CN103505945B - A kind of method for suppersonic cleaning of VCV crosslinking unit screen plate - Google Patents
A kind of method for suppersonic cleaning of VCV crosslinking unit screen plate Download PDFInfo
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- CN103505945B CN103505945B CN201310431867.8A CN201310431867A CN103505945B CN 103505945 B CN103505945 B CN 103505945B CN 201310431867 A CN201310431867 A CN 201310431867A CN 103505945 B CN103505945 B CN 103505945B
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- screen plate
- rinse bath
- anhydrous alcohol
- cleaning
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Abstract
The present invention relates to the method for suppersonic cleaning of a kind of VCV crosslinking unit screen plate, its step includes that rinse bath is connected by cable with ultrasonic wave controller;Several screen plates are placed on the bottom of rinse bath;Anhydrous alcohol is poured in rinse bath, until the liquid level of ethanol covers screen plate 20mm;Anhydrous alcohol is heated by the temperature control heating device opened in rinse bath, until the temperature of anhydrous alcohol reaches 50 DEG C;Opening ultrasonic wave controller makes anhydrous alcohol vibrate, and is carried out the residue on screen plate, and scavenging period is 25~35 minutes;After cleaning completes, close power supply, take out screen plate, the quick volatile dry of ethanol.The cleaning device of the present invention is simple, the cleaning method providing a kind of screen plate of exploration, can effectively remove the residue in the aperture gathered on screen plate, cleans quickly, and speed is fast, and efficiency is high, solves screen plate for a long time and cleans difficult problem.
Description
Technical field
The present invention relates to electrical industry element purge field, particularly relate to the ultrasound wave of a kind of VCV crosslinking unit screen plate
Cleaning method.
Background technology
VCV crosslinking unit is vertical cross-linked polyethylene insulated cable production line, mainly for the production of extra-high-tension cable, supertension
The prescription of cable is the highest, especially superhigh voltage DC cable, and the degree of purity of insulating inner is required extremely harsh by it, and
The quality of insulating inner degree of purity directly affects the quality of cable, in order to improve insulation degree of purity, improves the quality of cable,
In addition to using ultra-clean Insulation Material, in addition it is also necessary to guaranteeing production equipment, especially insulate the clean of runner.
In production equipment, screen plate is crucial parts, and screen plate gathers aperture, and aperture about 4mm, hole depth reaches
20mm, the nearlyest 200 of the quantity in hole, the most cleaned filter plate is a complexity, very time-consuming laborious work, current one
As be all to use manual cleaning, and the residue adhered in being difficult to clean off hole, these residues do not cleaned out, normally
Production process in, easily come off along with constantly rinsing of stream, enter in cable insulation, cause cable quality problem.
Summary of the invention
The technical problem to be solved is to provide the method for suppersonic cleaning of a kind of VCV crosslinking unit screen plate, behaviour
Make simple, can effectively remove the residue in the aperture of screen plate.
The technical solution adopted for the present invention to solve the technical problems is: provide the ultrasonic of a kind of VCV crosslinking unit screen plate
Ripple cleaning method, including following operation sequence:
A () rinse bath is connected by cable with ultrasonic wave controller;
B several screen plates are placed on the bottom of rinse bath by ();
C anhydrous alcohol is poured in rinse bath by (), until the liquid level of ethanol covers screen plate 20mm;
Anhydrous alcohol is heated by d temperature control heating device that () opens in rinse bath, until the temperature of anhydrous alcohol reaches
To 50 DEG C;
E () opens ultrasonic wave controller makes anhydrous alcohol vibrate, and is carried out the residue on screen plate, institute
The working time of the ultrasonic wave controller stated is 30 minutes, and first 15 minutes of work are work continuously, after
Within 15 minutes, using discontinuous work, its ultrasound wave works 2 minutes, suspends 1 minute, repeats 4~5
Secondary.
F () has cleaned after, close power supply, take out screen plate, the quick volatile dry of ethanol.
