CN103507384A - Vacuum forming device and method thereof - Google Patents

Vacuum forming device and method thereof Download PDF

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Publication number
CN103507384A
CN103507384A CN201310085538.2A CN201310085538A CN103507384A CN 103507384 A CN103507384 A CN 103507384A CN 201310085538 A CN201310085538 A CN 201310085538A CN 103507384 A CN103507384 A CN 103507384A
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CN
China
Prior art keywords
heater
mold frame
low mold
film
molded plate
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Granted
Application number
CN201310085538.2A
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Chinese (zh)
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CN103507384B (en
Inventor
陈彦成
黄世存
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Fong Shin Technology Co ltd
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Fong Shin Technology Co ltd
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Publication of CN103507384A publication Critical patent/CN103507384A/en
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Publication of CN103507384B publication Critical patent/CN103507384B/en
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Abstract

The invention is a vacuum forming method and its apparatus, it provides a work piece and a membrane for a lower die frame; an upper mold pressing plate is used for pressing the lower mold frame, so that the film is pressed by the upper mold pressing plate and is maintained in a flat state; the lower die frame and the upper die pressing plate are lifted by a certain height, the workpiece is separated from the lower die frame, and a heater heats the film at the bottom end of the lower die frame for a heating time; the workpiece is combined with the lower die frame again, the upper die pressing plate provides positive pressure for the film, and the lower die frame provides negative pressure for the film so as to combine the film with the workpiece; therefore, the film can be maintained in a flat state, the alignment accuracy between the film and the workpiece can be increased, wrinkles in the product can be avoided, and the molding time of the film can be shortened.

