CN103522139A - Full-automatic double-end deburring machine - Google Patents
Full-automatic double-end deburring machine Download PDFInfo
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- CN103522139A CN103522139A CN201310486150.3A CN201310486150A CN103522139A CN 103522139 A CN103522139 A CN 103522139A CN 201310486150 A CN201310486150 A CN 201310486150A CN 103522139 A CN103522139 A CN 103522139A
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- China
- Prior art keywords
- full
- automatic double
- polishing
- polishing wheel
- guide rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a full-automatic double-end deburring machine. The full-automatic double-end deburring machine is characterized by comprising a machine frame, a control device, a guide rail, a workpiece conveying device, a workpiece positioning device, deburring devices and a horizontal movement drive device, wherein the deburring devices are arranged at the two ends of the guide rail respectively, and the horizontal movement drive device drives the deburring devices to move along the guide rail. Each deburring device is composed of a base, a polishing wheel, two or more motors and a transmission mechanism, wherein the polishing wheel is arranged on the base, the transmission mechanism can output different revolving speed through the method that the two or more motors control big gears and small gears, and the polishing wheel is arranged at the output end of the transmission mechanism. The full-automatic double-end deburring machine is simple in structure and convenient to control and has good popularization value.
Description
Technical field
The present invention relates to polissoir technical field, relate to more specifically a kind of end flash trimmer.
Background technology
Burring machine is widely used in medium and small precision component deburring, deflashing, chamfer angle, rust cleaning, descale, pre-electroplating treatment and removes processing knife mark etc., has polishing blast, cleans new energy in deburring.Flash trimmer great advantage is, in deburring, do not change workpiece size precision, and outward appearance and feel significantly improve, and have the functions such as polishing blast.If Chinese Patent Application No. is CN200910088694.8, denomination of invention is a kind of flash trimmer, comprises frame, it is characterized in that, described flash trimmer also comprises: transfer member, is fixed in described frame, for part movement to be cleaned being arrived to cleaning member below; Cleaning member, is arranged in transfer member top, is set to Liftable type, for removing the burr of piece surface to be cleaned.Compared with prior art, the technical scheme providing has improved to be removed the efficiency of burr and removes effect this patent.But, be difficult to remove two ends burr and the Li Jiao of part material, complicated operation.
Summary of the invention
Object of the present invention is exactly provide in order to solve the deficiency of prior art a kind of simple in structure, and its applicability is strong, simple to operation, the full-automatic double-end flash trimmer that efficiency is high.
The present invention adopts following technical solution to realize above-mentioned purpose: a kind of full-automatic double-end flash trimmer, it is characterized in that, it comprises frame, control device, guide rail, Work transfer device, Working piece positioning device, be divided into the burr remover at guide rail two ends and the translation driving device that drives burr remover to move along guide rail, burr remover is by pedestal, the polishing wheel arranging on pedestal, two or more motors, large by two or more Electric Machine Control respectively, pinion forms with the transmission mechanism one of output different rotating speeds, polishing wheel is arranged on the output of transmission mechanism.
As further illustrating of such scheme, described Work transfer device comprises left and right conveyer belt that direction of transfer is vertical with guide rail direction, drive the power set one that conveyer belt rotates and drive left and right conveyer belt synchronize the transmission mechanism two of rotation, and left and right conveyer belt is arranged between the burr remover at guide rail two ends.
Described conveyer belt surface is provided with fixed bit with equal spacing, for fixing of part.
Described Working piece positioning device comprises the hold down gag that is arranged on Work transfer device top, and this hold down gag consists of the power set two of pressing plate, the lifting of driving pressing plate, and these power set two adopt cylinder or Driven by Hydraulic Cylinder modes.
Described burr remover adopts motor one and motor two, the output of motor one is connected with reductor, transmission mechanism one comprise the transmission component being formed by spiral bevel gear one and spur gear that is connected with the output shaft of reductor, with the spiral bevel gear two of described spiral bevel gear one engaged transmission, spiral bevel gear two is installed on the output of motor two, spiral bevel gear one and spur gear are separately positioned on the two ends of transmission component, and spur gear is connected with the main shaft of polishing wheel by secondary spur gear.
Described spur gear, spiral bevel gear one connect as one by a fixed axis, and fixedly the tip of the axis is provided with block, and the front end of fixed axis is provided with circular hole, and the output shaft of reductor is plugged in circular hole.
