CN103512462B - Shaft coupling axial displacement degree detecting device - Google Patents

Shaft coupling axial displacement degree detecting device Download PDF

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Publication number
CN103512462B
CN103512462B CN201210202658.1A CN201210202658A CN103512462B CN 103512462 B CN103512462 B CN 103512462B CN 201210202658 A CN201210202658 A CN 201210202658A CN 103512462 B CN103512462 B CN 103512462B
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jacking block
telescopic slide
push rod
assembly
clock gauge
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CN201210202658.1A
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CN103512462A (en
Inventor
孔利明
孙品生
丁海绍
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

The invention discloses a kind of shaft coupling axial displacement degree detecting device, a rotatable square shaft assembly (7) is housed between two telescopic slide jacking block assemblies (1), two telescopic slide jacking block assembly tops are equipped with two extension springs (10) and are connected; At telescopic slide jacking block assembly and rotatable square shaft component bottom plane and two sides, housing (2,13) is housed, long ellipse open slot (21) is had in the middle of the housing of bottom surface, open slot is while be equipped with clock gauge mosaic set (9) for ellipse, mosaic set is fixed on one piece of telescopic slide jacking block assembly, close-fitting clock gauge in mosaic set, open slot another side stretches out push rod block (5), and push rod block is fixed on another block telescopic slide jacking block assembly, and clock gauge detects push rod (6) and withstands push rod block; Square rib axis body axle core (17) that spanner snaps on rotatable square shaft assembly can drive telescopic slide jacking block assembly to move, and clock gauge can measure telescopic slide jacking block assembly amount of movement.

