CN103506705B - The adjustable valve processing unit (plant) of a kind of fixture - Google Patents
The adjustable valve processing unit (plant) of a kind of fixture Download PDFInfo
- Publication number
- CN103506705B CN103506705B CN201310432220.7A CN201310432220A CN103506705B CN 103506705 B CN103506705 B CN 103506705B CN 201310432220 A CN201310432220 A CN 201310432220A CN 103506705 B CN103506705 B CN 103506705B
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- support
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- pneumatic means
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Abstract
The invention discloses the adjustable valve processing unit (plant) of a kind of fixture, being driven by pneumatic means makes the distance between the first support and the second support regulate, before clamping valve, the spacing of the first support and the second support is strengthened, after valve to be processed is placed, regulate the distance between the first support and the second support, by jamming of valve; Because the distance between the first support and the second support can regulate, therefore can clamp different model valve.
Description
Technical field
The present invention relates to valve processing technique field, particularly relate to the adjustable valve processing unit (plant) of a kind of fixture.
Background technology
Valve is engine important composition parts, be responsible for input air in engine and get rid of the waste gas after burning, be divided into inlet valve and exhaust valve from structure, inlet valve is by air intake engine, burn with fuel mix, exhaust valve be by burning after waste gas discharge engine dispelling the heat.Classify from the finished product structure of valve, be usually divided into whole valve, bimetallic butt welding valve and hollow sodium filling valve etc.Inlet valve adopts medium carbon alloy steel to make; Exhaust valve is higher due to operating temperature, needs heat-resisting alloy steel to make, in order to save cost exhaust valve head heat-resisting alloy steel, bar portion common alloy steel, so exhaust valve first operation is head bar and head butt welding.Specific process comprises: forging head, and head heating is burnt red, extruded; Machining, head turning be shaped, pole-footing portion cuts out draw-in groove; Heat treatment, increases case hardness; Grinding, the conical surface of head, the outer surface precision prescribed in bar portion is high, and grinding is to ensure to move in conduit and dispelled the heat by conduit; At the built-up welding of the exhaust valve conical surface or spraying tungsten-cobalt alloy, to increase hardness, wear-resisting, heat-resisting, rotproofness; With valve seating bedding-in.
Air valve structure as shown in Figure 1, comprises bar portion 1, dish portion 2, the dish conical surface 3 and arc surface 4, by the conical surface 3 and arc surface 4 transition between bar portion 1 and dish portion 2.At present, valve processing technology comprises: corase grind bar portion cylindrical, rough turn bar portion cylindrical, rough turn dish end face, location clamp and carry out the processing of car mill to arc surface afterwards, reach valve circular shape, precision and roughness requirements.
Very high to product requirement in reality processing, need to carry out a lot of PROCESS FOR TREATMENT to valve, such as cutting or grinding etc., carrying out in above-mentioned processing procedure to valve, need to be fixed valve, some modes used in prior art otherwise be difficult to valve is fastening, cause in processing procedure and valve precision damaged, damage is caused to valve table wall, reduces product quality.And existing equipment can only be fixed the valve of single model, when needing to add the valve of different model just to need man-hour to change frock, cost is higher, and efficiency is lower.
Summary of the invention
In order to solve the technical problem existed in background technology, the present invention proposes the adjustable valve processing unit (plant) of a kind of fixture, to regulate the distance between the first support and the second support, adapting to clamping different model valve.
The adjustable valve processing unit (plant) of a kind of fixture that the present invention proposes, comprising:
Workbench;
First support and the second support, lay respectively at described workbench two ends, and the spacing of described first support and the second support is adjustable;
Chuck, being arranged in the rotating shaft of described first support, for blocking Valve Disc, under the driving of motor, driving valve to rotate;
Geometrical clamp, is arranged on described second support, for being rotationally connected engine valve stem top;
Knives rack, is arranged on the slide rail of described workbench by the second motor;
The base of tool, is arranged on described knives rack by the first motor, moves up and down under the driving of described first motor along described knives rack;
Cutter, is arranged on the described base of tool by rotary electric machine;
Numerical control unit, be electrically connected with described first motor, described second motor, described first pneumatic means and described second pneumatic means respectively, control described first support and described second support support distance to load and unload valve, and control described tool sharpening valve arc surface.