Description

Vacuum forming device and method thereof
Technical field
The present invention relates to a kind of vacuum forming method and device thereof, it is to provide a kind of method and device thereof that utilizes vacuum and film and workpiece are mutually combined.
Background technology
Three-dimensional cladding process (Three Dimension Overlay Method), it utilizes vacuum pressure or atmospheric pressure, and makes a film adhere well to a surface of the work.
The step of this three-dimensional cladding process is:
1. a workpiece is located to the tool place of a cavity of resorption, a film is located between an epicoele and cavity of resorption.
2. epicoele and cavity of resorption are to mutually combine, so that form an enclosure space between epicoele and cavity of resorption.
3. the heater that is arranged in epicoele is that film is heated, and epicoele and cavity of resorption are to form vacuum shape, i.e. a negative pressure state.
4. after the scheduled time to be heated, tool is to move towards film, and epicoele is to become a barotropic state, and cavity of resorption is still maintained at a negative pressure state, and it is that film and workpiece are mutually combined.
5. after workpiece combines with film, epicoele and cavity of resorption are to be separated from each other, and take out and have the workpiece of film, and workpiece is carried out to film finishing.
Yet above-mentioned three-dimensional cladding process still has its shortcoming, because epicoele is a ducted body, so film is to be suspended between epicoele and cavity of resorption, and can making film present, pressure reduction between epicoele and cavity of resorption floats pendulum indeterminate state, and then affect contraposition precision between film and workpiece, and product easily produces and has fold, in addition, the mode of heating of existing film, often needs to consume compared with the long time and moulding.
Summary of the invention
Because above-mentioned shortcoming the object of the present invention is to provide a kind of vacuum forming method and device thereof, it is to utilize a upper die unit, and make film be maintained at a planarization, and increase contraposition precision between film and workpiece, to avoid product to produce, there is fold, and can shorten the molding time of film.
To achieve the above object, technological means of the present invention is to provide a kind of vacuum forming device, it is characterized in that, includes:
One board;
One lower die unit, it is located at one end of this board;
One upper die unit, it is located at the top of this upper die unit; And
One heating unit, it is located at the other end of this board.
Described vacuum forming device, wherein: this lower die unit has the longitudinal lowering or hoisting gear of heater, a low mold frame horizontal mobile device, once heater, a low mold frame and the longitudinal lowering or hoisting gear of a low mold frame, this lower heater is located at one end of the longitudinal lowering or hoisting gear of this lower heater, this low mold frame horizontal mobile device is located in this lower heater, this low mold frame is located at the one side of this low mold frame horizontal mobile device, and the longitudinal lowering or hoisting gear of this low mold frame is located at the both sides of the longitudinal lowering or hoisting gear of lower heater.
Described vacuum forming device, wherein: this low mold frame has a material placing hole and at least one negative pressure hole, this negative pressure hole communicates with this material placing hole, and this negative pressure hole further couples an air extractor; The longitudinal lowering or hoisting gear of this low mold frame has at least two drive units and at least one frame that pushes away, and Gai Tuijia two ends couple respectively this drive unit, and this pushes away frame and has two fixed blocks, and this fixed block is the edge of this low mold frame of clip selectively.
Described vacuum forming device, wherein: the combination that this low mold frame horizontal mobile device is a slide block and track or the combination of a drive unit, push rod and track; The longitudinal lowering or hoisting gear of this lower heater is the combination of a push rod and a drive unit.
Described vacuum forming device, wherein: this upper die unit has a upper heater, a upper molded plate, the longitudinal lowering or hoisting gear of a upper molded plate and and pumps device of air, this upper heater is located at the top of this lower die unit, this upper molded plate is located at the below of upper heater, this upper molded plate has plurality of holes, the longitudinal lowering or hoisting gear of this upper molded plate couples this upper molded plate, and this is pumped device of air and selectively communicates in Yu Gai hole.