Described polishing wheel is that PP plastic wire and copper wire form with certain combination setting, has 45-50 group polishing silk on polishing wheel, and the proportioning of the polishing silk of each group is by volume: copper wire 55-65%, PP plastic wire 35-45%; This proportioning mode main cause is: if only use plastic wire, whole polishing wheel is not durable, cannot adapt to a large amount of production uses, if only use copper wire, with the aluminum easily hurting after aluminum itself, particularly different surface treatment, through repeatedly test, copper wire and PP plastic wire carry out in a certain proportion of situation, can solve the short-life situation of plastic wire, can solve again the phenomenon that injury touches aluminum surface.
Described polishing wheel comprises the position adjusting mechanism that combines spacing between the top base that cooperatively interacts and bottom base and the upper and lower pedestal of adjusting, bottom base is provided with the jacket casing that polishing silk is installed, the quantity of jacket casing is 90-100, be designed with inside and outside two circles, top base is provided with the through hole corresponding with described jacket casing, makes polishing silk can be fixed on jacket casing through after the through hole of top base; Position adjusting mechanism consists of the adjustment screw arranging on the adjustment hole arranging on top base and bottom base and adjustment hole, in the polishing silk of 45-50 group, what each group polishing silk was designed to inner ring is copper wire, outer ring is PP plastic wire, and adjustment screw facilitates polishing silk to adjust length, to meet the cross section requirement of different product.
Described bottom base surface is provided with annular caulking groove, the cross section of annular caulking groove is " protruding " font, and the bottom margin of jacket casing is provided with chimb and is embedded in annular caulking groove, and, in one end of annular caulking groove, be provided with the posting port that its internal diameter is greater than jacket casing external diameter, jacket casing can enter annular caulking groove by posting port.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1, the guide rail two ends of the present invention's employing in frame arranges polishing wheel and conveyer belt is installed in centre, transmission mechanism by the large pinion of different Electric Machine Control with output different rotating speeds, thereby burr all can well be removed in each position that guarantees big or small part in setting range, the equal spacing that is set to of conveyer belt has stationary positioned, for fixing of part, and above conveyer belt, there is corresponding hold down gag, guarantee that part is not moved in deburring process.
2, polishing wheel of the present invention is special polishing wheel, for guaranteeing not abrade the part of different surface treatment, elite by PP plastic wire and the certain proportioning of copper wire to be effective.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is burr remover structural representation;
Fig. 4 is the top base schematic diagram of polishing wheel of the present invention;
Fig. 5 is the side view of Fig. 4;
Fig. 6 is polishing wheel bottom base schematic diagram of the present invention;
Fig. 7 is the side view of Fig. 6;
Fig. 8 is polishing silk mounting structure schematic diagram of the present invention;
Fig. 9 is polishing silk mounting structure schematic diagram of the present invention.
Description of reference numerals: 1, frame 2, guide rail 3, Work transfer device 3-1, left conveyer belt 3-2, right conveyer belt 3-3, power set one 3-4, transmission mechanism 24, Working piece positioning device 4-1, pressing plate 4-2, power set 25, burr remover 5-1, pedestal 5-2, polishing wheel 5-21, top base 5-22, bottom base 5-23, position adjusting mechanism 5-231, adjustment hole 5-232, adjustment screw 5-24, jacket casing 5-25, annular caulking groove 5-26, posting port 5-27, through hole 5-271, ladder position 5-3, motor one 5-4, motor two 5-5, transmission mechanism one 5-51, spiral bevel gear one 5-52, spur gear 5-53, spiral bevel gear two 5-54, secondary spur gear 5-55, fixed axis 5-56, block 5-6, reductor 6, fixed bit 7, control device 8, polishing silk.
The specific embodiment
Below in conjunction with specific embodiment, embodiments of the present invention are described in further detail.
