CN1035079C - Roots pump rotor - Google Patents

Abstract

The present invention relates to a rotor of a mechanical pump, particularly to a rotor molded line Roots pump rotor which has the structure that the inner curve of the pitch circle is a circle or a straight line, and the outer curve of the pitch circle is a conjugate curve. The rotor with the molded line has the advantages of simple manufacturing process and high processing precision, thereby obtaining high rotation speed; therefore, the fluid can obtain the large pumping drainage capacity.

Description

Roots pump rotor

The present invention relates to a kind of rotor of mechanical pump, particularly the pitch circle inner curve is the roots pump rotor of the molded lines of rotor of conjugate curve for round or straight line, pitch circle external curve.

In the existing comparable technology of having grasped:

1. 2.3 mechanical booster pumps (Roots pump) in " mechanical engineering manual " the 77th piece of pump, the vacuum pump 77-124 page or leaf, the molded lines of rotor kind is a lot, as circular arc type, involute-type, gerotor type etc.Molded lines of rotor is used involute more at present.Its molded lines design class is like Roots blower.

2. " engineering goods catalogue " the 7th valve, blower fan the 593rd page of (four) Roots blower and Jaeger blower, Roots blower, the ∞ type that its rotor section geometric is an involute.

3. " vacuum science and technology journal " the 11 rolled up the fourth phase the 228th page of " a kind of new seriation roots pump rotor molded lines " (receive December 28 nineteen ninety), and molded lines of rotor is boundary, the outer title peak type curve of pitch circle with the pitch circle, the title paddy type curve in the pitch circle.As whole molded lines is a smooth curve, then these two molded lines conjugate curve each other partly.Propose the oval envelope line style molded lines of seriation in the literary composition, its peak type curve is an elliptic curve, and paddy type curve is its envelope.The ratio of mentioning ellipse long and short shaft in the literary composition is 1 o'clock, promptly becomes round envelope line style molded lines, is the external line style that generally adopts.And the gerotor type molded lines must guarantee D/C=1.5, and D is a rotor length, and C is a pitch diameter, and the C value equals two rotor centre distance values.

4. " mechanical engineering manual " the 77th piece of the 8th chapter water-ring pump, the shortcoming of water-ring pump is that efficient is lower, is generally 30-50%, is up to 55%.Working medium is a liquid, and its hydraulic efficiency is between 0.50-0.70.

5.1991 on April 17, disclosed patent documentation CN90107970.7 and on October 6th, 1992 disclosed patent documentation US5152684.

From several molded lines of rotor of above-mentioned introduction as seen, except that circle envelope line style rotor, all the other involute-types, cycloid line style and oval envelope line style rotor, no matter be the peak molded lines, or paddy molded lines, manufacturing be difficulty all, because can not adopt method of loci or generating cutting cutting; And circle envelope line style rotor, its processing technology is several more much easier than all the other, demonstrates good manufacturability, design is easy to characteristics, and this line style rotor paddy molded lines can adopt generating cutting processing, and the peak molded lines can be processed with method of loci, but, during with method of loci processing peak type circular arc line, must very careful " cross and cut ", at the intersection point place of two sections different curves, not that cutting is not in place, it is excessive to cut exactly, takes place to cut, because actual cutter is not made cutting edge with point.

The objective of the invention is to propose with circular arc or straight line paddy type curve as rotor, with peak type curve is the roots pump rotor molded lines of its conjugate curve, the rotor of this molded lines, its manufacture method is simple, machining accuracy is high, thereby can obtain high rotating speed, makes fluid obtain big pump drainage amount.

The objective of the invention is to realize by following technical measures:

The peak type curve of this rotor and paddy type curve be envelope each other, it is characterized in that this molded lines of rotor is that the conjugation envelope of paddy type circular arc satisfies following formula with peak type curve: $x=x_{\mathrm{\θ}}-\frac{r\·y_{\mathrm{\θ}}^{\text{'}}}{\sqrt{x_{\mathrm{\θ}}^{\text{'}2}+y_{\mathrm{\θ}}^{\text{'}2}}};$ $y=y_{\mathrm{\θ}}-\frac{r\·x_{\mathrm{\θ}}^{\text{'}}}{\sqrt{x_{\mathrm{\θ}}^{\text{'}2}+y_{\mathrm{\θ}}^{\text{'}2}}};$ In the formula:

x _θ——LcoSθ-mcos2θ；

y _θ——Lsinθ-msin2θ；

M---rotor center arrives the distance of its paddy type curve center of arc, $m=\sqrt{r^2-{(\sqrt{2}/2R)}^2}+\sqrt{2}/2R$ 。

L---two rotor centre distances

R-rotor Pitch radius, R=L/2

R---the radius of arc of paddy type curve

θ---two rotors are with respect to the rotation angle of rotor center line.

