CN103506060A - Energy-saving type oxyanthraquinone production device - Google Patents
Energy-saving type oxyanthraquinone production device Download PDFInfo
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- CN103506060A CN103506060A CN201210210135.1A CN201210210135A CN103506060A CN 103506060 A CN103506060 A CN 103506060A CN 201210210135 A CN201210210135 A CN 201210210135A CN 103506060 A CN103506060 A CN 103506060A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
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Abstract
An energy-saving type oxyanthraquinone production device is disclosed, the technology relates to the technical field of production device for preparing anthraquinone by taking anthracene as raw material and carrying out air oxidation. The device makes full use of oxidation reaction heat brought out by a high-temperature molten salt and high-temperature materials, normal-temperature air is preheated through a molten salt-air heat exchanger and a material-air heat exchanger in a fire barrier, the preheated air is provided for a hot blast stove, after the oxidation reaction heat energy is recycled by the heat exchangers, an air inlet temperature of the hot blast stove is changed from an original device room-temperature temperature into a hot air temperature of 180 DEG C-200 DEG C, and thus the device greatly reduces the coal consumption amount of the hot blast stove and has the energy saving effect.
Description
Technical field
The technology of the present invention relates to take anthracene as raw material, through air oxidation, makes the process units technical field of anthraquinone.
Background technology
Take anthracene as raw material, through air oxidation, the dyestuff intermediate anthraquinone making (is commonly called as: oxidation anthraquinone, to be different from synthetic anthraquinone) production, in China, existing many decades is historical, technical process is: the anthracene of content >=90% is dropped into molten anthracene still heating and melting, with submerged pump, squeeze into vaporization still, in vaporization still, pass into 0.03Mpa superheated steam again, make anthracene gasification, enter blender, after mixing with >=250 ℃ of hot-airs, enter the fixed bed oxidator that phosphorus/vanadium catalyst is housed, make anthracene be oxidized to anthraquinone, due to the empty ratio of anthracene, catalyst activity, the isoparametric impact of oxidizing reaction temperature, the certain side reaction of association simultaneously, oxidized byproduct is phthalic anhydride or until carbon dioxide and water, the number of side reaction, directly affect the consumption of quality and the raw material anthracene of product anthraquinone.
The means of controlling oxidation reaction state in this device are: 1, adopt the method for the flow of controlling superheated steam to control the anthracene vaporization amount that enters oxidator.2, adopt the emptying method of roots blower air cushioning tank atmospheric valve is regulated and enters oxidator air capacity.3, adopt the fused salt circulatory system to function of environment heat emission, take away reaction heat, to maintain the relatively stable of reaction temperature.
The defect that above-mentioned three kinds of control methods exist is: 1, in manual operation regulation process, be difficult to precisely control, reaction temperature is the result of many constitutive equations such as heat of being removed by anthracene quantity of steam, air capacity, reaction speed (reaction speed is subject to again the variation of reaction temperature and changes), reaction heat, salt bath, the particularly variation of reaction temperature, bring the variation of oxidation reaction speed, bring the variation of reaction heat, if side reaction is risen, reaction heat discharges in a large number, the more difficult grasp of reaction temperature.While 2, activating because of catalyst cycle, need be compared with Wind Volume, therefore the configuration of roots blower air quantity is higher, and wind supply quantity while normally producing is about 2/3 of nominal air delivery, all the other air quantity of 1/3 are emptying by surge tank, cause electric weight to waste in a large number.3, oxidation reaction thermal recovery fused salt circulation,, is reacted in a large number heat energy and is not utilized to function of environment heat emission by pipeline fused salt storage tank.
Summary of the invention
The present invention seeks to propose to overcome the energy-saving oxidation anthraquinone process units that existing production industry exists above problem.