Description

Shaft coupling axial displacement degree detecting device
Technical field
The present invention relates to a kind of pick-up unit of large-scale shaft coupling axial displacement.
Background technology
Large-scale Mobile hoisting device and heavy-duty machinery, as ship loader, the ship unloaders of port and pier; The connection of its power and load has special parts, i.e. shaft coupling.The main function of shaft coupling is: 1) realize power source and be connected with the balance of load.2) balance in tune is run in the axle center realizing line shaft and load axis.3) instantaneous buffer action.Shaft coupling is a kind of coupling device be widely used between mechanically operated motor and reductor high speed shaft.
Because shaft coupling serves the function served as bridge of power source and load side, so the wearing and tearing of shaft coupling (hidden danger) Degree of Accord Relation is to the security of operation of plant equipment and daily production safety, wherein hidden with the wearing and tearing of bearing, for guaranteeing the safe direct motion of daily production, on-the-spot technology spot check has all carried out strict particle check system to the duty of shaft coupling: such as, catch and start abnormal sound noise, follow the tracks of relative wear graticule, regular disintegration maintenance inspection etc.
Under static state, because spare part is heavy, the inspection of bearing and line shaft is distinguished by prizing to beat often, very difficult confirmation bearing and always axial " play " coefficient for this reason; Because spare part is too heavy too heavy.Because shaft coupling spot check lacks specific purpose tool, make the undetected misjudgement of plant maintenance.
Summary of the invention
The object of the present invention is to provide a kind of shaft coupling axial displacement degree detecting device, this detecting device is easy to carry, easy to use, can detect large-scale shaft coupling axial displacement, and correct display device axial displacement data are a kind of special detection tools.
For achieving the above object, present invention employs following technical scheme:
A kind of shaft coupling axial displacement degree detecting device, comprising: telescopic slide jacking block assembly, rotatable square shaft assembly, extension spring, housing, clock gauge, clock gauge mosaic set, push rod block;
Between described two telescopic slide jacking block assemblies, a rotatable square shaft assembly is housed, two extension spring fixed legs are equipped with at telescopic slide jacking block assembly top, and two extension springs are contained on four extension spring fixed legs and are coupled together by two telescopic slide jacking block assemblies;
At telescopic slide jacking block assembly and rotatable square shaft component bottom plane and two sides, housing is housed, bottom surface housing mid-section has long ellipse open slot, open slot is while be equipped with clock gauge mosaic set for ellipse, clock gauge mosaic set is fixed on one piece of telescopic slide jacking block assembly, in clock gauge mosaic set, close-fitting has clock gauge, open slot another side is extended with push rod block, and push rod block is fixed on another block telescopic slide jacking block assembly, and clock gauge detects push rod and withstands push rod block;
Rib axis body axle core in the side's of being equipped with on described rotatable square shaft assembly, square rib axis body axle core can be pulled by spanner and drive telescopic slide jacking block assembly to move, and clock gauge can measure telescopic slide jacking block assembly amount of movement.
Described telescopic slide jacking block assembly comprises jacking block, screw rod shifting disc, coaxial counterscrew, internal thread hole is had in two pieces of jacking blocks, coaxial counterscrew both ends are contained in internal thread hole and are coupled together by two pieces of jacking blocks, in the middle part of coaxial counterscrew, screw rod shifting disc are fixedly housed.
Described rotatable square shaft assembly comprises rotatable square shaft and square rib axis body axle core, and square rib axis body axle core embeds in rotatable square shaft, rotatable square shaft outer corners cavetto, and square rib axis body axle core two ends are right cylinder.
Described push rod block is L shape, and L shape has adjustment tank, and push rod block is fixed on telescopic slide jacking block assembly through adjustment tank by bolt, and L shape another side is detected push rod by clock gauge and withstands.
The present invention adopts in the middle of two telescopic slide jacking block assemblies and rotatable square shaft assembly is housed, and extension spring is equipped with at two telescopic slide jacking block assembly tops, clock gauge is equipped with in bottom and push rod block, prizes rotatable square shaft assembly by spanner.Shaft coupling axial displacement degree detecting device of the present invention is with square shaft axial centre for fulcrum, and the fillet of square shaft is focus point, and special spanner is force, and prizing spanner can moving telescopic slip jacking block assembly, carries out two-way push; Convert out shaft coupling axial displacement degree by the reading of clock gauge, thus detect shaft coupling axial displacement data.
Detecting device of the present invention is easy to carry, easy to use, can detect large-scale shaft coupling axial displacement, and correct display device axial displacement data are a kind of special detection tools.Solve tension force enough large, the speciality tool request for utilization that stroke is little, thus solve heavy equipment bearing wear, cause axis " play " to be difficult to the problem detected, abatement apparatus accident potential.
The present invention is easy to carry, be applicable to very much the use of on-the-spot spot check personnel, if stroke distances can also be jumped the queue with cushion block not simultaneously, so just equal to expand usable range of the present invention, so the present invention also can be used for detecting the axial displacement degree of other main equipments, such as wheel box, heavy motor etc.
Accompanying drawing explanation
Fig. 1 is shaft coupling axial displacement degree detecting device elevational schematic view of the present invention;
Fig. 2 is shaft coupling axial displacement degree detecting device schematic top plan view of the present invention;
Fig. 3 is shaft coupling axial displacement degree detecting device schematic front view of the present invention;
Fig. 4 be in Fig. 1 A-A to cross-sectional schematic;
Fig. 5 is that schematic diagram is looked on the shaft coupling axial displacement degree detecting device right side of the present invention;
Fig. 6 is rotatable square shaft assembling schematic diagram of the present invention;
Fig. 7 is rotatable square shaft schematic diagram of the present invention;
Fig. 8 is telescopic slide jacking block schematic diagram of the present invention;
Fig. 9 is special spanner schematic diagram of the present invention;
Figure 10 is application implementation schematic diagram of the present invention;
Figure 11 is the schematic diagram of the present invention adopting spanner;
Figure 12 is the schematic diagram of the present invention when being exerted oneself to a direction by spanner.
In figure: 1 telescopic slide jacking block assembly, 2 bottom surface housings, 3 adjustment tanks, 4 bolts, 5 push rod blocks, 6 detect push rod, 7 rotatable square shaft assemblies, 8 clock gauges, 9 clock gauge mosaic sets, 10 extension springs, 11 flange, 12 extension spring fixed legs, 13 side housings, 14 bolts, 15 cushion blocks, 16 rotatable square shafts, 17 side's rib axis body axle cores, 18 screw rod shifting discs, 19 internal threads, 20 coaxial counterscrew, 21 long ellipse open slots; 101 jacking blocks, 31 standard wrench, 32 connecting shafts, 33 wrench openings; 41 power ends, 42 load sides, 43 shaft couplings, 44 shaft coupling axial displacement degree detecting devices of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
