g, sodium lauryl sulphate 72g, deionized water 1200g, ammoniacal liquor 6g, ammonium persulphate 9.6g are mixed pre-emulsification and be prepared into pre-emulsion in 15 minutes.
Second step is that core prepares functional latex with modified manometer silicon dioxide.The nano silicon 60g getting surface-functionalized modification joins in the reactor that 3.6g sodium lauryl sulphate and 180g deionized water are housed, stirring is warming up to 65 DEG C, then getting 124g monomer pre-emulsion joins in reactor, controlling temperature of reaction kettle is 75 DEG C, be incubated 20 minutes, make monomer that nano silicon is coated and be polymerized, and using this seed as composite emulsion.In the reactor that seed emulsion is housed, drip remaining 2363g monomer pre-emulsion, and dropwised in 6.5 hours, finally obtain polyisoprene/nano silicon function and service emulsion.
Fill carbonblack master batch preparation
Prepared by modified rubber: get nano silicon/polyisoprene functional latex butt 230g and join the natural rubber latex Ruzhong that butt is 1000g, be fully uniformly mixed stand-by; Be 79m by 150g carbon black N330(N2 adsorption specific surface area
2g
-1, DBP absorption value is 100cm
3g
-1) to join in the deionized water of 600g45 DEG C and be superly dispersed into carbon black slurry, then with 3000g poly-1, the mixture of 3-isoprene/nano silicon function and service emulsion and natural rubber latex is fully uniformly mixed, with the dry natural rubber carbonblack master batch finally obtaining nano silicon/polyisoprene modified of sulfuric acid cohesion.
Embodiment 3
Nano-silica surface functional modification: take 240g nano silicon stand-by in oven drying, then after mixing with 4800g dimethylbenzene, ultrasonic wave is disperseed fully, add the VTMS after 312g hydrolysis, stir post-heating to 93 DEG C backflow 4 hours, then filter, wash, vacuum-drying.
Prepared by functional latex
The first step, prepared by monomer pre-emulsion.1,3-pentadiene 1200g, Sodium dodecylbenzene sulfonate 40g, alkylphenol polyoxyethylene 200g, deionized water 1920g, sodium carbonate 9.6g, Sodium Persulfate 9.8g are mixed pre-emulsification and be prepared into pre-emulsion in 30 minutes.
Second step is that core prepares functional latex with modified manometer silicon dioxide.The nano silicon 54g getting surface-functionalized modification joins in the reactor that 54g fatty acid soaps and 456g deionized water are housed, stirring is warming up to 68 DEG C, then getting 676g monomer pre-emulsion joins in reactor, controlling temperature of reaction kettle is 68 DEG C, be incubated 60 minutes, make monomer that nano silicon is coated and be polymerized, and using this seed as composite emulsion.In the reactor that seed emulsion is housed, drip remaining 2703g monomer pre-emulsion, and dropwised in 6 hours, obtain poly-1,3-pentadiene/nano silicon function and service emulsion.
Fill carbonblack master batch preparation
Getting nano silicon/poly-1,3-pentadiene functional latex butt 300g, to join butt be in the SBR1502 latex of 660g, is fully uniformly mixed stand-by; Be 93m by 280g carbon black N375(N2 adsorption specific surface area
2g
-1, DBP absorption value is 115cm
3g
-1) to join in the deionized water of 1470g42 DEG C and be superly dispersed into carbon black slurry, then with 2500g poly-1, the mixture of 3-pentadiene/nano silicon function and service emulsion and SBR1502 latex is fully uniformly mixed, with the dry SBR1502 carbonblack master batch finally obtaining poly-1,3-pentadiene/nano-silicon dioxide modified of sulfuric acid cohesion.
Embodiment 4
Nano-silica surface functional modification: take 456g nano silicon stand-by in oven drying, then after mixing with 5040g methyl ethyl ketone, ultrasonic wave is disperseed fully, add the MPTS after 576g hydrolysis, stir post-heating to 80 DEG C backflow 3.2 hours, then filter, wash, vacuum-drying.
Prepared by functional latex
The first step, prepared by monomer pre-emulsion.2,3-dimethyl-1,3 divinyl 1200g, polyoxyethylene nonylphenol ether 180g, deionized water 1340g, sodium bicarbonate 11.04g, two (2-amidine azoles quinoline propane) the hydrochloride 6g of 2,2-azos are mixed pre-emulsification and be prepared into pre-emulsion in 35 minutes.
