CN103517470A - Heating system and heating device with heating system - Google Patents

Heating system and heating device with heating system Download PDF

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Publication number
CN103517470A
CN103517470A CN201310475553.8A CN201310475553A CN103517470A CN 103517470 A CN103517470 A CN 103517470A CN 201310475553 A CN201310475553 A CN 201310475553A CN 103517470 A CN103517470 A CN 103517470A
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China
Prior art keywords
heating
heat
power supply
supply device
voltage changer
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Pending
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CN201310475553.8A
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Chinese (zh)
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杨栋
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Individual
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Individual
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Priority to CN201310475553.8A priority Critical patent/CN103517470A/en
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Abstract

The invention discloses a heating system. The use method of the heating system includes the following steps that (A) a heat source device is arranged on a heated body firstly, and the heat source device is connected with a voltage conversion device; (B) the voltage conversion device is started through a control device, the heat source device generates heat and transmits heat to the heated body, the voltage conversion device outputs voltage below 80 V after voltage conversion, the heat source device is nonferrous metal and an alloy material of the nonferrous metal, the alloy material of the nonferrous metal undergoes surface processing in advance so that an oxidation film is generated, according to the material of the heated body, relative power supply windings, made of nonferrous metal and the alloy material of the nonferrous metal, of the voltage conversion device are welded in a matched mode, in the heating process of the step (B), the predicted heating process of the heated body is divided into a plurality of heating temperature sections, and according to preset control procedures, the control device corresponds to different heating temperatures in different heating sections. According to the heating system and a heating device of the heating system, the nonferrous metal and the alloy material of the nonferrous metal are heated, the heating system and the heating device are environmentally friendly, saves energy and can be widely popularized in relative heat energy application field and other fields.