See Fig. 1 to Fig. 5, a kind of shaft coupling axial displacement degree detecting device, comprising: telescopic slide jacking block assembly 1, rotatable square shaft assembly 7, extension spring 10, housing, clock gauge 8, clock gauge mosaic set 9, push rod block 5;
Between described two telescopic slide jacking block assemblies 1, a rotatable square shaft assembly 7 is housed, telescopic slide jacking block assembly 1 top is equipped with 12, two extension springs 10 of two extension spring fixed legs and is contained on four extension spring fixed legs 12 and is coupled together by two telescopic slide jacking block assemblies 1.
In telescopic slide jacking block assembly 1 and rotatable square shaft assembly 7 bottom surface and two sides, housing 2,13 is housed, bottom surface housing 2 pars intermedia has long ellipse open slot 21, open slot 21 is while be equipped with clock gauge mosaic set 9 for ellipse, clock gauge mosaic set 9 is fixed on one piece of telescopic slide jacking block assembly 1 through bolt 14 and cushion block 15, and in clock gauge mosaic set 9, close-fitting has clock gauge 8.Open slot 21 another side is extended with push rod block 5, and push rod block 5 is fixed on another block telescopic slide jacking block assembly 1, and clock gauge detects push rod 6 and withstands push rod block 5; Described push rod block 5 is L shape, and L shape has adjustment tank 3, and push rod block 5 is fixed on telescopic slide jacking block assembly 1 through adjustment tank 3 by bolt 4, and L shape another side is detected push rod 6 by clock gauge and withstands, and can be adjusted the position of push rod block 5 by adjustment tank 3.Housing except comprising bottom surface housing 2 and two sides housing 13, also comprise top to in-flanges 11, telescopic slide jacking block assembly 1 can wrap by housing, and limits telescopic slide jacking block assembly 1 and can only move to two ends.
See Fig. 8, described telescopic slide jacking block assembly 1 comprises jacking block 101, screw rod shifting disc 18, coaxial counterscrew 20, internal thread 19 hole is had in two pieces of jacking blocks 101, coaxial counterscrew 20 both ends are contained in internal thread hole and are coupled together by two pieces of jacking blocks 101, in the middle part of coaxial counterscrew 20, screw rod shifting disc 18 are fixedly housed.Telescopic slide jacking block assembly 1 is two limit telescopic slide ejecting blocks, because the thread rotary orientation on coaxial counterscrew 20 2 limit is contrary, so when adjusting bolt shifting disc 18 to two bearing circle and moving, will promote or receive two pieces of jacking blocks 101 and release or indentation to two limits; What in figure, X showed is that the dish adjusting bolt shifting disc 18 moves direction.
See Fig. 6 and Fig. 7, described rotatable square shaft assembly 7 comprises rotatable square shaft 16 and square rib axis body axle core 17, and square rib axis body axle core 17 embeds in rotatable square shaft 16, rotatable square shaft 16 outer corners cavetto, and square rib axis body axle core 17 two ends are right cylinder.Rotatable square shaft 16 and square rib axis body axle core 17 can be two parts, also can be integrations, the rotatable square shaft body of integration and square rib axis body axle core processing more complicated.
Square rib axis body axle core 17 on described rotatable square shaft assembly 7 can be pulled by spanner and drive telescopic slide jacking block assembly 1 to move, and clock gauge 8 can measure telescopic slide jacking block assembly 1 amount of movement.See Fig. 9, spanner can be a standard wrench 31, also can be a special spanner, and described special spanner is made up of two standard wrench, 31, two connecting shafts 32, in the middle of two standard wrench, two connecting shafts 32 are housed to connect, wrench opening 33 can the side's of blocking rib axis body axle core 17.In use can with one independently standard wrench 31, also can use special spanner, special spanner uses steadily, stress equalization, and special spanner is longer simultaneously, and the arm of force is longer, and time firmly, telescopic slide jacking block assembly 1 thrust is larger.
Shaft coupling axial displacement degree detecting device of the present invention use procedure is as follows:
See Figure 10, shaft coupling axial displacement degree detecting device 44 of the present invention is placed in the axial neutral of shaft coupling 43 to be detected and power end 41, shaft coupling 43 and load side 42; Distance adjusts axial neutral, opens the jacking block 101 of the telescopic slide jacking block assembly 1 of shaft coupling axial displacement degree detecting device 44 of the present invention, if can be jumped the queue with cushion block not.So shaft coupling axial displacement degree detecting device 44 of the present invention also can be used for detecting the axial displacement degree of other main equipments, such as wheel box, heavy motor etc.
See Figure 11, when detecting, shaft coupling axial displacement degree detecting device 44 of the present invention is had extension spring side as active side, and active side can see whole rotatable square shaft assembly 7, can by the wrench opening side of blocking rib axis body axle core 17.In use can with one independently standard wrench, but use steadily not as good as special spanner of the present invention, stress equalization.Figure 12 shows that by special spanner to a direction firmly the jacking block 101 of telescopic slide jacking block assembly 1 is extrapolated under leverage.The arm of force of special spanner is longer simultaneously, and force and the fulcrum of lever are longer, and time firmly, telescopic slide jacking block assembly 1 thrust is larger.
During operation, shaft coupling axial displacement degree detecting device 44 of the present invention is placed in the axial neutral of shaft coupling to be detected, the screw rod driver plate 18 of adjustment telescopic slide jacking block assembly 1, two limit jacking blocks 101 can adjust, whether enough suitablely observe jacking block stroke, if not, can at telescopic slide jacking block assembly 1 fore-clamp choker block block, if enough, adjust shifting disc 18 of the present invention, jacking block 101 is made to hold out against in the axial neutral of shaft coupling to be detected, jacking block 101 rate of tension of telescopic slide jacking block assembly 1 is that shaft coupling axial displacement degree detecting device 44 of the present invention is placed in the axial neutral of shaft coupling 43 and does not loosen, the reading of adjustment clock gauge 8, the method that clock gauge 8 adjusts is, the push rod block 5 corresponding to detection push rod 6 of adjustment clock gauge, and bolt 4 is fixed, the reading of adjustment clock gauge 8 is a positive integer (as+6mm) of interference, when spanner is exerted oneself, when telescopic slide jacking block assembly 1 is outwards mobile, the reading of clock gauge 8 will " back to zero " direction, reading as clock gauge is+2mm, then play value is the difference of clock gauge reading, i.e. 6-2=4mm, play value is 4mm.More close to " zero-bit ", show that shaft coupling 43 axial displacement degree is larger, exceed regulation axial displacement degree and just need maintenance; Otherwise " back to zero " degree is very little, and show that shaft coupling 43 axial displacement degree is little, shaft coupling 43 bearing wear is little; Judge according to testing result, and make a record.
These are only preferred embodiment of the present invention, be not intended to limit the protection domain of invention, therefore, all any amendments done within the spirit and principles in the present invention, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (4)