As shown in Figure 1-Figure 3, a kind of full-automatic double-end flash trimmer of the present invention, it comprises frame 1, control device 7, guide rail 2, Work transfer device 3, Working piece positioning device 4, be divided into the burr remover 5 at guide rail two ends and the translation driving device 6 that drives burr remover to move along guide rail, burr remover 5 is by pedestal 5-1, the upper polishing wheel 5-2 arranging of pedestal 5-1, two or more motors, large by two or more Electric Machine Control respectively, pinion forms with transmission mechanism one 5-5 of output different rotating speeds, polishing wheel 5-2 is arranged on the output of transmission mechanism one 5-5.Control device 7 is arranged on the outside of deburring device 5, Work transfer device 3 comprises power set one 3-3 that the left and right conveyer belt of left and right conveyer belt 3-1,3-2, driving that direction of transfer is vertical with guide rail 2 directions rotates and drives left and right conveyer belt synchronize transmission mechanism two 3-4 of rotation, left and right conveyer belt 3-1,3-2 are arranged between the burr remover 5 at guide rail two ends, and transmission mechanism two 3-4 consist of the drive being rotationally connected with left and right conveyer belt, the drive link that is connected with drive.Conveyer belt surface is provided with fixed bit 6 with equal spacing, for fixing of part.
In the present embodiment, Working piece positioning device comprises the hold down gag that is arranged on Work transfer device 3 tops, and this hold down gag consists of power set two 4-2 of pressing plate 4-1, the lifting of driving pressing plate, and these power set two adopt cylinder or Driven by Hydraulic Cylinder modes.Burr remover 5 adopts motor one 5-3 and motor two 5-4, the output of motor one 5-3 is connected with reductor 5-6, transmission mechanism one 5-5 comprises the transmission component consisting of spiral bevel gear one 5-51 and spur gear 5-52 being connected with the output shaft of reductor 5-6, spiral bevel gear two 5-53 with described spiral bevel gear one 5-51 engaged transmission, spiral bevel gear two 5-53 are installed on the output of motor two 5-4, spiral bevel gear one 5-51 and spur gear 5-52 are separately positioned on the two ends of transmission component, spur gear 5-52 is connected with the main shaft of polishing wheel 5-2 by secondary spur gear 5-54.Spur gear 5-52, spiral bevel gear one 5-51 connect as one by a fixed axis 5-55, and the end of fixed axis 5-55 is provided with block 5-56, and the front end of fixed axis is provided with circular hole, and the output shaft of reductor 5-6 is plugged in circular hole.
The burr remover that the guide rail both sides of frame of the present invention arrange can adopt the large pinion of two or more Electric Machine Control with output different rotating speeds, thereby burr all can well be removed in each position that guarantees big or small part in setting range, the equal spacing that is set to of conveyer belt has stationary positioned, for fixing of part, and below power set, there is corresponding hold down gag, guarantee that part is not moved in deburring process; Polishing wheel is special polishing wheel, for guaranteeing not abrade the part of different surface treatment, elite by PP plastic wire and the certain proportioning of copper wire to be effective, as shown in Fig. 4-Fig. 9, in the present embodiment, the polishing silk 8 of polishing wheel 5-2 is arranged and is formed by PP plastic wire and copper wire combination, has 48 groups of polishing silks on polishing wheel 5-2, and the proportioning of the polishing silk of each group is by volume: copper wire 60%, PP plastic wire 40%; This proportioning mode main cause is: if only use plastic wire, whole polishing wheel is not durable, cannot adapt to a large amount of production uses, if only use copper wire, with the aluminum easily hurting after aluminum itself, particularly different surface treatment, through repeatedly test, copper wire and PP plastic wire carry out in a certain proportion of situation, can solve the short-life situation of plastic wire, can solve again the phenomenon that injury touches aluminum surface.
Described polishing wheel 5-2 comprises top base 5-21 and the bottom base 5-22 cooperatively interacting and regulates the position adjusting mechanism 5-23 that combines spacing between upper and lower pedestal, bottom base is provided with the jacket casing 5-24 that polishing silk is installed, the quantity of jacket casing is 96, bottom base surface is provided with annular caulking groove 5-25, the cross section of annular caulking groove is " protruding " font, the bottom margin of jacket casing is provided with chimb and is embedded in annular caulking groove, and, in one end of annular caulking groove, be provided with the posting port 5-26 that its internal diameter is greater than jacket casing external diameter, jacket casing can enter annular caulking groove by posting port.The arrangement design of jacket casing has inside and outside two circles, top base 5-21 is provided with the through hole 5-27 corresponding with described jacket casing 5-24, and, through hole low wide and up narrow, ladder position 5-271 is set in the upper end of through hole, make polishing silk through polishing silk through hole, can reach the effect of compacting from the bottom of top base, and can firmly be arranged on jacket casing; Position adjusting mechanism 5-23 consists of the adjustment screw 5-232 arranging on the adjustment hole 5-231 arranging on top base and bottom base and adjustment hole, in the polishing silk of 48 groups, what each group polishing silk was designed to inner ring is copper wire, outer ring is PP plastic wire, and utilize adjustment screw can regulate the combination spacing between upper and lower pedestal, thereby adjust the height that polishing silk protrudes through hole, to meet the cross section requirement of different product, as Fig. 8 and Fig. 9.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, and these all belong to protection scope of the present invention.