The present invention includes blower fan, also comprise the molten anthracene still, anthracene vaporization still, blender, oxidator, spark arrester and the cooling cylinder that by pipeline, are connected in series successively, entrance point at described blender also connects hot-blast stove, also comprises the fused salt circulatory system of carrying out heat exchange with described oxidator; It is characterized in that: material-air heat exchanger is set in spark arrester, in the pipeline of the described fused salt circulatory system, is connected in series fused salt-air heat exchanger; The delivery outlet of blower fan connects air cushioning tank, three air outlet slits is set on air cushioning tank: primary outlet is connected to the air intlet of hot-blast stove by the first air flow rate adjustment valve; Second outlet is connected to the air intlet of material-air heat exchanger by the secondth air flow rate adjustment valve, the air outlet slit of material-air heat exchanger is connected to the air intlet of hot-blast stove again; The 3rd outlet connects the air intlet of fused salt-air heat exchanger by the 3rd air flow rate adjustment valve, the air outlet slit of described fused salt-air heat exchanger is also connected to the air intlet end of hot-blast stove again.
Operation principle of the present invention is: the cold air that adopts air cushioning tank that blower fan is supplied with is divided into three tunnels: first via cold air can directly enter the airduct that supplies of hot-blast stove; The second road cold air enters the material-air heat exchanger in spark arrester, the high-temperature material entering after reacting with oxidator in spark arrester carries out heat exchange, can make the material cooling in spark arrester, make to enter the cold air in material-air heat exchanger in spark arrester simultaneously and heated up, by the air outlet slit end of the material-air heat exchanger in spark arrester, entered the airduct that supplies of hot-blast stove; Third Road cold air enters and fused salt-air heat exchanger carries out heat exchange with heat from the fused salt circulatory system, and this air after heating enters hot-blast stove for airduct by the port of export of the air of fused salt-air heat exchanger.
The present invention takes full advantage of the oxidation reaction heat that high-temperature molten salt and high-temperature material are taken out of, by material-air heat exchanger preheating normal temperature air in fused salt-air heat exchanger and spark arrester, for hot-blast stove provides preheated air, after heat exchanger reclaims oxidation reaction heat energy, the EAT of hot-blast stove becomes 180 ℃~200 ℃ hot blasts from the normal temperature temperature of original device, greatly reduce the coal consumption of hot-blast stove, there is energy-conservation effect.
Separately, blower fan of the present invention, for adopting the roots blower of converter technique, can regulate air quantity according to technological requirement, produces anthraquinone per ton and can save power consumption 35% than original device.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention.
The specific embodiment
As shown in Figure 1, the present invention connects air cushioning tank 2 at the air outlet of frequency conversion roots blower 1, molten anthracene still 3, anthracene vaporization still 4, blender 5, oxidator 6, spark arrester 7 and multi-stage condensing case 8 are connected in series successively by pipeline, entrance point at blender 5 is also connected in series hot-blast stove 9, fused salt tank 10 is connected with oxidator 6, by the fused salt circulatory system, realizes heat exchange.Air cushioning tank 2 is serially connected on the air outlet and the pipeline between hot-blast stove 9 of frequency conversion roots blower 1.At the interior layout material-air heat exchanger 15 of spark arrester 7.
Air cushioning tank 2 is provided with three ports of export, first port of export is connected to supplying on airduct of hot-blast stove 9 by control valve 11 and pipeline, second port of export is connected to the entrance point of the air of fused salt-air heat exchanger 14 by control valve 12 and pipeline, the 3rd port of export is connected to the air intlet end of the material-air heat exchanger 15 in spark arrester 1 by control valve 13 and pipeline.
The fused salt import and export pipeline of fused salt-air heat exchanger 14 is serially connected in the fused salt circulatory system of oxidator 6 and fused salt tank 10, and the air outlet slit end of the material-air heat exchanger 15 in the port of export of the air system of fused salt heat exchanging device 14 and spark arrester 7 is all connected to supplying on airduct of hot-blast stove 9 by pipeline respectively.
Entrance point at anthracene vaporization still 4 is also connected with superheated steam generator 17 by control valve 16.
On the pipeline between blender 5 and oxidator 6, be connected in series stop valve 18, on the pipeline between stop valve 18 and blender 5, be connected in series atmospheric valve 19.