Second step is that core prepares functional latex with modified manometer silicon dioxide.The nano silicon 43.2g getting surface-functionalized modification joins in the reactor that 10g polyoxyethylene nonylphenol ether, 20g fatty acid soaps and 120g deionized water are housed, stirring is warming up to 78 DEG C, then getting 560g monomer pre-emulsion joins in reactor, controlling temperature of reaction kettle is 78 DEG C, be incubated 55 minutes, make monomer that nano silicon is coated and be polymerized, and using this seed as composite emulsion.In the reactor that seed emulsion is housed, drip remaining 3176g monomer pre-emulsion, and dropwised in 5.5 hours, obtain poly-2,3-dimethyl-1,3 divinyl/nano silicon function and service emulsion.Poly-2,3-dimethyl-1,3 divinyl/nano silicon functional composite material is finally obtained with sulfuric acid cohesion drying.
Fill carbonblack master batch preparation
Getting nano silicon/poly-2,3-dimethyl-1,3 divinyl functional latex butt 520g, to join butt be in the content of polybutadiene rubber latex of 600g, is fully uniformly mixed stand-by; Be 115m by 78g carbon black N220(N2 adsorption specific surface area
2g
-1, DBP absorption value is 106cm
3g
-1) to join in the deionized water of 355g60 DEG C and be superly dispersed into carbon black slurry, then with 3100g poly-2,3-dimethyl-1,3 divinyl/nano silicon function and service emulsion and content of polybutadiene rubber latex mixture fully stir the mixture evenly, poly-2 are finally obtained with sulfuric acid cohesion drying, the polybutadiene rubber carbonblack master batch of 3-dimethyl-1,3 divinyl/nano-silicon dioxide modified.
Embodiment 5
Nano-silica surface functional modification: take 540g nano silicon stand-by in oven drying, then after mixing with 3120g toluene, ultrasonic wave is disperseed fully, add the gamma-amino propyl trimethoxy silicane after 468g hydrolysis, stir post-heating to 98 DEG C backflow 3.7 hours, then filter, wash, vacuum-drying.
Prepared by functional latex
The first step, prepared by monomer pre-emulsion.1,3-hexadiene 1200g, fatty acid soaps 48g, deionized water 1320g, bicarbonate of ammonia 6.96g, 2,2-azos [2-(2-tetrahydroglyoxaline-2-base) propane] dihydrochloride 3.6g are mixed pre-emulsification and be prepared into pre-emulsion in 45 minutes.
Second step is that core prepares functional latex with modified manometer silicon dioxide.The nano silicon 33.6g getting surface-functionalized modification joins in the reactor that 21g alkylphenol polyoxyethylene, 21g fatty alcohol-polyoxyethylene ether and 300g deionized water are housed, stirring is warming up to 80 DEG C, then getting 258g monomer pre-emulsion joins in reactor, controlling temperature of reaction kettle is 80 DEG C, be incubated 45 minutes, make monomer that nano silicon is coated and be polymerized, and using this seed as composite emulsion.In the reactor that seed emulsion is housed, drip remaining 2321g monomer pre-emulsion, and dropwised in 8 hours, obtain poly-1,3-hexadiene/nano silicon function and service emulsion.Poly-1,3-hexadiene/nano silicon functional composite material is finally obtained with sulfuric acid cohesion drying.
Fill carbonblack master batch preparation
Getting nano silicon/poly-1,3-hexadiene functional latex butt 620g, to join butt be in the SBR1500 latex of 620g, is fully uniformly mixed stand-by; Be 64m by 140g carbon black N351(N2 adsorption specific surface area
2g
-1, DBP absorption value is 120cm
3g
-1) to join in the deionized water of 560g60 DEG C and be superly dispersed into carbon black slurry, then be fully uniformly mixed with the mixture of 3100g function and service emulsion and SBR1500 latex, the SBR1500 carbonblack master batch of nano silicon/poly-1,3-hexadiene modification is finally obtained with sulfuric acid cohesion drying.
Comparative example 1
The nano silicon 10.8g of modification in Example 1 is scattered in 3600g1; ultrasonic disperse 20 minutes in 3-divinyl and 5400g cyclohexane solvent; be heated to 60 DEG C; after add 7.2g n-Butyl Lithium as initiator; polyreaction carries out 7.5 hours under nitrogen protection; obtain poly-1,3-butadiene/nano silicon composite solution.
