Embodiment
About the whole structure of the sealed electrical compressor 50 of present embodiment, action, function etc., with reference to Fig. 1~Fig. 3, describe.
Fig. 1 is the longitudinal sectional view of sealed electrical compressor.Sealed electrical compressor 50 as refrigerating air conditioning device (for example, air conditioner, refrigerated warehouse, freezer, Leng KURA refrigerated display case etc.) or the structural device of the refrigeration cycle of heat pump type hot watering supply device etc. and using, seal container 1, compressing mechanism 2 and motor 7 possessed as main structure key element.
Seal container 1 comprises the cylinder 1a of portion cylindraceous and at upper and lower deposited cap 1b and the bottom 1c of the 1a of cylinder portion, inside is confined space.Seal container 1 is taken in compressing mechanism 2 and motor 7, and at bottom 1c, accumulates by ether and be or ester is the lubricant oil 8 that refrigerating machine oil forms.The pasta of lubricant oil 8 is set as being positioned at the top of supplementary bearing 15.
Be provided with the suction pipe 11 that the cap 1b of seal container 1 is connected and the spraying pipe 22 that the 1a of cylinder portion of seal container 1 is connected.Spraying pipe 22 be positioned at framework 5 under, to the central direction in seal container 1 is outstanding, arrange.The front end of spraying pipe 22 is projected into central side and opening from the outer circumferential face of coil-end 17.
The refrigerant gas of 2 couples of R32 of compressing mechanism compresses and is ejected in seal container 1, and is arranged on seal container 1 Nei top.Compressing mechanism 2 possesses fixed eddy plate 3, convolution whirlpool dish 4, framework 5 and euclidean Ring 10 as main structure key element.
Fixed eddy plate 3 is erect and the roll bending of scroll is set and forms on end plate, and bolton is on framework 5.Peripheral portion at fixed eddy plate 3 is provided with suction port 12, at central part, is provided with ejiction opening 14.Suction pipe 11 is communicated with suction port 12.Ejiction opening 14 is communicated with the superjacent air space of compressing mechanism 2 in seal container 1.
Convolution whirlpool dish 4 setting on end plate arranges the roll bending of scroll and forms, and convolution whirlpool dish 4 is clamped between fixed eddy plate 3 and framework 5.Convolution whirlpool dish 4 forms pressing chamber with fixed eddy plate 3 engagements.Fixed eddy plate opposition side at convolution whirlpool dish 4 is provided with the lug boss that packs the bearing that circles round into.For being carried out to eccentric drive, convolution whirlpool dish 4 has a 6a of cam pin portion convolution bearing is chimeric.
Euclidean Ring 10 forms the rotation limting mechanism of convolution whirlpools dish 4, is arranged between convolution whirlpool dish 4 and framework 5, prevents from circling round whirlpool dish 4 certainly then carries out circular orbit motion.
Framework 5 is fixed on seal container 1 by welding, and fixed eddy plate 3, euclidean Ring 10 and convolution whirlpool dish 4 are supported.Central authorities at framework 5 are provided with outstanding cylinder portion downwards.In this portion, be provided with the main bearing 5a that axle 6 is carried out to axle supporting.
Peripheral part at fixed eddy plate 3 and framework 5 is formed with a plurality of ejections gas passageway 18a that the superjacent air space of fixed eddy plate 3 is communicated with the lower side space of framework 5.
Motor 7 possesses rotor 7a, stator 7b, axle 6 and balancer weight 16 as main structure key element.
The main structure key element of stator 7b comprises: electric current is flow through and produce the coil with a plurality of conductors 24 of rotating magnetic field; For transmitting expeditiously the iron core 23 of rotating magnetic field.
Iron core 23 carries out shrink fit and is fixed on seal container 1.Complete cycle in the periphery of this stator 7b is formed with a plurality of otch, is formed with ejection gas passageway 18b between this otch and seal container 1.
Fig. 2 means the stereogram of the part section of rotor.The permanent magnet 33 that rotor 7a possesses iron core 25 and is built in iron core 25, as main structure key element, converts the rotating magnetic field from stator 7b to rotatablely move and rotation centered by axle 6 to.Rotor 7a is rotatably configured in the central hole of iron core 23 of stator 7b.
The central hole of axle 6 and rotor 7a is chimeric and carry out integrated with rotor 7a.One side of axle 6 (being upside in illustrated example) is outstanding and engage with compressing mechanism 2 from rotor 7a, by the compressed action of compressing mechanism 2, is applied in eccentric force.In the present embodiment, the both sides of axle 6 are two side-prominent from rotor 7a's, carry out axle supporting, thereby can stably rotate in rotor 7a both sides by main bearing 5a and supplementary bearing 15.Supplementary bearing 15 is fixed on the supporting members supports of seal container 1 by welding, and is immersed in lubricant oil 8.