1. a shaft coupling axial displacement degree detecting device, is characterized in that: comprising: telescopic slide jacking block assembly (1), rotatable square shaft assembly (7), extension spring (10), housing, clock gauge (8), clock gauge mosaic set (9), push rod block (5);
A rotatable square shaft assembly (7) is housed between two described telescopic slide jacking block assemblies (1), two extension spring fixed legs (12) are equipped with at telescopic slide jacking block assembly (1) top, and two extension springs (10) are contained on four extension spring fixed legs (12) and two telescopic slide jacking block assemblies (1) are coupled together;
In telescopic slide jacking block assembly (1) and rotatable square shaft assembly (7) bottom surface and two sides, housing (2 is housed, 13), bottom surface housing (2) pars intermedia has long ellipse open slot (21), open slot (21) is while be equipped with clock gauge mosaic set (9) for ellipse, clock gauge mosaic set (9) is fixed on one piece of telescopic slide jacking block assembly (1), clock gauge mosaic set (9) interior close-fitting has clock gauge (8), open slot (21) another side is extended with push rod block (5), push rod block (5) is fixed on another block telescopic slide jacking block assembly (1), clock gauge detects push rod (6) and withstands push rod block (5),
Side's of being equipped with rib axis body axle core (17) on described rotatable square shaft assembly (7), square rib axis body axle core (17) can be pulled by spanner and be driven telescopic slide jacking block assembly (1) mobile, and clock gauge (8) can measure telescopic slide jacking block assembly (1) amount of movement.
2. shaft coupling axial displacement degree detecting device according to claim 1, it is characterized in that: described telescopic slide jacking block assembly (1) comprises jacking block (101), screw rod shifting disc (18), coaxial counterscrew (20), internal thread (19) hole is had in two pieces of jacking blocks (101), coaxial counterscrew (20) both ends are contained in internal thread (19) hole and two pieces of jacking blocks (101) are coupled together, and screw rod shifting disc (18) is fixedly equipped with at coaxial counterscrew (20) middle part.
3. shaft coupling axial displacement degree detecting device according to claim 1 and 2, it is characterized in that: described rotatable square shaft assembly (7) comprises rotatable square shaft (16) and square rib axis body axle core (17), side's rib axis body axle core (17) embeds in rotatable square shaft (16), rotatable square shaft (16) outer corners cavetto, square rib axis body axle core (17) two ends are right cylinder.
4. shaft coupling axial displacement degree detecting device according to claim 1, it is characterized in that: described push rod block (5) is L shape, L shape is while have adjustment tank (3), push rod block (5) is fixed on telescopic slide jacking block assembly (1) through adjustment tank (3) by bolt (4), and L shape another side is detected push rod (6) by clock gauge and withstands.
CN201210202658.1A 2012-06-19 2012-06-19 Shaft coupling axial displacement degree detecting device Active CN103512462B (en)