Fill carbonblack master batch preparation
Getting nano silicon/poly-1,3-butadiene function solution butt 100g prepared by aforesaid method, to join butt be in the SBR1500 latex of 980g, is fully uniformly mixed stand-by; Be 78m by 225g carbon black N326(N2 adsorption specific surface area
2g
-1, DBP absorption value is 70cm
3g
-1) to join in 1275g50 DEG C of deionized water and be superly dispersed into carbon black slurry, then with 3000g nano silicon/poly-1, the mixture of 3-divinyl function solution and SBR1500 latex is fully uniformly mixed, with the dry SBR1500 carbonblack master batch finally obtaining nano silicon/poly-1,3-butadiene functional latex modification of sulfuric acid cohesion.
In table 1, each embodiment and comparative example test data illustrate, nano silicon disclosed in this invention/poly-conjugated-diolefin composite emulsion product performance are more excellent.
In table 2, each embodiment and comparative example dynamic properties test data and carbon black dispension degree illustrate, the product performance that the present invention adopts carbon black slurry and functional latex to condense prepared product performance altogether to be obviously better than comparative example.
Comparative example 2
The nano silicon method of surface-functionalized modification is prepared: take 10g nano silicon in 50 DEG C of oven drying 5h according to method disclosed in " radiation research and radiation process journal " 25 volumes the 5th phase in 2007 " research of surface modification of silica and radiation initiation grafting GMA ", dried nano silicon is added in the aqueous solution being dissolved with 98g coupling agent MPS, ultrasonic disperse 1h.After dispersion, mixed solution is stirred 8h at 110 DEG C.After overanxious, by modified silicon-dioxide toluene wash, again through surname extraction after products therefrom vacuum filtration, be finally positioned in baking oven dry.
Prepared by functional latex
The first step, prepared by monomer pre-emulsion.Isoprene 1200g, sodium lauryl sulphate 72g, deionized water 1200g, ammoniacal liquor 6g, ammonium persulphate 9.6g are mixed pre-emulsification and be prepared into pre-emulsion in 15 minutes.
Second step is that core prepares functional latex with modified manometer silicon dioxide.The nano silicon 60g getting surface-functionalized modification joins in the reactor that 3.6g sodium lauryl sulphate and 180g deionized water are housed, stirring is warming up to 65 DEG C, then getting 124g monomer pre-emulsion joins in reactor, controlling temperature of reaction kettle is 75 DEG C, be incubated 20 minutes, make monomer that nano silicon is coated and be polymerized, and using this seed as composite emulsion.In the reactor that seed emulsion is housed, drip remaining 2363g monomer pre-emulsion, and dropwised in 6.5 hours, finally obtain polyisoprene/nano silicon function and service emulsion.Polyisoprene/nano silicon function and service emulsion is finally obtained with sulfuric acid cohesion drying.
Fill black rubber preparation
Get nano silicon/polyisoprene functional latex butt 230g and join the natural rubber latex Ruzhong that butt is 1000g, fully be uniformly mixed, then add calcium chloride and carry out flocculate and break emulsion, coprecipitated plastic emitting, drying obtains nano silicon/polyisoprene/natural rubber modified product; Be 79m by 150g carbon black N330(N2 adsorption specific surface area
2g
-1, DBP absorption value is 100cm
3g
-1) the natural rubber carbon black materials of preparing nano silicon/polyisoprene modified blended with nano silicon/polyisoprene/natural rubber modified product.
In table 2, each embodiment and comparative example dynamic properties test data and carbon black dispension degree illustrate, the product performance that the present invention adopts carbon black slurry and functional latex to condense prepared product performance altogether to be obviously better than comparative example.