Described vacuum forming device, wherein: the one side of this upper molded plate has central authorities and the edge that the groove ,Gai hole radially distributing is positioned at this groove, this groove can selectively communicate, and this pumps device of air; The longitudinal lowering or hoisting gear of this upper molded plate has at least two drive units, and this drive unit couples with this upper molded plate respectively.
Described vacuum forming device, wherein: the another side of this upper molded plate has an embossed pattern.
Described vacuum forming device, wherein: this heating unit has a slide rail set, a heater bracing frame horizontal mobile device, a heater bracing frame and a heater, this slide rail set is located at one end of this board, this heater bracing frame horizontal mobile device is located at this slide rail set movably, this heater bracing frame couples this heater bracing frame horizontal mobile device, and this heater is located at this heater bracing frame.
Described vacuum forming device, wherein: this heater is an infrared heater.
For achieving the above object, the technical solution used in the present invention is:
, it is characterized in that, include:
One workpiece and a film are provided to a low mold frame;
One upper molded plate presses this low mold frame, and this film is pressed by upper molded plate, and makes this film be maintained at a formation state;
One heater heated this film in a heat time;
This workpiece is combined again with this low mold frame, and this upper molded plate provides a malleation to this film, and this low mold frame provides a negative pressure to film, so that this film combines with this workpiece.
Described vacuum forming method, wherein: when this workpiece is when this low mold frame is combined again, this upper molded plate and this low mold frame provide a negative pressure in the negative pressure time to this film.
Described vacuum forming method, wherein: this negative pressure time is 6 seconds, this heat time is 15 seconds.
Comprehensive above-mentioned vacuum forming method of the present invention and device thereof, upper die unit is to make a film maintain a planarization, thus can increase contraposition precision, and can reduce product generation fold, and can rely on heat conduction, to shorten the molding time of film.
Accompanying drawing explanation
Fig. 1 is a kind of schematic diagram of vacuum forming device;
Fig. 2 is the action schematic diagram of vacuum forming device;
Fig. 3 is another action schematic diagram of vacuum forming device;
Fig. 4 is the another action schematic diagram of vacuum forming device;
Fig. 5 is the schematic perspective view of a upper molded plate;
Fig. 6 is another schematic perspective view of upper molded plate;
Fig. 7 is a kind of schematic flow sheet of vacuum forming method.
Description of reference numerals: 1 board; 2 lower die unit; 20 times longitudinal lowering or hoisting gears of heater; 21 low mold frame horizontal mobile devices; 22 times heaters; 23 low mold frame; 230 material placing holes; 231 negative pressure holes; The longitudinal lowering or hoisting gear of 24 low mold frame; 240 drive units; 241 push away frame; 242 fixed blocks; 3 upper die unit; 30 upper heaters; 31 upper molded plates; 310 grooves; 311 holes; 312 embossed patterns; The longitudinal lowering or hoisting gear of 32 upper molded plate; 33 pump device of air; 4 heating units; 40 slide rail set; 41 heater bracing frame horizontal mobile devices; 42 heater bracing frames; 43 heaters; 50 workpiece; 51 films.
The specific embodiment
Below rely on particular specific embodiment explanation the specific embodiment of the present invention, in affiliated technical field, have and conventionally know that the knowledgeable can, by content disclosed in the present specification, understand other advantages of the present invention and effect easily.
Please coordinate with reference to shown in figure 1, the present invention is a kind of vacuum forming device, and it includes a board 1, a lower die unit 2, a upper die unit 3 and a heating unit 4.
Lower die unit 2 is located at one end of board 1, and lower die unit 2 has the longitudinal lowering or hoisting gear 20 of heater, a low mold frame horizontal mobile device 21, once heater 22, a low mold frame 23 and the longitudinal lowering or hoisting gear 24 of a low mold frame.
The combination that the longitudinal lowering or hoisting gear 20 of lower heater is a push rod and a drive unit, push rod and drive unit are located in board 1, drive unit can provide the device of push/pull power for an oil hydraulic cylinder, a pneumatic cylinder or, one end of push rod is to couple drive unit, and the other end of push rod is the top that can selectively stretch out board 1.
Lower heater 22 is located at the longitudinal lowering or hoisting gear 20 of lower heater one end, and this end is one end that push rod stretches out the top of board 1, and lower heater 22 can be an electrothermal tube.