Claims (9)
1. a full-automatic double-end flash trimmer, it is characterized in that, it comprises frame, control device, guide rail, Work transfer device, Working piece positioning device, is divided into the burr remover at guide rail two ends and the translation driving device that drives burr remover to move along guide rail, burr remover is by the polishing wheel arranging on pedestal, pedestal, two or more motor, by the large and small gear of two or more Electric Machine Control, the transmission mechanism one with output different rotating speeds forms respectively, and polishing wheel is arranged on the output of transmission mechanism.
2. full-automatic double-end flash trimmer according to claim 1, it is characterized in that, described Work transfer device comprises left and right conveyer belt that direction of transfer is vertical with guide rail direction, drive the power set one that conveyer belt rotates and drive left and right conveyer belt synchronize the transmission mechanism two of rotation, and left and right conveyer belt is arranged between the burr remover at guide rail two ends.
3. full-automatic double-end flash trimmer according to claim 2, is characterized in that, described conveyer belt surface is provided with fixed bit with equal spacing, for fixing of part.
4. full-automatic double-end flash trimmer according to claim 1 and 2, it is characterized in that, described Working piece positioning device comprises the hold down gag that is arranged on Work transfer device top, this hold down gag consists of the power set two of pressing plate, the lifting of driving pressing plate, and these power set two adopt cylinder or Driven by Hydraulic Cylinder modes.
5. full-automatic double-end flash trimmer according to claim 1 and 2, it is characterized in that, described burr remover adopts motor one and motor two, the output of motor one is connected with reductor, transmission mechanism one comprises the transmission component consisting of spiral bevel gear one and spur gear being connected with the output shaft of reductor, spiral bevel gear two with described spiral bevel gear one engaged transmission, spiral bevel gear two is installed on the output of motor two, spiral bevel gear one and spur gear are separately positioned on the two ends of transmission component, spur gear is connected with the main shaft of polishing wheel by secondary spur gear.
6. full-automatic double-end flash trimmer according to claim 5, it is characterized in that, described spur gear, spiral bevel gear one connect as one by a fixed axis, and fixedly the tip of the axis is provided with block, the front end of fixed axis is provided with circular hole, and the output shaft of reductor is plugged in circular hole.
7. full-automatic double-end flash trimmer according to claim 1 and 2, it is characterized in that, described polishing wheel is that PP plastic wire and copper wire form with certain combination setting, on polishing wheel, have 45-50 group polishing silk, the proportioning of the polishing silk of each group is by volume: copper wire 55-65%, PP plastic wire 35-45%.
8. full-automatic double-end flash trimmer according to claim 7, it is characterized in that, described polishing wheel comprises the position adjusting mechanism that combines spacing between the top base that cooperatively interacts and bottom base and the upper and lower pedestal of adjusting, bottom base is provided with the jacket casing that polishing silk is installed, the quantity of jacket casing is 90-100, be designed with inside and outside two circles, top base is provided with the through hole corresponding with described jacket casing, makes polishing silk can be fixed on jacket casing through after the through hole of top base; Position adjusting mechanism consists of the adjustment screw arranging on the adjustment hole arranging on top base and bottom base and adjustment hole, and in the polishing silk of 45-50 group, what each group polishing silk was designed to inner ring is copper wire, and outer ring is PP plastic wire.