The peak type curve of this rotor and paddy type curve be envelope each other, it is characterized in that the conjugation envelope that this peak type curve is a paddy type straight line, satisfies following formula:

x＝x _θ-1/2x′ _θsin2θcos2θ-1/2y′ _θsin ²2θ；

y＝y _θ+1/2y′ _θsin2θcos2θ+1/2x′ _θcos ²2θ；

In the formula: $x_{\mathrm{\&theta;}}=L\cos \mathrm{\&theta;}-(\sqrt{2}/4)\mathrm{<figure-callout\; id="2"\; label="L\; cos"\; filenames="C9311582100131.png"\; state="\{\{state\}\}">L</figure-callout>}\cos 2\mathrm{\&theta;};$ $y_{\mathrm{\&theta;}}=L\sin \mathrm{\&theta;}-(\sqrt{2}/4)L\sin 2\mathrm{\&theta;};$

L---two rotor centre distances

---m, rotor center is to the distance of its paddy type straight line

R---rotor Pitch radius, R=L/2

θ---two rotors are with respect to the rotation angle of rotor center line.

Advantage of the present invention and effect are:

1. the design of seriation molded lines of rotor ratio is easier to

Can make peak type curve according to the parametric equation of peak type curve.Or all can draw peak type curve by graphing method.

After two rotor centre distances were determined, the whole molded lines of rotor only depended on the requirement of strength and the structural requirement of part.

2. with the rotor of present technique design, its manufacturing process principle is correct, and technological method is simple.

Its paddy molded lines is processed with method of loci.When being circular arc, can turning or boring, can also grinding during high request; Its peak type curve can be with becoming cutting with the cutter model of paddy molded lines circular arc unanimity.Paddy type curve and the mutual noninterference in course of working of peak type curve.When the paddy molded lines was straight line, it was more easy to process, and can plane or grinding, and its peak type curve can become cutting or grinding by model.

3. owing to easy to manufacture, obtain the highi degree of accuracy rotor easily, and after assembling, obtain high rotating speed, thereby obtain big pumping speed or big discharge capacity easily.

Description of drawings is as follows:

Fig. 1 is family of curves's graph of equation of circular arc line for rotor paddy molded lines;

Fig. 2 is the family of straight lines graph of equation of straight line for rotor paddy molded lines;

Fig. 3 is the working state figure of circular arc line for rotor paddy molded lines;

Fig. 4 is the working state figure of straight line for rotor paddy molded lines.

Below in conjunction with the accompanying drawing illustrated embodiment, the present invention is done the further derivation of equation and theoretical explanation.

With circular arc as paddy type curve

Two rotor A are that relative pure rolling is made in the center of circle on the pitch circle of equal diameter with O, O ' respectively with B among Fig. 1, if the peak type curve of rotor A and the paddy molded lines of rotor B always keep tangent state, the paddy molded lines of the peak type curve of rotor A and rotor B conjugate curve each other then, two rotor shapes sizes are identical.

When the pitch circle center of circle O of rotor A and coordinate origin overlap, the pitch circle center of circle O ' of rotor B is on the x axle time, two rotor centre distance OO '=L, two pitch diameter C=L, Pitch radius R=L/2.The paddy molded lines is a bowlder, and the center of circle of rotor B paddy molded lines is taken as g on the x axle, and the h point is some intersection points of rotor B paddy molded lines and peak type curve, and gh is a radius of paddy molded lines, makes gh=r, makes m=go ' again, then

C, R, r, m are constant.

When being fixed in the xoy system of coordinates on the rotor A, then two rotor center line OO ' become tie-rod, and OO ' rotates around O, and rotor B then revolves round the sun around O with OO ', do rotation with self centre of pitch circle O '.When tie-rod OO ' rotation θ angle, rotor B center rotates to O θ, and rotor B self still is θ with respect to tie-rod OO ' rotation angle, with respect to the xoy coordinate then rotation angle be 2 θ, this moment, rotor B paddy molded lines home position was g _θ(x _θ, y _θ), according to Fig. 1, can get:

x _θ＝Lcosθ-mcos2θ

y _θ＝Lsinθ-mSin2θ

With g _θ(x _θ, y _θ) be the center of circle, r is that the circle of radius is

(x-x _θ) ²+ (y-y _θ) ²=r ², work as g _θ(x _θ, y _θ) when changing with θ, this The Representation Equation one family of circles.

Obtain the conjugate curve (envelope) of this family of circles, be the peak type curve of rotor A.The parametric equation of these conjugate curve (envelope) is:

X ' wherein _θ=-Lsin θ+2msin2 θ

y′ _θ＝Lcosθ-2mcos2θ

When the θ span is (0, π/4), get the part of peak type envelope above the x axle, this envelope is a symmetry with the x axle.

With the straight line line segment as the paddy molded lines

When the radius of Fig. 1 two-story valley type curve infinitely increased, this curve became the straight line perpendicular to the x axle, becomes Fig. 2, and paddy type straight line is the hH section in x axle upper portion, and this moment, HO '=2/2R made being m, then m=2/2R.