The lower end of axle 6 is in long-pending oil place's 9 interior extensions of the bottom of seal container 1.At axle 6, be provided with lubricant oil 8 is drawn lubricant oil 8 to the long-pending oil place 9 of the through hole 6b,You underpart of each bearing portion and the supply of each slip surface from through hole 6b.The lubricant oil 8 drawing from Ji Youchu 9 by axle through hole at compressing mechanism 2 is supplied with to the slide part of each bearing and compressing mechanism 2.The lubricant oil 8 of slide part that is supplied to compressing mechanism 2 together with refrigerant gas from ejiction opening 14 ejections of the central part of fixed eddy plate 3.
Balancer weight 16 comprises upper balancer weight (compressing mechanism lateral balance weight) 16a and lower balancer weight (the compressing mechanism opposition side balancer weight) 16b that is arranged on rotor 7a both sides, by a plurality of rivets 30, is fixed on rotor 7a.
When motor 7 is energized and rotor 7a when rotation, follow in this, axle 6 also rotates, and the 6a of cam pin portion carries out eccentric rotatablely moving, drive thus dish 4 convolutions of convolution whirlpool, be formed on fixed eddy plate 3 and convolution whirlpool and coil pressing chamber limit between 4 and from outer circumferential side to central part, move limit and reduce.Thus, by the suction pipe 11 that is communicated with the outside refrigeration cycle of seal container 1 and suction port 12, suck refrigerant gas and compress, the upper space ejection of the refrigerant gas after compression in from the ejiction opening 14 of the central part of fixed eddy plate 3 to seal container 1.Repeatedly carry out above-mentioned action.
It should be noted that, the coil 24 of stator 7b is to concentrate winding mode to reel.
Fig. 3 means the figure of the number of permanent magnet accommodation section and permanent magnet.And rotor 7a possesses the permanent magnet 33 being inserted in a plurality of magnet accommodation section 31, by lower balancer weight 16b etc., the lower surface of magnet accommodation section 31 is inaccessible, permanent magnet 33 is kept in order to avoid it falls.
The permanent magnet 33 being inserted in each magnet accommodation section 31 consists of a plurality of, and is supported by lower balancer weight 16b.Like this, a plurality of by permanent magnet 33 is divided into, and can obtain following effect.The first, can realize the cost of permanent magnet monomer.The second, due to the impact from stator 7b magnetic field, at permanent magnet 33, produce eddy current, but by permanent magnet 33 being cut apart and can being reduced eddy current and damage.
It should be noted that, the permanent magnet 33 being inserted in magnet accommodation section 31 consists of 1 magnet.
In addition, rotor 7a comprises the utmost point portion 51 of permanent magnet and the interpolar portion 52 between utmost point portion 51 of imbedding.The length X radially of interpolar portion 52 is shorter than the length Y radially of utmost point portion 51, can reduce thus the width of the iron core that leakage magnetic flux passes through, thereby can reduce the leakage magnetic flux of permanent magnet 33.
Fig. 4 is the Metal Distribution figure of the parent phase intragranular of Nd-Fe-B compound.Permanent magnet 33 is with Nd
2fe
14b compound component alloy is primary coil, when magnet sintering, the alloy 36 that is rich in Dy is mixed, and thus, this alloy is to surround Nd
2fe
14near diffusion profile mode Xiang Li circle 35 of B compound 34.The size of the external magnetic field that Nd-Fe-B magnet generates by the core of anti-magnetic region at crystal grain interface becomes coercive force.
The karyogenesis of the structure Hui Duifan magnetic region at crystal grain interface causes strong effect, and the disorder of the crystal structure of near interface can cause the disorder of magnetic structure, thereby encourages the generation of anti-magnetic region.The growth encourage of generation of magnetic structure Hui Duifan magnetic region that to it has been generally acknowledged that apart from crystalizing interface be the degree of depth of about 5nm is worked.With respect to this, due to Dy or the such middle heavy rare earth dvielement of Tb 37, concentrate and be distributed near a boundary 35, compare with the equally distributed situation of heavy rare earth dvielement 37 in Dy or Tb etc., can improve confining force.Here near ,Li circle 35, refer to apart from crystalizing interface, to be the degree of depth of about 5nm in parent phase grain.
Therefore, by near the middle heavy rare earth dvielement 37 Shi Li circle 35, with respect to the ratio of Nd, be greater than near the ratio of the middle heavy rare earth dvielement 37 of Bi Li circle 35 inner portions, and can improve coercive force.