Described rinse bath is put into the quantity of screen plate no less than 2.
Described rinse bath is that stainless steel material is made, and inwall cleaning.
Ultrasonic waves for cleaning is to utilize the cavitation of ultrasound wave that the dirt on body surface is clashed into, peeled off by cleanout fluid,
To reach to clean purpose.The ultrasonic acoustic pressure that can produce positive and negative alternation in cleanout fluid during propagation, forms jet, impacts cleaning part,
Simultaneously because nonlinear effect can produce acoustic streaming and micro-acoustic streaming, and ultrasonic cavitation can produce at a high speed micro-at solid and liquid surface
Jet, all these effects, it is possible to destroy dirt, remove or weaken border pollution layer, increase stirring, diffusion, accelerate
The dissolving of solubility dirt, the cleaning action of strengthening chemical.Every liquid can be dipped into and sound field has where
Cleaning action, is particularly well-suited to the cleaning of the extremely complex machine components of surface configuration.
Using anhydrous alcohol to be conducive to degreasing, and anhydrous alcohol is volatile, beneficially screen plate is dry, prevents
Filter plate is raw to be embroidered.
The moderate constant heating-up temperature using 50 DEG C is conducive to the evaporation rate controlling anhydrous alcohol to accelerate again the clear of residue
Except the decomposition in ethanol of speed, beneficially greasy dirt.
The second half section of ultrasound wave work uses discrete working method, is conducive to the residue in the aperture in screen plate
The most multistage removing, it is ensured that the integrity that residue is removed.
Beneficial effect
The present invention relates to the method for suppersonic cleaning of a kind of VCV crosslinking unit screen plate, clean device simple, exploration
The cleaning method of a kind of screen plate is provided, can effectively remove the residue in the aperture gathered on screen plate, clean quickly, speed
Degree is fast, and efficiency is high, solves screen plate for a long time and cleans difficult problem.
Accompanying drawing explanation
Fig. 1 is the plan structure figure of the device that the present invention uses;
Fig. 2 is the main TV structure figure of the device that the present invention uses.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is expanded on further.Should be understood that these embodiments be merely to illustrate the present invention and
It is not used in restriction the scope of the present invention.In addition, it is to be understood that after having read the content that the present invention lectures, people in the art
The present invention can be made various changes or modifications by member, and these equivalent form of values fall within the application appended claims equally and limited
Scope.
As shown in Figure 1-2, embodiments of the present invention relate to the method for suppersonic cleaning of a kind of VCV crosslinking unit screen plate,
Including following operation sequence:
A () rinse bath 2 is connected by cable with ultrasonic wave controller 1;
B several screen plates are placed on the bottom of rinse bath 2 by ();
C anhydrous alcohol is poured in rinse bath 2 by (), until the liquid level of ethanol covers screen plate 20mm;
Anhydrous alcohol is heated by d temperature control heating device that () opens in rinse bath 2, until the temperature of anhydrous alcohol
Reach 50 DEG C;
E () opens ultrasonic wave controller 1 makes anhydrous alcohol vibrate, and is carried out the residue on screen plate,
The working time of described ultrasonic wave controller 1 is 30 minutes, and first 15 minutes of work are work continuously,
Within latter 15 minutes, using discontinuous work, its ultrasound wave works 2 minutes, suspends 1 minute, repeats 4~5
Secondary.
F () has cleaned after, close power supply, take out screen plate, the quick volatile dry of ethanol.
Described rinse bath 2 is put into the quantity of screen plate no less than 2.
Described rinse bath 2 is made for stainless steel material, and inwall cleaning.
Embodiment 1
Three screen plates are placed on the bottom of rinse bath 2, open foraminate facing up the when of placement on screen plate, by nothing
The temperature of water-alcohol is heated to 50 DEG C, and keeps temperature constant state, and the working time of ultrasonic wave controller 1 is set to 30 points
Clock, first 15 minutes of work are work continuously, within latter 15 minutes, use discontinuous work, and its ultrasound wave works 2 minutes,
Suspending 1 minute, repeat 4~5 times, the most just screen plate takes out, and is placed in the room of dedusting, blows with fan, until
The ethanol on its surface volatilizees completely, it be observed that and does not find residue in the aperture on screen plate.