Preferably, described first Bracket setting, on the first slide rail, moves under the driving of the first pneumatic means.
Preferably, described second Bracket setting, on the second slide rail, moves under the driving of the second pneumatic means.
Preferably, described first support and described second support are separately positioned on the first slide rail and the second slide rail, move respectively under the driving of the first pneumatic means and the second pneumatic means.
In the present invention, driven by pneumatic means and the distance between the first support and the second support can be regulated, before clamping valve, the spacing of the first support and the second support is strengthened, after being placed by valve to be processed, regulate the distance between the first support and the second support, by jamming of valve; Because the distance between the first support and the second support can regulate, therefore can clamp different model valve.
Accompanying drawing explanation
Fig. 1 is air valve structure figure to be processed;
Fig. 2 is a kind of fixture adjustable valve processing unit (plant) structure chart that the present invention proposes.
Reference numeral:
1, bar portion; 2, dish portion; 3, the dish conical surface; 4, arc surface;
11, workbench; 12, first support; 13, second support; 14, chuck; 15, rotating shaft; 16, geometrical clamp; 17, knives rack; 18, second motor; 19, the base of tool; 20, first motor; 21, cutter; 31, numerical control unit; 32, first pneumatic means; 33, second pneumatic means; 34, first slide rail; 35, second slide rail.
Detailed description of the invention
Embodiments provide the adjustable valve processing unit (plant) of a kind of fixture, as shown in Figure 2, comprising: workbench 11; First support 12 and the second support 13, lay respectively at described workbench 11 two ends, and the distance between the first support 12 and the second support 13 can regulate, such as, it is consistent with valve axis direction that first support 12 is arranged on the first slide rail 34() on, can move under the driving of the first pneumatic means; Or second support 13 to be arranged on the second slide rail 35(consistent with valve axis direction) on, can move under the driving of the second pneumatic means; Or first support 12 and the second support 13 to be separately positioned on the first slide rail 34 consistent with valve axis direction with the second slide rail 35() on, can move under the driving of the first pneumatic means 34 and the second pneumatic means 35 respectively.Chuck 14, be arranged in the rotating shaft 15 of described first support 11, for blocking Valve Disc, chuck 14 edge is provided with draw-in groove, for blocking valve retainer feather edge; Geometrical clamp 16, is arranged on described second support 13, for being rotationally connected engine valve stem top; Rotating shaft 15 can drive valve to rotate under the driving of motor; Knives rack 17, is arranged on the slide rail of workbench 1 by the second motor 18, and can move along slide rail direction, slide rail direction is consistent with valve axis direction; The base of tool 19, is arranged on described knives rack 17 by the first motor 20, can move up and down under the driving of the first motor 20 along knives rack 17; Cutter 21, is arranged on the described base of tool 19; Numerical control unit 31, is electrically connected with the first motor 20, second motor 18, first pneumatic means 34 and the second pneumatic means 35 respectively, controls the first support and the second support support distance to load and unload valve, and controls cutter 21 and process valve arc surface.