And near the amount of the middle heavy rare earth dvielement 37 parent phase Li Li circle is more than than near the amount of the middle heavy rare earth dvielement 37 of inner portion parent phase Li Li circle.According to such structure, near inner portion than parent phase Li Li circle, can reduce the amount to the inoperative middle heavy rare earth dvielement 37 of the raising of magnetic force, thereby can improve the relict flux density of permanent magnet 33.
The Mean particle diameter of parent phase grain is 0.5~20 about μ m, refers to as described above in parent phase grain apart from crystalizing interface, to be the degree of depth of 5nm left and right near ,Li circle 35.Near the amount of the middle heavy rare earth dvielement 37 Ji,Dang Li circle, more than than near the amount of the middle heavy rare earth dvielement 37 of inner portion parent phase Li Li circle, distributes compared with unfertile land than near the middle heavy rare earth dvielement 37 of inner portion parent phase Li Li circle.Therefore, can improve significantly the relict flux density of permanent magnet 33.And, the total amount of heavy rare earth dvielement 37 in can reducing, thus the original cost of permanent magnet 33 can be suppressed.
It should be noted that, the relict flux density of permanent magnet 33 of the present invention increases, and correspondingly, when the manufacture of compressor, being difficult to, by permanent magnet 33 magnetization, therefore needs to improve the magnetization voltage of permanent magnet 33 is magnetized.
Fig. 5 means the partial sectional view of 1 maximum dose of permanent magnet accommodation section and permanent magnet.Permanent magnet 33 is accommodated in magnet accommodation section 31.Permanent magnet 33 is cuboid, and the area of the face in the direction of magnetization of permanent magnet 33 is greater than the area of the face in the Vertical direction vertical with the direction of magnetization of permanent magnet 33.
When near Dy or the such middle heavy rare earth dvielement of Tb 37 deflection grain circles, because the dispersion-strengthened distortion of sliding is restricted, for the tolerance enhancing of moment.Yet, when near Dy or the such middle heavy rare earth dvielement of Tb 37 deflection grain circles, fragility variation.
Permanent magnet 33 is because the power that magnetic force produces is large, therefore be difficult to consider the situation in the 31 interior movements of magnet accommodation section, but the inertial force or the centrifugal force that accompany due to the acceleration or deceleration with rotor 7a put on permanent magnet 33, so permanent magnet 33 may be in the interior movement in magnet accommodation section 31.Therefore, even if hypothesis permanent magnet 33 in the interior movement in magnet accommodation section 31, also needs the permanent magnet 33 that fragility is worsened bump with magnet accommodation section 31 and cause that the possibility of breaking on a boundary reduces.Especially the area of the face the direction (hereinafter referred to as " Vertical direction vertical with the direction of magnetization of permanent magnet 33 ") in the vertical Vertical direction of the direction of magnetization with permanent magnet 33 and from utmost point portion 51 to interpolar portion 52 is little, so stress is concentrated and easily causes that a boundary breaks.
On the other hand, for permanent magnet 33 31 is inserted and needs gap to magnet accommodation section.Especially in order to tackle the size error of permanent magnet 33, the gap of regulation need to be set and permanent magnet 33 31 can be inserted to magnet accommodation section.
As shown in Figure 5, in sealed electrical compressor of the present invention, the permanent magnet 33 in the Vertical direction vertical with the direction of magnetization of permanent magnet 33 and the gap P between magnet accommodation section 31 are narrower than the permanent magnet 33 in the direction of magnetization of permanent magnet 33 and the gap Q between magnet accommodation section 31.
According to such structure, by gap Q is set in magnet accommodation section 31 the interior space that regulation is set, thereby can tackle the size error of permanent magnet 33.And P ratio gap Q is narrow due to gap, therefore can prevents the situation that permanent magnet 33 moves along the Vertical direction vertical with the direction of magnetization, thereby can avoid stress to concentrate on the situation of the interpolar side end of permanent magnet 33.The interpolar side end that therefore, can reduce at permanent magnet 33 causes the possibility of breaking in a boundary.
It should be noted that, the cuboid that is shaped as of permanent magnet 33 refers to the shape with face, comprises the situation that the angle of cuboid is eliminated.
In addition, the permanent magnet 33 that also magnet accommodation section 31 can be accommodated is cut apart a plurality of along the vertical Vertical direction of the direction of magnetization with permanent magnet 33.Because a plurality of permanent magnets 33 are accommodated along the vertical Vertical direction of the direction of magnetization with permanent magnet 33 in magnet accommodation section 31, and therefore the area change of permanent magnet 33 in the Vertical direction vertical with the direction of magnetization of permanent magnet 33 can avoid stress to concentrate.
