CN103498713B - Large-scale diesel engine energy-saving and noise-reducing security system - Google Patents

Large-scale diesel engine energy-saving and noise-reducing security system Download PDF

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Publication number
CN103498713B
CN103498713B CN201310459849.0A CN201310459849A CN103498713B CN 103498713 B CN103498713 B CN 103498713B CN 201310459849 A CN201310459849 A CN 201310459849A CN 103498713 B CN103498713 B CN 103498713B
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China
Prior art keywords
heat pipe
diesel engine
noise
exhaust emission
temperature sensor
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CN201310459849.0A
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CN103498713A (en
Inventor
董兴华
于兴军
张鹏飞
周建峰
赵涛
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Baoji Oilfield Machinery Co Ltd
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Baoji Oilfield Machinery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

The invention discloses a kind of large-scale diesel engine energy-saving and noise-reducing security system, including Thermoregulation, noise reduction and eliminostatic mechanism three part;Thermoregulation part includes the heat pipe of Guan Bi, and a part for heat pipe is looped around exhaust emission tube road outer surface, a part for heat pipe is looped around the outer surface of oil-water pipeline and water tank;Being provided with flow control valve in heat pipe, flow control valve is connected with controller;Diesel engine cylinder block opening's edge is provided with temperature sensor, temperature sensor outfan is connected by holding wire with controller, in exhaust emission tube road, it is communicated with lenticular deafener, at the adpting flange of single gas path pipe and profit pipeline, is provided with the shorting stub connecting two end flanges.Assembly of the invention, improves the thermal efficiency, to greatest extent the protection person and the safety of equipment.