Embodiments provide the above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (1)
1. the adjustable valve processing unit (plant) of fixture, is characterized in that, comprising:
Workbench;
First support and the second support, lay respectively at described workbench two ends, and the spacing of described first support and the second support is adjustable;
Chuck, being arranged in the rotating shaft of described first support, for blocking Valve Disc, under the driving of motor, driving valve to rotate;
Geometrical clamp, is arranged on described second support, for being rotationally connected engine valve stem top;
Knives rack, is arranged on the slide rail of described workbench by the second motor;
The base of tool, is arranged on described knives rack by the first motor, moves up and down under the driving of described first motor along described knives rack;
Cutter, is arranged on the described base of tool by rotary electric machine;
Numerical control unit, is electrically connected with described first motor, described second motor, the first pneumatic means and the second pneumatic means respectively, controls described first support and described second support support distance to load and unload valve, and controls described tool sharpening valve arc surface;
Described first support and described second support are separately positioned on the first slide rail and the second slide rail, move respectively, and the first slide rail are consistent with valve axis direction with the second slide rail under the driving of the first pneumatic means and the second pneumatic means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310432220.7A CN103506705B (en) | 2013-09-22 | 2013-09-22 | The adjustable valve processing unit (plant) of a kind of fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310432220.7A CN103506705B (en) | 2013-09-22 | 2013-09-22 | The adjustable valve processing unit (plant) of a kind of fixture |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103506705A CN103506705A (en) | 2014-01-15 |
| CN103506705B true CN103506705B (en) | 2016-01-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310432220.7A Active CN103506705B (en) | 2013-09-22 | 2013-09-22 | The adjustable valve processing unit (plant) of a kind of fixture |
Country Status (1)
| Country | Link |
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| CN (1) | CN103506705B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827420B (en) * | 2015-04-28 | 2017-09-15 | 安徽沃德气门制造有限公司 | A kind of dual valve core clamping device |
| CN104827421B (en) * | 2015-04-28 | 2016-11-02 | 安徽沃德气门制造有限公司 | A kind of portable dual valve core clamping device |
| CN105108513A (en) * | 2015-08-31 | 2015-12-02 | 重庆帅昌机械制造有限公司 | Angle iron type lathe fixture for air valve |
| CN106514375B (en) * | 2016-11-30 | 2018-07-06 | 重庆代发铸造有限公司 | Engine valve fixture |
| CN107649747A (en) * | 2017-10-30 | 2018-02-02 | 江苏金山动力科技有限公司 | A kind of adjustable valve processing unit (plant) of fixture |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0538515A1 (en) * | 1991-10-19 | 1993-04-28 | INDEX-WERKE GMBH & CO. KG HAHN & TESSKY | Lathe |
| CN101152696A (en) * | 2006-09-26 | 2008-04-02 | 比亚迪股份有限公司 | Clamper and method for manufacturing ellipse baffle of gas engine air control shutter |
| CN102448643A (en) * | 2009-06-30 | 2012-05-09 | 山崎马扎克公司 | Composite working lathe |
| CN102785144A (en) * | 2012-08-17 | 2012-11-21 | 南阳中一光学装备有限公司 | Automatic clamping mechanical hand device for milling machining optical lens |
| CN102896329A (en) * | 2011-07-28 | 2013-01-30 | Emag控股有限公司 | Machining apparatus |
| DE102011118170A1 (en) * | 2011-09-02 | 2013-03-07 | Wohlenberg Werkzeugmaschinen GmbH | Flatbed lathe for processing workpiece, has tool magazine comprising movable changer with tool replacement device movable between stationary magazine and tool carriage on same tracks, where tool carriage is movable on tracks |
| CN203509215U (en) * | 2013-09-22 | 2014-04-02 | 安徽沃德气门制造有限公司 | Valve machining device with adjustable clamp |
-
2013
- 2013-09-22 CN CN201310432220.7A patent/CN103506705B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0538515A1 (en) * | 1991-10-19 | 1993-04-28 | INDEX-WERKE GMBH & CO. KG HAHN & TESSKY | Lathe |
| CN101152696A (en) * | 2006-09-26 | 2008-04-02 | 比亚迪股份有限公司 | Clamper and method for manufacturing ellipse baffle of gas engine air control shutter |
| CN102448643A (en) * | 2009-06-30 | 2012-05-09 | 山崎马扎克公司 | Composite working lathe |
| CN102896329A (en) * | 2011-07-28 | 2013-01-30 | Emag控股有限公司 | Machining apparatus |
| DE102011118170A1 (en) * | 2011-09-02 | 2013-03-07 | Wohlenberg Werkzeugmaschinen GmbH | Flatbed lathe for processing workpiece, has tool magazine comprising movable changer with tool replacement device movable between stationary magazine and tool carriage on same tracks, where tool carriage is movable on tracks |
| CN102785144A (en) * | 2012-08-17 | 2012-11-21 | 南阳中一光学装备有限公司 | Automatic clamping mechanical hand device for milling machining optical lens |
| CN203509215U (en) * | 2013-09-22 | 2014-04-02 | 安徽沃德气门制造有限公司 | Valve machining device with adjustable clamp |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103506705A (en) | 2014-01-15 |
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