Claims (3)
1. a method for suppersonic cleaning for VCV crosslinking unit screen plate, including following operation sequence:
A () rinse bath (2) is connected by cable with ultrasonic wave controller (1);
B several screen plates are placed on the bottom of rinse bath (2) by ();
C anhydrous alcohol is poured in rinse bath (2) by (), until the liquid level of ethanol covers screen plate 20mm;
Anhydrous alcohol is heated by d temperature control heating device that () opens in rinse bath (2), until the temperature of anhydrous alcohol reaches
To 50 DEG C;
E () opens ultrasonic wave controller (1) makes anhydrous alcohol vibrate, and is carried out the residue on screen plate, institute
The working time of the ultrasonic wave controller (1) stated is 30 minutes, and first 15 minutes of work are work continuously, after
Within 15 minutes, using discontinuous work, its ultrasound wave works 2 minutes, suspends 1 minute, repeat 4~5 times;
F () has cleaned after, close power supply, take out screen plate, the quick volatile dry of ethanol.
Method for suppersonic cleaning the most according to claim 1, it is characterised in that: described rinse bath (2) puts into filtration
The quantity of plate is no less than 2.
Method for suppersonic cleaning the most according to claim 1, it is characterised in that: described rinse bath (2) is stainless steel
Material is made, and inwall cleaning.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310431867.8A CN103505945B (en) | 2013-09-18 | 2013-09-18 | A kind of method for suppersonic cleaning of VCV crosslinking unit screen plate |
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CN201310431867.8A CN103505945B (en) | 2013-09-18 | 2013-09-18 | A kind of method for suppersonic cleaning of VCV crosslinking unit screen plate |
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CN103505945A CN103505945A (en) | 2014-01-15 |
CN103505945B true CN103505945B (en) | 2016-08-10 |
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Families Citing this family (1)
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CN114307395A (en) * | 2021-11-11 | 2022-04-12 | 荣成碳纤维科技有限公司 | Efficient cleaning method for special precision filter disc for polyacrylonitrile-based carbon fiber dry-jet wet spinning |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3688780A (en) * | 1969-07-07 | 1972-09-05 | Herbert L Everroad | Air filter cleaning method |
CN2748150Y (en) * | 2004-03-11 | 2005-12-28 | 高彬 | Cleaning and regenerating arrangement of ceramics filtering board |
CN1721036A (en) * | 2005-06-23 | 2006-01-18 | 江苏省宜兴非金属化工机械厂 | Method and apparatus for cleaning microporous ceramic screen plate |
CN101147910A (en) * | 2007-10-08 | 2008-03-26 | 叶鹏 | Ion ultrasonic cleaning method and device thereof |
CN201586436U (en) * | 2009-12-12 | 2010-09-22 | 核工业烟台同兴实业有限公司 | Ultrasonic vibrator box lifting device |
-
2013
- 2013-09-18 CN CN201310431867.8A patent/CN103505945B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3688780A (en) * | 1969-07-07 | 1972-09-05 | Herbert L Everroad | Air filter cleaning method |
CN2748150Y (en) * | 2004-03-11 | 2005-12-28 | 高彬 | Cleaning and regenerating arrangement of ceramics filtering board |
CN1721036A (en) * | 2005-06-23 | 2006-01-18 | 江苏省宜兴非金属化工机械厂 | Method and apparatus for cleaning microporous ceramic screen plate |
CN101147910A (en) * | 2007-10-08 | 2008-03-26 | 叶鹏 | Ion ultrasonic cleaning method and device thereof |
CN201586436U (en) * | 2009-12-12 | 2010-09-22 | 核工业烟台同兴实业有限公司 | Ultrasonic vibrator box lifting device |
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