Table 1
| Function and service emulsion property | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Comparative example 1 |
| Particle diameter, nm | 58 | 62 | 55 | 68 | 72 | - |
| Number-average molecular weight Mn*10 -4 | 10.2 | 11.2 | 12.5 | 11.6 | 13.4 | 15 |
| Molecular weight and distribution Mw/Mn thereof | 2.81 | 2.65 | 2.23 | 2.58 | 2.69 | 1.78 |
Table 2
| Carbonblack master batch performance | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Comparative example 1 | Comparative example 2 |
| tanδ（60℃） | 0.196 | 0.204 | 0.179 | 0.212 | 0.185 | 0.282 | 0.284 |
| tanδ（0℃） | 0.355 | 0.332 | 0.379 | 0.323 | 0.343 | 0.308 | 0.298 |
| Carbon black dispension degree (%) | 97.4 | 98.2 | 96.9 | 98.4 | 98.5 | 42 | 88.5 |
Claims (14)
1. one kind is filled carbonblack master batch, it is characterized in that this master batch in deionized water, to become carbon black slurry in solid masses 10 ~ 50 parts of carbon black dispersion and to mix with the rubber latex counting 100 parts of nano silicons/poly-conjugated-diolefin modification with butt quality, cohesion is obtained; The rubber latex of nano silicon/poly-conjugated-diolefin modification is by nano silicon/poly-conjugated-diolefin function and service emulsion and the blended preparation of polydiene latex, and the mass ratio of polydiene latex butt and nano silicon/poly-conjugated-diolefin function and service emulsion butt is 100:0.1 ~ 100; Nano silicon/poly-conjugated-diolefin function and service emulsion butt quality is 100 parts of meters, nano silicon containing surface-functionalized modification 0.1 ~ 5 part, nano silicon/poly-conjugated-diolefin composite emulsion particle diameter is 50 ~ 80nm, number-average molecular weight is 100000 ~ 140000, and molecular weight distribution is 2 ~ 3; Described nano silicon/poly-conjugated-diolefin composite emulsion is obtained by following preparation method:
A prepared by () monomer pre-emulsion: conjugated diene monomer, emulsifying agent, deionized water, buffer reagent, initiator mixing pre-emulsification are prepared into pre-emulsion in 15 ~ 45 minutes; Wherein the ratio of monomer and water is 1:1 ~ 1:2, and emulsifier is 3 ~ 20 parts, and buffer reagent consumption is 0.3 ~ 1 part, and initiator amount is 0.1 ~ 0.8 part;
(b) with surface-functionalized modified manometer silicon dioxide for core prepares nano silicon/poly-conjugated-diolefin composite emulsion: the nano silicon 0.1 ~ 5 part getting surface-functionalized modification joins in the reactor that 0.1 ~ 5 part of emulsifying agent and 10 ~ 50 parts of deionized waters are housed, stirring is warming up to 60 ~ 80 DEG C, then getting 1/20 ~ 1/5 monomer pre-emulsion joins in reactor, controlling temperature of reaction kettle is 60 ~ 80 DEG C, be incubated 0.5 ~ 1 hour, allow conjugated diene monomer by coated for surface-functionalized modified manometer silicon dioxide and be polymerized, and using this seed as composite emulsion, in the reactor that seed emulsion is housed, drip remaining monomer pre-emulsion, and dropwised in 5 ~ 8 hours, finally obtain poly-conjugated-diolefin/nano silicon function and service emulsion.
2. according to claim 1ly fill carbonblack master batch, it is characterized in that polydiene latex is selected from content of polybutadiene rubber latex, natural rubber latex, styrene butadiene rubber latex.
3. according to claim 1ly fill carbonblack master batch, it is characterized in that the mass concentration of carbon black slurry is 15% ~ 20%, deionized water temperature is preferably 40 ~ 60 DEG C.
4. according to claim 1ly fill carbonblack master batch, it is characterized in that the N2 adsorption specific surface area of carbon black is 60 ~ 120m
2g
-1, DBP absorption value is 60 ~ 120cm
3g
-1.
5. according to claim 1ly fill carbonblack master batch, it is characterized in that the nano silicon of surface-functionalized modification refers to that silicon-dioxide adopts silane coupling agent to be made the nano silicon with response type by surface functionalization process, silane coupling agent quality is 0.1 ~ 50% of surface-functionalized modified manometer silicon dioxide quality.
6. according to claim 5ly fill carbonblack master batch, it is characterized in that silane coupling agent 10 ~ 30% in the nano silicon of surface-functionalized modification.
7. according to claim 5ly fill carbonblack master batch, it is characterized in that silane coupling agent is one or more in vinyl silane, methyl acrylic ester silane.