Low mold frame horizontal mobile device 21 is located in lower heater 22, and low mold frame horizontal mobile device 21 is the combination of a slide block and track or the combination of a drive unit, push rod and track.
Low mold frame 23 is located at the one side of low mold frame horizontal mobile device 21, the track of low mold frame horizontal mobile device 21 is to make low mold frame 23 follow a direction, low mold frame 23 has a material placing hole 230 and at least one negative pressure hole 231, negative pressure hole 231 communicates with material placing hole 230, negative pressure hole 231 is further to couple an air extractor (not shown), so that material placing hole 230 forms a subnormal ambient.
The longitudinal lowering or hoisting gear 24 of low mold frame is located at the longitudinal lowering or hoisting gear 20 of lower heater both sides, the longitudinal lowering or hoisting gear 24 of low mold frame has at least two drive units 240 and at least one frame 241 that pushes away, drive unit 240 can be a pneumatic cylinder or an oil hydraulic cylinder, pushing away frame 241 is an approximate ㄇ shape frame, Tui Jia241 two ends couple respectively drive unit 240, so that push away longitudinally rise and fall of frame 241, push away frame 241 and there are two fixed blocks 242, fixed block 242 is selective clip low mold frame 23 edges.
Upper die unit 3 has a upper heater 30, a upper molded plate 31, the longitudinal lowering or hoisting gear 32 of a upper molded plate and and pumps device of air 33.
Upper heater 30 is located at the top of lower die unit 2, and upper heater 30 can be an electrothermal tube.
Upper molded plate 31 is located at the below of upper heater 30, please coordinate with reference to figure 5 with shown in Fig. 6, the one side of upper molded plate 31 has the groove 310 radially distributing, and among groove 310, Yang Yu edge has respectively a hole 311, and the another side of upper molded plate 31 has an embossed pattern 312.
The longitudinal lowering or hoisting gear 32 of upper molded plate has at least two drive units, and drive unit can provide the device of push/pull power for an oil hydraulic cylinder, a pneumatic cylinder or, and drive unit couples with upper molded plate 31 respectively, so that upper molded plate 31 is able in rising or declining.
Pumping device of air 33 is selectively to communicate with groove 310Ji hole 311, when pumping device of air 33 negative pressure be provided, this negative pressure is by groove 310, and be distributed in each hole 311, so that upper molded plate 31 has a negative-pressure sucking, in like manner, when pumping device of air 33 malleation being provided, upper molded plate 31 has a malleation thrust.
Heating unit 4 is located at the other end of board 1, and, with respect to a side of lower die unit 2, heating unit 4 has a slide rail set 40, a heater bracing frame horizontal mobile device 41, a heater bracing frame 42 and a heater 43.
Slide rail set 40 is located at one end of board 1.
Heater bracing frame horizontal mobile device 41 is located at slide rail set 40 movably, heater bracing frame horizontal mobile device 41 can be a drive unit, and this drive unit can be combination or any device that locomotivity can be provided of a slide block, a CD-ROM drive motor, an oil hydraulic cylinder, a pneumatic cylinder, a screw rod and a motor.
Heater bracing frame 42 is to couple heater bracing frame horizontal mobile device 41, so that heater bracing frame 42 is able to move towards board 1 direction, or moves away from board 1 direction.
Heater 43 is located at heater bracing frame 42, and heater 43 can be an infrared heater.
Please coordinate with reference to shown in figure 7, the present invention is a kind of vacuum forming, and its step includes:
S1: put material, please coordinate with reference to shown in figure 2, the longitudinal lowering or hoisting gear 20 of lower heater is to make lower heater 22 rise one highly, low mold frame horizontal mobile device 21 is to make low mold frame 23 transverse shifting one distances, the longitudinal lowering or hoisting gear 24 of low mold frame also rises one highly, one workpiece 50 is that material placing hole 230, one films 51 that are placed in low mold frame 23 are located at low mold frame 23 top, and the size of film 51 is the sizes that are greater than material placing hole 230.
S2: press mold, please coordinate with reference to shown in figure 3, low mold frame horizontal mobile device 21 moves again, so that low mold frame 23 returns back to original position, the longitudinal lowering or hoisting gear 24 of low mold frame is the height that rise, it is to rise that the longitudinal lowering or hoisting gear 32 of upper molded plate coordinates the longitudinal lowering or hoisting gear 24 of low mold frame, and makes the longitudinal lowering or hoisting gear 32 of upper molded plate rise one highly.