Claims (2)
1. energy-saving oxidation anthraquinone process units, comprise blower fan, also comprise the molten anthracene still, anthracene vaporization still, blender, oxidator, spark arrester and the cooling cylinder that by pipeline, are connected in series successively, entrance point at described blender also connects hot-blast stove, also comprises the fused salt circulatory system of carrying out heat exchange with described oxidator; It is characterized in that: material-air heat exchanger is set in spark arrester, in the pipeline of the described fused salt circulatory system, is connected in series fused salt-air heat exchanger; The delivery outlet of blower fan connects air cushioning tank, three air outlet slits is set on air cushioning tank: primary outlet is connected to the air intlet of hot-blast stove by the first air flow rate adjustment valve; Second outlet is connected to the air intlet of material-air heat exchanger by the secondth air flow rate adjustment valve, the air outlet slit of material-air heat exchanger is connected to the air intlet of hot-blast stove again; The 3rd outlet connects the air intlet of fused salt-air heat exchanger by the 3rd air flow rate adjustment valve, the air outlet slit of described fused salt-air heat exchanger is also connected to the air intlet end of hot-blast stove again.
2. energy-saving oxidation anthraquinone process units according to claim 1, is characterized in that described blower fan is for adopting the roots blower that frequency converter, variable-frequency motor are power source.
Priority Applications (1)
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CN201210210135.1A CN103506060B (en) | 2012-06-25 | 2012-06-25 | Energy-saving type oxyanthraquinone production device |
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CN201210210135.1A CN103506060B (en) | 2012-06-25 | 2012-06-25 | Energy-saving type oxyanthraquinone production device |
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CN103506060A true CN103506060A (en) | 2014-01-15 |
CN103506060B CN103506060B (en) | 2015-01-07 |
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CN201210210135.1A Expired - Fee Related CN103506060B (en) | 2012-06-25 | 2012-06-25 | Energy-saving type oxyanthraquinone production device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110002984A (en) * | 2019-04-30 | 2019-07-12 | 山西豪仑科化工有限公司 | A kind of system and method for anthraquinone upgrading |
CN110590527A (en) * | 2019-08-19 | 2019-12-20 | 浙江工业大学 | Process for continuously synthesizing anthraquinone by liquid phase method and synthesis system thereof |
US11183881B2 (en) | 2015-09-11 | 2021-11-23 | Yank Technologies, Inc. | Injection molding electroplating for three-dimensional antennas |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3855252A (en) * | 1968-07-15 | 1974-12-17 | Ashland Oil Inc | Liquid phase oxidation of condensed-ring aromatic hydrocarbons |
US4446070A (en) * | 1981-06-10 | 1984-05-01 | Hri, Inc. | Catalytic oxidation of polynuclear aromatic hydrocarbons |
CN202643600U (en) * | 2012-06-25 | 2013-01-02 | 江苏润江精细化工有限公司 | Energy-saving oxyanthraquinone production device |
-
2012
- 2012-06-25 CN CN201210210135.1A patent/CN103506060B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3855252A (en) * | 1968-07-15 | 1974-12-17 | Ashland Oil Inc | Liquid phase oxidation of condensed-ring aromatic hydrocarbons |
US4446070A (en) * | 1981-06-10 | 1984-05-01 | Hri, Inc. | Catalytic oxidation of polynuclear aromatic hydrocarbons |
CN202643600U (en) * | 2012-06-25 | 2013-01-02 | 江苏润江精细化工有限公司 | Energy-saving oxyanthraquinone production device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11183881B2 (en) | 2015-09-11 | 2021-11-23 | Yank Technologies, Inc. | Injection molding electroplating for three-dimensional antennas |
CN110002984A (en) * | 2019-04-30 | 2019-07-12 | 山西豪仑科化工有限公司 | A kind of system and method for anthraquinone upgrading |
CN110002984B (en) * | 2019-04-30 | 2024-01-02 | 山西豪仑科化工有限公司 | System and method for anthraquinone upgrading |
CN110590527A (en) * | 2019-08-19 | 2019-12-20 | 浙江工业大学 | Process for continuously synthesizing anthraquinone by liquid phase method and synthesis system thereof |
CN110590527B (en) * | 2019-08-19 | 2022-07-12 | 浙江工业大学 | Process for continuously synthesizing anthraquinone by liquid phase method and synthesis system thereof |
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