Description

Large-scale diesel engine energy-saving and noise-reducing security system
Technical field
The invention belongs to mechanical equipment technical field, be specifically related to a kind of large-scale diesel engine energy-saving and noise-reducing safety System.
Background technology
The diesel engine that industrial circle uses, especially power at the large-scale diesel engine of more than 600KW, Three aspect problems below all existing during use:
1) heat utilization rate is low, and supply and demand are unbalanced: the 30%-35% that general diesel engine produces heat energy is Drain as waste gas, cause this partial heat not make full use of and waste;On the other hand, enter The cooling water temperature of diesel engine cylinder block is many to aspire for stability more than 60 DEG C, needs substantial amounts of energy heats water Temperature.Cold day underload operation, especially diesel engine unshielded by wind time, body operating temperature can be relatively low, Work at this temperature for a long time, do not do any protection and can damage the power-equipment of diesel engines.
2) operating noise is big: the deficiency that diesel engine designs due to smoke exhaust pipe, causes local location easy Produce gas swirl, hinder the discharge of gas, air flowing and the friction of smoke exhaust pipe cavity wall and then produce the biggest Noise, allow people be difficult to stand.
3) electrostatic problem ratio is more prominent: diesel engine pipeline operationally can be because of liquid flowing and pipe friction Produce electrostatic, and then sparking may be produced in the place that resistance is minimum, cause certain potential safety hazard.
Summary of the invention
It is an object of the invention to provide a kind of large-scale diesel engine energy-saving and noise-reducing security system, solve existing skill Present in art, heat utilization rate is low, exhaust noise big, the problem of local location accumulation electrostatic.
The technical solution adopted in the present invention is, a kind of large-scale diesel engine energy-saving and noise-reducing security system, including Thermoregulation, noise reduction and eliminostatic mechanism three part,
Thermoregulation part is, including the heat pipe of Guan Bi, a part for heat pipe is looped around and diesel engine The exhaust emission tube road outer surface of cylinder body connection, a part for heat pipe are looped around oil-water pipeline and water tank Outer surface;Being provided with flow control valve in heat pipe, flow control valve is connected with controller;At diesel oil Machine cylinder port edge is provided with the probe of temperature sensor, and temperature sensor outfan and controller pass through signal Line connects.
The large-scale diesel engine energy-saving and noise-reducing security system of the present invention, its feature also resides in:
Noise reduction part is, is communicated with lenticular deafener in exhaust emission tube road, and lenticular deafener is adopted By variable cross-section concave-convex type profile.
Eliminostatic mechanism is, at the adpting flange of single gas path pipe and profit pipeline, is provided with Connecting the shorting stub of two end flanges, all of shorting stub uses annular connected mode or radial pattern to connect successively The final ground connection of mode.
The invention has the beneficial effects as follows, it is ensured that while improving service efficiency, protect people to greatest extent The safety of body and equipment, innovative point is based primarily upon following three points:
1) heat energy in waste gas is applied to cool down in (heating) system by the introducing of heat conduction balanced controls, By cylinder of diesel engine temperature is stablized in the control of velocity of medium in heat pipe.
2) consider that discharge duct profile is reset by air flow feature, it is ensured that reduction exhaust resistance, Stable air flow velocity, the purpose of reduction noise.
3) according to pipeline rout feature, connected by annular and radioactivity connects the isoelectric level combined and connects Ground net mode, walks static guiding, reduces potential safety hazard.
Accompanying drawing explanation
Fig. 1 is Thermoregulation and the structural representation of noise reduction part of apparatus of the present invention;
Fig. 2 is the eliminostatic mechanism local location short circuit schematic diagram in apparatus of the present invention;
Fig. 3 is the short circuit schematic diagram at system pipeline of the eliminostatic mechanism in apparatus of the present invention.
In figure, the most lenticular deafener, 2. heat pipe, 3. heat conduction balanced controls, 4. eliminostatic mechanism, 5. temperature sensor, 6. exhaust emission tube road, 7. diesel engine cylinder block, 8. oil-water pipeline, 9. water tank, 10. Shorting stub.
Detailed description of the invention
The present invention is described in detail with detailed description of the invention below in conjunction with the accompanying drawings.
The structure of apparatus of the present invention is, including Thermoregulation part, noise reduction part and eliminostatic mechanism 4 Three parts,
With reference to Fig. 1, Thermoregulation part is, including the heat pipe 2 of Guan Bi, a part for heat pipe 2 It is looped around exhaust emission tube road 6 outer surface, a part of ring of heat pipe 2 connected with diesel engine cylinder block 7 It is wound on oil-water pipeline 8 and the outer surface of water tank 9;
Being provided with flow control valve in heat pipe 2, flow control valve is connected with controller, flow-control Valve forms heat conduction balanced controls 3 together with controller;Diesel engine cylinder block 7 opening's edge is provided with temperature sensing The probe of device 5, temperature sensor 5 outfan passes through holding wire with the controller in heat conduction balanced controls 3 Connect.
Heat conduction balanced controls 3(contains temperature sensor 5), mainly control heat pipe by flow control valve The speed of the velocity of medium in 2, it is achieved the effect of regulation heating (cooling), is improving heat utilization rate While also play thermoregulator effect.
With reference to Fig. 1, noise reduction part is, at exhaust emission tube road 6(near exit position) be communicated with recessed Male deafener 1.Lenticular deafener 1 uses variable cross-section concave-convex type profile, air inlet one end and diesel oil The air vent of machine cylinder body 7 connects, and one end, gas outlet is connected with exhaust emission tube road 6.Lenticular deafener 1 causes acoustic impedance to change according to pipeline section sudden change, makes partial noise reflect, and then sound wave interferes, Thus reduce outside radiated noise.
With reference to Fig. 2, Fig. 3, eliminostatic mechanism 4 is, eliminostatic mechanism 4 will on single pipeline Adpting flange joint (or joint of joint) both sides short circuit, and at termination ground connection (PE);Meanwhile, Eliminostatic mechanism 4 uses annular to connect in whole pipe-line system and radioactivity connects the side combined Formula, is integrally formed isoelectric level, simultaneously by terminal ground connection (PE).
Connect between the abutted flange of 1, No. 2 ends of fuel pipe of diesel engine and have shorting stub 10, Connect between the abutted flange of 1, No. 2 ends of crude oil pipe and have shorting stub 10, at liquefaction gas pipe 1,2 Connecting between the abutted flange of number end has shorting stub 10, all of shorting stub 10 to use annular successively Connected mode or the final ground connection of radial pattern connected mode, constitute the eliminostatic mechanism 4 that the present invention is total.
The operation principle of apparatus of the present invention is:
1) utilization efficiency of heat energy is improved.Based on heat conduction balanced controls 3, one is by temperature sensor 5, It is built into cylinder body water inlet detection water temperature, and result is fed back to device body;Two is heat conduction balancing machine The controller of structure 3, it is according to the flow velocity of the feedback control internal liquid medium of temperature sensor;Three is to lead Heat pipe 2, a part for heat pipe 2 is wrapped in exhaust emission tube road 6 outer surface, passes through heat exchange method It is applied to the heat circulation in waste gas heat in (cooling) system (absorption heat), heat pipe 2 simultaneously Another part be wrapped in oil-water pipeline 8 and water tank 9 outer surface, the heat energy that will be obtained by endless form It is applied to interior media and (release heat) is heated or cooled, be used for heating (or cooling) its interior media, Ensure the temperature needed for normal work.
Owing to heat exchange is that a relative dynamic process is (when in heat pipe, medium temperature is higher than heated object Time, it is the process of heating;When in heat pipe, medium temperature is less than heated object, it is the process of cooling), So improving the thermoregulator effect that also plays while heat utilization rate: when heat pipe cross-sectional area and When the temperature in exhaust emission tube road is certain value (or amplitude of variation is little), flow media in heat pipe Temperature height be dependent on the speed of flow velocity: when the temperature is too low, this device just reduces flow velocity and improves The temperature of heating (water tank and pipeline);When temperature is too high, it just improve flow velocity reduce (water tank and Pipeline) temperature.
2) noise is substantially eliminated.It can be seen from figure 1 that lenticular deafener 1 is concavo-convex the most alternate Shape, the artificial pipeline section mutation content that increases, the structure of employing " lenticular deafener ", utilize sound Sound propagation characteristic, i.e. pipeline section sudden change causes acoustic impedance to change, makes partial noise reflect, and then sound wave Interfere, thus reduce outside radiated noise.
3) electrostatic accumulation is prevented.Move towards feature according to pipeline and electrical grounding net is set.At single pipeline Upper employing shorting stub 10 is by flange both sides short circuit, and termination ground connection (PE) (referring to Fig. 2);At pipe Road system carries out annular connect and radioactivity connects the mode that combines, isoelectric level is made one whole Body, guarantees earthing effect by certain Safety Redundancy, simultaneously by terminal ground connection (PE), it is ensured that no Have static focus (referring to Fig. 3).Guarantee because of liquid flowing and pipe friction produced by electrostatic by time Lead away, reduce unsafe risk.
The work process of apparatus of the present invention is, before starting diesel engine, first at diesel engine cylinder block exhaust opening And between exhaust emission tube road 6, lenticular deafener 1 is connected, by heat pipe 2 and heat conduction balancing machine Structure 3 puts in place according to (Fig. 1) connection, simultaneously according to diesel engine different model, by heat conduction balanced controls 3 Running parameter be arranged in preset range;According to pipe-line system, eliminostatic mechanism 4 is moved towards feature enter Row annular connects and radioactivity connects the mode combined, and isoelectric level is integrally formed, simultaneously will eventually Point ground connection (PE), finally, then completes Insulation monitoring and the ground connection of heat conduction balanced controls 3 of heat pipe 2 Detection, it is possible to employ.
Apparatus of the present invention, effective to all diesel engines, equally applicable to the machine using liquefaction gas.