The longitudinal lowering or hoisting gear 32 of upper molded plate is the height that decline, so that upper molded plate 31 combines with lower film frame 23, and makes upper molded plate 31 be pressed film 51, and make film 51, is a formation state.
S3: heating, please coordinate again with reference to shown in figure 3, low mold frame 23 edge is that clip is in fixed block 242, and make low mold frame 23 along with the longitudinal lowering or hoisting gear 24 of low mold frame rises, the longitudinal lowering or hoisting gear 20 of lower heater drops to original position, and low mold frame 23 and lower heater 22 are separated, and workpiece 50 is also separated with low mold frame 23.
Heater bracing frame horizontal mobile device 41 is that heater bracing frame 42 is moved towards low mold frame 23 directions along slide rail set 40, and make heater bracing frame 42 extend to low mold frame 23 bottom, heater 43 heats film 51 within a heat time, heat time is 15 seconds, and post-heater bracing frame horizontal mobile device 41 is that heater bracing frame 42 is moved towards the direction away from low mold frame 23, so that heater 43 leaves low mold frame 23 bottom.
S4: moulding, please coordinate with reference to shown in figure 4, the longitudinal lowering or hoisting gear 20 of lower heater is to continue to rise one highly towards upper die unit 3, so that low mold frame 23 combines with lower heater 22, and workpiece 50 is entered in material placing hole 230 once again, 24 of the longitudinal lowering or hoisting gears of low mold frame drop to original position, and the longitudinal lowering or hoisting gear 24 of low mold frame is separated with low mold frame 23.
The longitudinal lowering or hoisting gear 32 of upper molded plate coordinates the longitudinal lowering or hoisting gear 20 of lower heater to rise, and returns back to original position, and upper molded plate 31 is still maintained at bonding state with low mold frame 23.
When upper molded plate 31 is got back to original position, pump device of air 33 and be to provide a negative pressure to upper molded plate 31, negative pressure Shi Shi hole has a negative-pressure sucking, so that upper molded plate 31 is able to adsorbed film 51, meanwhile, air extractor is to provide a negative pressure to material placing hole 230 by negative pressure hole 231, and makes material placing hole 230 form a subnormal ambient, providing the time of negative pressure to be about 6 seconds, is to make film 51 more smooth and the object of negative pressure is provided.
The embossed pattern 312 of upper molded plate 31 is to make film 51 have pattern, and except the designed pattern of film 51 own, embossed pattern 312 artistic skills have different patterns in film 51, therefore can increase its aesthetic appearance of product.
Lower heater 22 provides respectively a heat energy with upper heater 30, it is to make film 51 and workpiece 50 can be maintained at an operating temperature, and the heat energy that upper heater 30 produces can be by upper molded plate 31 conduction to film 51, rely on this heat conducting pattern, to increase the efficiency of heating surface of film 51, and reduce molding time.
Pump device of air 33 and be to provide a malleation to upper molded plate 31, and make mould plate 31 produce a malleation thrust, air extractor still provides negative pressure hole 231 1 negative pressure to material placing hole 230, so that material placing hole 230 is maintained at a subnormal ambient, rely on the pressure reduction of malleation and negative pressure, and make film 51 and workpiece 50, the two can mutually combine, after film 51 and workpiece 50 combinations, pump device of air 33 and stop providing malleation, air extractor stops providing negative pressure.
The longitudinal lowering or hoisting gear 24 of low mold frame drops to original position, to take out the workpiece 50 with film 51.
Comprehensive above-mentioned vacuum forming method of the present invention and device thereof, because upper molded plate 31 is a smooth plate body, therefore when upper molded plate 31 provides negative-pressure sucking to film 51, film 51 is subject to the restriction of upper molded plate 31, and make film 51 present a formation state, therefore can increase contraposition precision, and can reduce product generation fold.
In addition, upper heater 30 can pass through upper molded plate 31, and the thermal energy conduction that it is produced, to film 51, to increase the efficiency of heating surface of film 51, and can reduce molding time.
More than explanation is just illustrative for the purpose of the present invention; and nonrestrictive, those of ordinary skills understand, in the situation that do not depart from the spirit and scope that claim limits; can make many modifications, variation or equivalence, but within all will falling into protection scope of the present invention.