When rotor B still is that the pitch circle of C rotates the pitch circle of sub-A when making pure rolling with the diameter, the envelope of the paddy type straight line of rotor B is exactly the peak molded lines of rotor A.When tie-rod rotated the θ angle, rotor B centre of pitch circle rotated to O _θThe position, paddy type straight line hH is screwed into h _θH _θThe position, H _θCoordinate is (x _θ, y _θ), get by Fig. 2

Straight line h _θH _θEquation be

Y-y _θ=-(x-x _θ) ctg2 θ, when the θ value changes, this The Representation Equation one family of straight lines.

Obtain the conjugate curve (envelope) of this family of straight lines, be the peak type curve of rotor A.The parametric equation of these conjugate curve (envelope) is:

X ' wherein _θ=-Lsin θ+2msin2 θ

y′ _θ＝Lcosθ-2mcos2θ

When the θ span is (0, π/4), get the part of peak type envelope above the x axle, this envelope is a symmetry with the x axle.

This roots pump rotor can be applicable to Roots's oil hydraulic pump, and Roots pump and Roots blower are used for convection cell to carry or obtain vacuum or obtain high pressure.

Roots pump rotor all is applied to Roots pump and Roots blower at present.Work under low differential pressure condition when Roots pump is mainly used in higher vacuum.The minority model is used for the work of bleeding of the discharging directly into atmosphere of High Pressure Difference, and the energy-saving equipment of the vacuum pump that instead liquefies uses.

Present technique be applied in the Roots pump the discharging directly into atmosphere pump because of its without liquid-working-medium, so no waterpower loss, can obtain higher mechanical efficiency, can aspect vacuum evaporation, drying and dehydrating, water pump diversion, replace liquid-ring vacuum pump, obtain high social.

Straight line type rotor in the present technique is owing to its intensity, rigidity, capacity utilization etc. all have incomparable advantage with respect to all rotarydisplacement pumps.The straight line type rotor is applied to oil hydraulic pump, will obtain big discharge capacity and high pressure easily, and its mechanical efficiency is also higher.

As rotarydisplacement pump, its hydraulic loss is little, and mechanical efficiency will be higher than centrifugal pump, can replace centrifugal pump in some occasion.

As oil hydraulic pump, vacuum pump, blower, visual its working condition is determined its material therefor.

Fig. 3,4 is the working drawing of vacuum pump, blower rotor.A pair of rotor 1 places in the casing 3, and when work, two rotors 1 are made relative pure rolling by pitch circle line 2, and fluid at this moment then is transferred by the direction of arrow shown in the figure.

Claims (2)

1. roots pump rotor, the peak type curve of this rotor and paddy type curve be envelope each other, it is characterized in that this molded lines of rotor is that the conjugation envelope of paddy type circular arc satisfies following formula with peak type curve: ${x=x}_{\mathrm{\&theta;}}-\frac{r\&CenterDot;y_{\mathrm{\&theta;}}^{\text{'}}}{\sqrt{x_{\mathrm{\&theta;}}^{\text{'}2}+y_{\mathrm{\&theta;}}^{\text{'}2}}};$ $y=y_{\mathrm{\&theta;}}-\frac{r\&CenterDot;x_{\mathrm{\&theta;}}^{\text{'}}}{\sqrt{x_{\mathrm{\&theta;}}^{\text{'}2}+y_{\mathrm{\&theta;}}^{\text{'}2}}};$ In the formula:

x _θ——Lcosθ-mcos2θ；

y _θ——Lsinθ-msin2θ；

M---rotor center arrives the distance of its paddy type curve center of arc, $m=\sqrt{r^2-{(\sqrt{2}/2R)}^2}+\sqrt{2}/2R$ 。

L---two rotor centre distances

R---rotor Pitch radius, R=L/2

R---the radius of arc of paddy type curve

θ---two rotors are with respect to the rotation angle of rotor center line.

2. roots pump rotor, the peak type curve of this rotor and paddy type curve be envelope each other, it is characterized in that the conjugation envelope that this peak type curve is a paddy type straight line, satisfies following formula:

x＝x _θ-1/2x′ _θsin2θcos2θ-1/2y′ _θsin ²2θ；

y＝y _θ+1/2y′ _θsin2θcos2θ+1/2x′ _θcos ²2θ；

In the formula: $x_{\mathrm{\&theta;}}=L\cos \mathrm{\&theta;}-(\sqrt{2}/4)L\cos 2\mathrm{\&theta;};$ $y_{\mathrm{\&theta;}}=L\sin \mathrm{\&theta;}-(\sqrt{2}/4)L\sin 2\mathrm{\&theta;};$

L---two rotor centre distances ---m, rotor center is to the distance of its paddy type straight line

R---rotor Pitch radius, R=L/2

θ---two rotors are with respect to the rotation angle of rotor center line.

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