When a plurality of permanent magnets 33 are housed in to magnet accommodation section 31, the size error of permanent magnet 33 need to tackle by the number Xiang of the permanent magnet of accommodating 33 ?and the value that obtains.Therefore ,Shi gap P is that gap Q is multiplied by below the resulting value of number of permanent magnet 33.
According to such structure, by gap P and gap Q are set in magnet accommodation section 31 the interior space that regulation is set, thereby can tackle the size error of permanent magnet 33.And, by reducing the length moving along the vertical Vertical direction of the direction of magnetization with permanent magnet 33, and can avoid stress concentration at the interpolar side end of permanent magnet 33.
It should be noted that, in the present embodiment, gap Q is 0.1mm.When gap Q becomes large, correspondingly, can form permanent magnet 33 in the direction of magnetization and the air layer between iron core 25, can cause the decline of magnetic force, therefore gap Q can be formed to the length of regulation.
Fig. 6 is the temperature of magnet and the graph of a relation that demagnetize starts electric current.As effect concept map of the present invention, represent the relation that starts current value by the temperature forming and demagnetize of permanent magnet 33, represent the temperature use territory of the kind based on refrigeration agent, the relation of the control electric current of compressor.
Compare with using the situation of R410A, use in the situation of R32, because ejection gas temperature rises, and atmosphere temperature in seal container 1 also rises, and the temperature of permanent magnet 33 also rises.Therefore, in the situation that using existing ferromagnetic material, control electric current and start electric current over demagnetize, due to the decline of relict flux density, can cause hydraulic performance decline.
With respect to this, according to the present invention, under same temperature, compare with existing ferromagnetic material, improve coercive force, demagnetize can be started to current boost for more than controlling electric current.Thus, can provide the compressor that a kind of heat durability is high.
In addition, owing to making the so middle heavy rare earth dvielement of Dy or Tb 37 concentrate the surface that is distributed in particle, therefore compare with the displacement of particle integral body, can suppress the adding quantity of the so middle heavy rare earth dvielement 37 of Dy or Tb, correspondingly, can increase Nd
2fe
14the ratio of B compound, therefore can improve relict flux density.
As described above, hermetic type compressor of the present invention possesses compressing mechanism 2 that refrigeration agent is compressed and the motor 7 of drive compression mechanism 2, motor 7 comprises the stator 7b with coil and the rotor 7a with iron core 25 and permanent magnet 33, permanent magnet 33 Nd-Fe-B compound of heavy rare earth dvielement 37 in having added forms, refrigeration agent is R32, the amount of the middle heavy rare earth dvielement of the per unit volume that is 5nm apart from parent phase Li Li circle of Nd-Fe-B compound more than apart from parent phase Li Li circle than the amount of the middle heavy rare earth dvielement of the per unit volume of the inner portion of 5nm.
In addition, in hermetic type compressor of the present invention, the amount of the middle heavy rare earth dvielement 37 that is 5nm apart from parent phase Li Li circle 35 of Nd-Fe-B compound more than apart from parent phase Li Li circle 35 than the amount of the middle heavy rare earth dvielement 37 of the inner portion of 5nm.
In hermetic type compressor of the present invention, rotor 7a has the magnet accommodation section 31 of accommodating permanent magnet 33, permanent magnet 33 is cuboid, the area of the face in the direction of magnetization of permanent magnet 33 is greater than the area of the face in the Vertical direction vertical with the direction of magnetization of permanent magnet 33, and the permanent magnet 33 in the Vertical direction vertical with the direction of magnetization of permanent magnet 33 and the gap P between magnet accommodation section 31 are narrower than the permanent magnet 33 in the direction of magnetization of permanent magnet 33 and the gap Q between magnet accommodation section 31.
In hermetic type compressor of the present invention, a plurality of permanent magnets 33 are accommodated along the vertical Vertical direction of the direction of magnetization with permanent magnet 33 in magnet accommodation section 31.
In hermetic type compressor of the present invention, the resulting value of number that the permanent magnet 33 of being accommodated by magnet accommodation section 31 is multiplied by the permanent magnet 33 in a plurality of permanent magnets 33 in the interpolar side end of permanent magnet 33 and the direction of magnetization of the Gap-Ratios permanent magnet 33 between magnet accommodation section 31 and the gap between magnet accommodation section 31 is narrow.
According to hermetic type compressor of the present invention, due to being compressed, the refrigerant gas of R32 sprays temperature rising, the permanent magnet 33 that is arranged at rotor 7a due to the refrigerant gas in the interior mobile ejection of seal container 1 is heated and carries out high temperature demagnetize, for such problem, by making middle heavy rare earth dvielement 37, be near the grain circle 35 of parent phase intragranular of Dy deflection Nd-Fe-B compound, and can suppress the decline of relict flux density and effectively increase coercive force, therefore can improve expeditiously durability.