9. full-automatic double-end flash trimmer according to claim 8, it is characterized in that, described bottom base surface is provided with annular caulking groove, the cross section of annular caulking groove is convex, the bottom margin of jacket casing is provided with chimb and is embedded in annular caulking groove, in one end of annular caulking groove, be provided with the posting port that its internal diameter is greater than jacket casing external diameter, jacket casing enters annular caulking groove by posting port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310486150.3A CN103522139A (en) | 2013-10-16 | 2013-10-16 | Full-automatic double-end deburring machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310486150.3A CN103522139A (en) | 2013-10-16 | 2013-10-16 | Full-automatic double-end deburring machine |
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| CN103522139A true CN103522139A (en) | 2014-01-22 |
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| CN201310486150.3A Pending CN103522139A (en) | 2013-10-16 | 2013-10-16 | Full-automatic double-end deburring machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103786084A (en) * | 2014-02-12 | 2014-05-14 | 东莞市均利自动化科技有限公司 | Deburring machine |
| CN104289997A (en) * | 2014-09-19 | 2015-01-21 | 张家港市和恒精工机械有限公司 | Double-end chamfering machine |
| CN106041215A (en) * | 2016-07-22 | 2016-10-26 | 马拉兹(江苏)电梯导轨有限公司 | Manipulator deburring solid rail automatic finish machining line |
| CN106217224A (en) * | 2016-09-27 | 2016-12-14 | 东莞市联洲知识产权运营管理有限公司 | A kind of leather shoes movable type burnishing device |
| CN109287071A (en) * | 2018-11-26 | 2019-01-29 | 鹤山市润昌电子电器有限公司 | A kind of burr machine |
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| CN101630705A (en) * | 2009-07-06 | 2010-01-20 | 北京清大天达光电科技有限公司 | Deburring machine |
| DE102009018433A1 (en) * | 2009-04-22 | 2010-10-28 | Manfred Wanzke | Deburring machine comprises a machine basic rack on which a workpiece reception, a feeding drive and a deburring tool are arranged, where the workpiece and the deburring tool are movable against each other in a degree of freedom |
| CN102107382A (en) * | 2010-11-29 | 2011-06-29 | 广东亿海机械制造有限公司 | Numerical control glass chamfering machine |
| CN202185798U (en) * | 2011-07-13 | 2012-04-11 | 山推工程机械股份有限公司 | Double-end grinding wheel chamfering machine for straight tooth disc gear |
| CN202317901U (en) * | 2011-11-25 | 2012-07-11 | 上海邦克轴承有限公司 | Deburring machine |
| CN203109743U (en) * | 2013-03-06 | 2013-08-07 | 广东澳美高新科技有限公司 | Burr-removing machine |
| CN203171082U (en) * | 2013-04-16 | 2013-09-04 | 浙江一铭机车部件有限公司 | Deburring mechanism of deburring machine arranged on end surface of bearing bush |
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2013
- 2013-10-16 CN CN201310486150.3A patent/CN103522139A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH08229381A (en) * | 1994-11-14 | 1996-09-10 | Glatt Gmbh | Method and apparatus for preparing and/or processing particle |
| DE102009018433A1 (en) * | 2009-04-22 | 2010-10-28 | Manfred Wanzke | Deburring machine comprises a machine basic rack on which a workpiece reception, a feeding drive and a deburring tool are arranged, where the workpiece and the deburring tool are movable against each other in a degree of freedom |
| CN101630705A (en) * | 2009-07-06 | 2010-01-20 | 北京清大天达光电科技有限公司 | Deburring machine |
| CN102107382A (en) * | 2010-11-29 | 2011-06-29 | 广东亿海机械制造有限公司 | Numerical control glass chamfering machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103786084A (en) * | 2014-02-12 | 2014-05-14 | 东莞市均利自动化科技有限公司 | Deburring machine |
| CN104289997A (en) * | 2014-09-19 | 2015-01-21 | 张家港市和恒精工机械有限公司 | Double-end chamfering machine |
| CN106041215A (en) * | 2016-07-22 | 2016-10-26 | 马拉兹(江苏)电梯导轨有限公司 | Manipulator deburring solid rail automatic finish machining line |
| CN106217224A (en) * | 2016-09-27 | 2016-12-14 | 东莞市联洲知识产权运营管理有限公司 | A kind of leather shoes movable type burnishing device |
| CN109287071A (en) * | 2018-11-26 | 2019-01-29 | 鹤山市润昌电子电器有限公司 | A kind of burr machine |
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Application publication date: 20140122 |