Claims (12)

1. a vacuum forming device, is characterized in that, includes:
One board;
One lower die unit, it is located at one end of this board;
One upper die unit, it is located at the top of this upper die unit; And
One heating unit, it is located at the other end of this board.
2. vacuum forming device according to claim 1, it is characterized in that: this lower die unit has the longitudinal lowering or hoisting gear of heater, a low mold frame horizontal mobile device, once heater, a low mold frame and the longitudinal lowering or hoisting gear of a low mold frame, this lower heater is located at one end of the longitudinal lowering or hoisting gear of this lower heater, this low mold frame horizontal mobile device is located in this lower heater, this low mold frame is located at the one side of this low mold frame horizontal mobile device, and the longitudinal lowering or hoisting gear of this low mold frame is located at the both sides of the longitudinal lowering or hoisting gear of lower heater.
3. vacuum forming device according to claim 2, is characterized in that: this low mold frame has a material placing hole and at least one negative pressure hole, and this negative pressure hole communicates with this material placing hole, and this negative pressure hole further couples an air extractor; The longitudinal lowering or hoisting gear of this low mold frame has at least two drive units and at least one frame that pushes away, and Gai Tuijia two ends couple respectively this drive unit, and this pushes away frame and has two fixed blocks, and this fixed block is the edge of this low mold frame of clip selectively.
4. vacuum forming device according to claim 2, is characterized in that: the combination that this low mold frame horizontal mobile device is a slide block and track or the combination of a drive unit, push rod and track; The longitudinal lowering or hoisting gear of this lower heater is the combination of a push rod and a drive unit.
5. vacuum forming device according to claim 1, it is characterized in that: this upper die unit has a upper heater, a upper molded plate, the longitudinal lowering or hoisting gear of a upper molded plate and and pumps device of air, this upper heater is located at the top of this lower die unit, this upper molded plate is located at the below of upper heater, this upper molded plate has plurality of holes, the longitudinal lowering or hoisting gear of this upper molded plate couples this upper molded plate, and this is pumped device of air and selectively communicates in Yu Gai hole.
6. vacuum forming device according to claim 5, is characterized in that: the one side of this upper molded plate has central authorities and the edge that the groove ,Gai hole radially distributing is positioned at this groove, and this groove can selectively communicate, and this pumps device of air; The longitudinal lowering or hoisting gear of this upper molded plate has at least two drive units, and this drive unit couples with this upper molded plate respectively.
7. vacuum forming device according to claim 5, is characterized in that: the another side of this upper molded plate has an embossed pattern.
8. vacuum forming device according to claim 1, it is characterized in that: this heating unit has a slide rail set, a heater bracing frame horizontal mobile device, a heater bracing frame and a heater, this slide rail set is located at one end of this board, this heater bracing frame horizontal mobile device is located at this slide rail set movably, this heater bracing frame couples this heater bracing frame horizontal mobile device, and this heater is located at this heater bracing frame.
9. vacuum forming device according to claim 8, is characterized in that: this heater is an infrared heater.
10. a vacuum forming method, is characterized in that, includes:
One workpiece and a film are provided to a low mold frame;
One upper molded plate presses this low mold frame, and this film is pressed by upper molded plate, and makes this film be maintained at a formation state;
One heater heated this film in a heat time;
This workpiece is combined again with this low mold frame, and this upper molded plate provides a malleation to this film, and this low mold frame provides a negative pressure to film, so that this film combines with this workpiece.
11. vacuum forming methods according to claim 10, is characterized in that: when this workpiece is when this low mold frame is combined again, this upper molded plate and this low mold frame provide a negative pressure in the negative pressure time to this film.
12. vacuum forming methods according to claim 11, is characterized in that: this negative pressure time is 6 seconds, and this heat time is 15 seconds.
CN201310085538.2A 2012-06-15 2013-03-18 Vacuum forming device and method thereof Expired - Fee Related CN103507384B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW101121559A TWI460065B (en) 2012-06-15 2012-06-15 Vacuum forming method and device thereof
TW101121559 2012-06-15

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CN103507384A true CN103507384A (en) 2014-01-15
CN103507384B CN103507384B (en) 2016-02-10

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CN107984730A (en) * 2017-12-21 2018-05-04 广州飞机维修工程有限公司 A kind of airline carriers of passengers panel surfaces wallpaper thermal vacuum former

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KR20160140339A (en) * 2015-05-28 2016-12-07 주식회사 엘지화학 In-mold forming apparatus and method

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TW200950949A (en) * 2008-06-09 2009-12-16 Lamin Automatic Machine Co Ltd Decorated article, a molding machine thereof, and a manufacturing method thereof
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CN103507384B (en) 2016-02-10
TWI460065B (en) 2014-11-11

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