Claims (1)

1. a large-scale diesel engine energy-saving and noise-reducing security system, it is characterised in that: include Thermoregulation part, Noise reduction part and eliminostatic mechanism (4) three part,
Described Thermoregulation part is, including the heat pipe (2) of Guan Bi, of heat pipe (2) Divide and be looped around exhaust emission tube road (6) outer surface, the heat pipe (2) connected with diesel engine cylinder block (7) A part be looped around oil-water pipeline (8) and the outer surface of water tank (9);Peace in heat pipe (2) Equipped with flow control valve, flow control valve is connected with controller;Arrange in diesel engine cylinder block (7) opening's edge Having the probe of temperature sensor (5), temperature sensor (5) outfan is with controller by holding wire even Connect;
Described noise reduction part is, is communicated with lenticular deafener (1) in exhaust emission tube road (6), Lenticular deafener (1) uses variable cross-section concave-convex type profile;
Described eliminostatic mechanism (4) is, at single gas path pipe and the adpting flange of profit pipeline Place, is provided with the shorting stub (10) connecting two end flanges, and all of shorting stub (10) uses successively Annular connected mode or the final ground connection of radial pattern connected mode.
CN201310459849.0A 2013-09-29 2013-09-29 Large-scale diesel engine energy-saving and noise-reducing security system Expired - Fee Related CN103498713B (en)

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CN201310459849.0A CN103498713B (en) 2013-09-29 2013-09-29 Large-scale diesel engine energy-saving and noise-reducing security system

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CN201310459849.0A CN103498713B (en) 2013-09-29 2013-09-29 Large-scale diesel engine energy-saving and noise-reducing security system

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CN103498713B true CN103498713B (en) 2016-08-17

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2175832Y (en) * 1993-09-11 1994-08-31 李建新 Device for utilizing heat energy of automobile tail-gas
CN1818358A (en) * 2006-03-09 2006-08-16 金安桐 Tailed gas heat recovering and utilizing device of IC engine
CN102042064A (en) * 2009-10-21 2011-05-04 通用汽车环球科技运作公司 Exhaust heat recovery for transmission warm-up

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0625541B2 (en) * 1987-10-31 1994-04-06 株式会社土屋製作所 Cooling water control device for heat exchanger
KR101526604B1 (en) * 2009-12-02 2015-06-05 현대자동차주식회사 Exhaust heat recovery device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2175832Y (en) * 1993-09-11 1994-08-31 李建新 Device for utilizing heat energy of automobile tail-gas
CN1818358A (en) * 2006-03-09 2006-08-16 金安桐 Tailed gas heat recovering and utilizing device of IC engine
CN102042064A (en) * 2009-10-21 2011-05-04 通用汽车环球科技运作公司 Exhaust heat recovery for transmission warm-up

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