Description

A kind of heating system and heater thereof
Technical field
The present invention relates to heating means and equipment, specifically relate to for printing and dyeing, heating means and heater on plastics, leather, petrochemical industry, rubber, timber, food, Cereals Processing Machines.
Background technology
Traditional hyperbaric heating technology is owing to having a series of common ground, as easy to use, volume little lightweight, manufacture easyly etc., use till today for hundreds of years.But because the reason of heating voltage, must to high pressure, intercept with good insulating material, but the larger obstruct of insulating barrier at this moment to heat generation, must make heating wire in the condition of high temperature, generally more than 800~1000 degree, thereby consequent HTHP very easily causes the thermal breakdown of heater and high-voltage breakdown to greatly reduce its dependability, becomes for a long time one of difficult problem of industrial quarters.
At this moment, if adopt again good Insulation, can aggravate the vicious circle causing because of original high pressure-temperature, causing the heater lost of life to be damaged accelerates, simultaneously, wire on heater and terminal box etc. also can, because of the too high oxidation damage of heat, cause a series of troubles and a difficult problem to production maintenance.
This is also for a long time, and conventional heating device cannot install one of major reason of comparatively perfect attemperator additional.
Summary of the invention
Non-ferrous alloy material of the present invention is that calandria passes through heating and energy saving mode, has solved in prior art that the heat efficiency is low, insulation costs high-technology problem.。
For achieving the above object, the invention provides a kind of heating system, this system comprises the following steps:
A: first heat power supply device is set on heated object, and this heat power supply device and voltage changer are coupled together;
B: by control device starting resistor converting means, make heat power supply device produce heat, and pass to heated object;
Voltage changer in steps A is powered with the voltage heat source device below 80V after by voltage transitions; This heat power supply device is non-ferrous metal and alloy material thereof; In advance non-ferrous metal and alloy material thereof are carried out to surface treatment, allow its surface produce the oxide-film that one deck has insulation effect and has good heat conductive performance; Relevant power supply winding material therefor is identical material with heat power supply device material therefor substantially, between heat power supply device and relevant electric supply installation, adopts welding manner connection; In heating process in step B, the expectation heating process of heated object is divided into some heating-up temperature sections, the control program that control device basis sets in advance, the different heating-up temperature of correspondence in different bringing-up sections.
Further, in steps A, be also included on heat power supply device and adopt tight Insulation Dui Gai hot-zone to be incubated processing.
Further, also comprise heat reclaim unit in steps A, heat electric supply installation and heating object being distributed imports in the attached drying device of heating object by retracting device.
Further, also comprise heat reclaim unit in steps A, the heat that electric supply installation and heating object are distributed imports in the heating region of heating object again by retracting device, and acts on heating object.
Further, described non-ferrous metal and alloy material thereof are magnalium base titanium alloy.
Use a heater for heating system, comprise voltage changer forced ventilation rectification temp-lowering guard, cover on heated object heat power supply device, heated object on institute's lag and temperature-dropping fan; Described temperature-dropping fan is connected with voltage changer rectification temp-lowering guard; Described cover on barrel heat power supply device by thermal treatment zone joint be arranged on voltage changer rectification temp-lowering guard and be connected by welding manner; Described charging barrel thermal insulation sleeve covers the heat power supply device on barrel; Described heat power supply device is the mode that non-ferrous metal and alloy material thereof heat by the following voltage of 80V.
Further, described voltage changer rectification temp-lowering guard comprises voltage changer rectification cooling inner cover and voltage changer rectification cooling outer cover; On described voltage changer rectification cooling inner cover, be provided with the interface with temperature-dropping fan; Described voltage changer rectification cooling outer cover covers on voltage changer rectification cooling inner cover.
A kind of heating system of the present invention and heater thereof, by non-ferrous alloy material is heated, realized environmental protection, energy-conservation and can plastic article industry extensively promote.
Accompanying drawing explanation
Fig. 1 is the structural representation of the heater of a kind of heating system of the present invention and heater thereof;
Fig. 2 is the cutaway view of the heater of a kind of heating system of the present invention and heater thereof;
Fig. 3 is the structural representation that is applied in plastics machine of a kind of heating system of the present invention and heater thereof.
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples are used for illustrating the present invention, but are not used for limiting the scope of the invention.
Embodiment 1
, this system comprises the following steps:
A: first heat power supply device 5 is set on heated object, and this heat power supply device 5 is coupled together with voltage changer 3;
B: by control device starting resistor converting means 3, make heat power supply device 5 produce heat, and pass to heated object;
Voltage changer 3 in steps A is by powering with the voltage heat source device 5 below 80V after voltage transitions; This heat power supply device 5 is non-ferrous metal and alloy material thereof; In advance non-ferrous metal and alloy material thereof are carried out to surface treatment, allow its surface produce the oxide-film that one deck has insulation effect and has good heat conductive performance; Relevant power supply winding material therefor is identical material with heat power supply device 5 material therefors substantially, between heat power supply device 5 and relevant electric supply installation, adopts welding manner connection; In heating process in step B, the expectation heating process of heated object is divided into some heating-up temperature sections, the control program that control device 5 bases set in advance, the different heating-up temperature of correspondence in different bringing-up sections.
In above-mentioned a kind of heating system, steps A, being also included on heat power supply device 5 adopts tight Insulation Dui Gai hot-zone to be incubated processing.
In above-mentioned a kind of heating system, steps A, also comprise heat reclaim unit, the heat that electric supply installation and heating object are distributed imports in the attached drying device of heating object by retracting device.
In above-mentioned a kind of heating system, steps A, also comprise heat reclaim unit, the heat that electric supply installation and heating object are distributed imports in the heating region of heating object again by retracting device, and acts on heating object.
As shown in Figure 1-Figure 3: a kind of heater that adopts heating system, comprise voltage changer rectification temp-lowering guard 2, cover on barrel heat power supply device 5, charging barrel thermal insulation sleeve 10 and temperature-dropping fan 12; Described temperature-dropping fan 12 is connected with voltage changer rectification temp-lowering guard 2; Described cover on barrel heat power supply device 5 by thermal treatment zone joint 11 be arranged on voltage changer rectification temp-lowering guard 2 and be connected; Described charging barrel thermal insulation sleeve 10 covers the heat power supply device 5 on barrel, and described heat power supply device 5 has been divided into first thermal treatment zone 4, second thermal treatment zone 6 and the San thermal treatment zone 8 by heater 1; Described heat power supply device 5 is the mode that non-ferrous metal and alloy material thereof heat by the following voltage of 80V, by first thermal treatment zone 4, second thermal treatment zone 6 and 8 pairs of San thermals treatment zone calandria, heats, and effectively raises heating effect.
The above-mentioned a kind of heater of heating system, described voltage changer rectification temp-lowering guard 2 of adopting comprises voltage changer rectification cooling inner cover 14 and voltage changer rectification cooling outer cover 13; 14 interfaces 7 that are provided with temperature-dropping fan 12 on described voltage changer rectification cooling inner cover; Described voltage changer rectification cooling outer cover 13 covers on voltage changer rectification cooling inner cover 14, the raising of such setting cooling-down effect, played to the effect of life-saving the life-span of complete machine.
Above-mentioned a kind ofly adopt the heater of heating system, described heater also to comprise to guide to hopper drying device 9; The described hopper drying device 9 of guiding to is arranged on voltage changer rectification cooling outer cover 13 one end.
Described in this non-ferrous metal and alloy material thereof, non-ferrous metal and alloy material thereof are magnalium base titanium alloy, titanium is a kind of chemical element, chemical symbol Ti, atomic number 22, it is a kind of argenteous transition metal, it is characterized by lightweight, intensity is high, tool metallic luster, also has good resistance to corrosion; Due to its stable chemical property, good high temperature resistant, low temperature resistant, anti-strong acid, anti-highly basic, and high strength, low-density, by good reputation be " space metal ".
Titanium is considered to a kind of rare metal, and this is owing to disperseing and being difficult to extract in its existence of occurring in nature.But its relative abundance occupies the tenth in all elements.The ore of titanium mainly contains ilmenite and rutile, is widely distributed among the earth's crust and lithosphere.Titanium is also present in nearly all biology, rock, water body and soil simultaneously.
A kind of heating system of the present invention and heater thereof, by the non-ferrous alloy material to titanium composition, heat, realized environmental protection, energy-conservation and can plastic article industry extensively promote.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (7)