8. according to claim 5ly fill carbonblack master batch, it is characterized in that silane coupling agent is vinyltriethoxysilane, vinyltrimethoxy silane, vinyl three ('beta '-methoxy oxyethyl group) silane, vinyltriacetoxy silane, vinyl tributyl ketoximyl silane, methyl tributanoximo silane, vinyl silane triisopropoxide, gamma-amino propyl trimethoxy silicane, γ aminopropyltriethoxy silane, second diaminopropyl Trimethoxy silane, vinyl trichloro silane, vinyl trimethoxysilane oligomer, in γ-methacryloxypropyl trimethoxy silane and three (trimethylsiloxy group) methacryloxy propylsilane one or more.
9. according to claim 1ly fill carbonblack master batch, it is characterized in that conjugated diene is C
4~ C
12conjugated diene.
10. according to claim 9ly fill carbonblack master batch, it is characterized in that conjugated diene is 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 2,3-diethyl-1,3-butadiene, 2-methyl-3-ethyl-1,3-butadiene, the chloro-1,3-pentadiene of 2-, 1,3-pentadiene, 3-butyl-1,3-octadiene, in 2-phenyl-1,3-butadiene and 1,3-hexadiene one or more.
11. 1 kinds of preparation methods filling carbonblack master batch according to claim 1, its preparation process is:
(1) preparation of nano silicon/poly-conjugated-diolefin function and service emulsion: by seeding emulsion polyerization legal system for nano silicon/poly-conjugated-diolefin function and service emulsion, be 100 parts in conjugated diene monomer quality:
Prepared by monomer pre-emulsion: conjugated diene monomer, emulsifying agent, deionized water, buffer reagent, initiator mixing pre-emulsification are prepared into pre-emulsion in 15 ~ 45 minutes; Wherein the ratio of monomer and water is 1:1 ~ 1:2, and emulsifier is 3 ~ 20 parts, and buffer reagent consumption is 0.3 ~ 1 part, and initiator amount is 0.1 ~ 0.8 part;
With surface-functionalized modified manometer silicon dioxide for core prepares nano silicon/poly-conjugated-diolefin function and service emulsion: the nano silicon 0.1 ~ 5 part getting surface-functionalized modification joins in the reactor that 0.1 ~ 5 part of emulsifying agent and 10 ~ 50 parts of deionized waters are housed, stirring is warming up to 60 ~ 80 DEG C, then getting 1/20 ~ 1/5 monomer pre-emulsion joins in reactor, controlling temperature of reaction kettle is 60 ~ 80 DEG C, be incubated 0.5 ~ 1 hour, allow conjugated diene monomer by coated for surface-functionalized modified manometer silicon dioxide and be polymerized, and using this seed as composite emulsion, in the reactor that seed emulsion is housed, drip remaining monomer pre-emulsion, and dropwised in 5 ~ 8 hours, obtain nano silicon/poly-conjugated-diolefin function and service emulsion,
(2) preparation of carbonblack master batch: nano silicon/poly-conjugated-diolefin function and service emulsion is joined in polydiene latex, is fully uniformly mixed, then add carbon black slurry and mix, cohesion is obtained fills carbonblack master batch.
12. preparation methods according to claim 11, it is characterized in that emulsifying agent be in anionic emulsifier and/or nonionic emulsifying agent one or more; Buffer reagent be in sodium carbonate, sodium bicarbonate, sodium hydroxide, ammoniacal liquor and bicarbonate of ammonia one or more; Initiator is water-soluble thermal initiator.
13. preparation methods according to claim 11, it is characterized in that anionic emulsifier be in metal carboxylate, Sulfates, Sulfonates emulsifying agent one or more; Nonionic emulsifying agent be in ester class, ethers emulsifying agent one or more; Buffer reagent is sodium carbonate and/or sodium bicarbonate; Water-soluble thermal initiator is ammonium persulphate, Potassium Persulphate, Sodium Persulfate, 2,2-azos two (2-amidine azoles quinoline propane) hydrochloride, 2,2-azos [2-(2-tetrahydroglyoxaline-2-base) propane] dihydrochloride.
14. preparation methods according to claim 13, it is characterized in that anionic emulsifier sodium lauryl sulphate, nonionic emulsifying agent is polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitol acid anhydride monopalmitate, polyoxyethylene sorbitan monooleate, alkylphenol polyoxyethylene, polyoxyethylene nonylphenol ether, fatty alcohol-polyoxyethylene ether.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210229977.1A CN103524802B (en) | 2012-07-04 | 2012-07-04 | Carbon black masterbatch and preparation method thereof |
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