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Application Number Priority Date Filing Date Title
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CN103512462A CN103512462A (en) 2014-01-15
CN103512462B true CN103512462B (en) 2016-03-30

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114279294B (en) * 2021-12-27 2023-10-03 中车大同电力机车有限公司 Locomotive coupler displacement testing method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002255128A (en) * 2001-02-28 2002-09-11 Mitsubishi Materials Corp Apparatus for measuring size of can winding up section
CN201488683U (en) * 2009-08-07 2010-05-26 辽阳富强食品化工有限公司 Measuring tool for offset of keyway center line on shaft relative to shaft center line
CN201662378U (en) * 2010-03-23 2010-12-01 惠州市华阳思维精密部件有限公司 Device for detecting height and total length of steel ball of screw rod
CN202092547U (en) * 2011-01-21 2011-12-28 佛山市广顺电器有限公司 Detection structure of compressor shell body

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002255128A (en) * 2001-02-28 2002-09-11 Mitsubishi Materials Corp Apparatus for measuring size of can winding up section
CN201488683U (en) * 2009-08-07 2010-05-26 辽阳富强食品化工有限公司 Measuring tool for offset of keyway center line on shaft relative to shaft center line
CN201662378U (en) * 2010-03-23 2010-12-01 惠州市华阳思维精密部件有限公司 Device for detecting height and total length of steel ball of screw rod
CN202092547U (en) * 2011-01-21 2011-12-28 佛山市广顺电器有限公司 Detection structure of compressor shell body

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