1. a heating system, this system comprises the following steps:
A: first heat power supply device is set on heated object, and this heat power supply device and voltage changer are coupled together;
B: by control device starting resistor converting means, make heat power supply device produce heat, and pass to heated object;
It is characterized in that: the voltage changer in steps A is powered with the voltage heat source device below 80V after by voltage transitions; This heat power supply device is non-ferrous metal and alloy material thereof; In advance non-ferrous metal and alloy material thereof are carried out to surface treatment, allow its surface produce the oxide-film that one deck has insulation effect and has good heat conductive performance; Relevant power supply winding material therefor is identical material with heat power supply device material therefor substantially, between heat power supply device and relevant electric supply installation, adopts welding manner connection; In heating process in step B, the expectation heating process of heated object is divided into some heating-up temperature sections, the control program that control device basis sets in advance, the different heating-up temperature of correspondence in different bringing-up sections.
2. heating system according to claim 1, is characterized in that: in steps A, be also included on heat power supply device and adopt tight Insulation Dui Gai hot-zone to be incubated processing.
3. a kind of heating system according to claim 1, is characterized in that: in steps A, also comprise heat reclaim unit, the heat that electric supply installation and heating object are distributed imports in the attached drying device of heating object by retracting device.
4. a kind of heating system according to claim 1, it is characterized in that: in steps A, also comprise heat reclaim unit, the heat that electric supply installation and heating object are distributed imports in the heating region of heating object again by retracting device, and acts on heating object.
5. a kind of heating system according to claim 1, is characterized in that: described non-ferrous metal and alloy material thereof are magnalium base titanium alloy.
6. realize a heater claimed in claim 1, comprise voltage changer forced ventilation rectification temp-lowering guard, cover on heated object heat power supply device, heated object on institute's lag and temperature-dropping fan; Described temperature-dropping fan is connected with voltage changer rectification temp-lowering guard; Described cover on barrel heat power supply device by thermal treatment zone joint be arranged on voltage changer rectification temp-lowering guard and be connected by welding manner; Described charging barrel thermal insulation sleeve covers the heat power supply device on barrel; It is characterized in that: described heat power supply device is the mode that non-ferrous metal and alloy material thereof heat by the following voltage of 80V.
7. heater according to claim 6, is characterized in that: described voltage changer rectification temp-lowering guard comprises voltage changer rectification cooling inner cover and voltage changer rectification cooling outer cover; On described voltage changer rectification cooling inner cover, be provided with the interface with temperature-dropping fan; Described voltage changer rectification cooling outer cover covers on voltage changer rectification cooling inner cover.
CN201310475553.8A 2013-09-29 2013-09-29 Heating system and heating device with heating system Pending CN103517470A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310475553.8A CN103517470A (en) 2013-09-29 2013-09-29 Heating system and heating device with heating system

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Application Number Priority Date Filing Date Title
CN201310475553.8A CN103517470A (en) 2013-09-29 2013-09-29 Heating system and heating device with heating system

Publications (1)

Publication Number Publication Date
CN103517470A true CN103517470A (en) 2014-01-15

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4631389A (en) * 1983-07-11 1986-12-23 Ewikon Entwicklung Und Konstruktion Gmbh & Co.Kg Electrically operated heating element for a hot-runner tool
CN101893905A (en) * 2009-05-21 2010-11-24 上海亦晨信息科技发展有限公司 Heating and temperature controlling device of extruder multistage screw with extra flow dividing and combining functions
CN102390105A (en) * 2011-09-26 2012-03-28 余姚市舜宏科技发展有限公司 Waste heat recovery and material drying energy-saving system for intelligent environmental-friendly injection molding machine
CN202895572U (en) * 2012-10-18 2013-04-24 桂林电子科技大学信息科技学院 Charging barrel residual heat recycling device of injection machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4631389A (en) * 1983-07-11 1986-12-23 Ewikon Entwicklung Und Konstruktion Gmbh & Co.Kg Electrically operated heating element for a hot-runner tool
CN101893905A (en) * 2009-05-21 2010-11-24 上海亦晨信息科技发展有限公司 Heating and temperature controlling device of extruder multistage screw with extra flow dividing and combining functions
CN102390105A (en) * 2011-09-26 2012-03-28 余姚市舜宏科技发展有限公司 Waste heat recovery and material drying energy-saving system for intelligent environmental-friendly injection molding machine
CN202895572U (en) * 2012-10-18 2013-04-24 桂林电子科技大学信息科技学院 Charging barrel residual heat recycling device of injection machine

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Application publication date: 20140115