CN103497557A - Flame-retardant hard polyurethane foam - Google Patents

Flame-retardant hard polyurethane foam Download PDF

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Publication number
CN103497557A
CN103497557A CN201310435567.7A CN201310435567A CN103497557A CN 103497557 A CN103497557 A CN 103497557A CN 201310435567 A CN201310435567 A CN 201310435567A CN 103497557 A CN103497557 A CN 103497557A
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China
Prior art keywords
mass parts
flame retardant
polyurethane foam
dsu
hard polyurethane
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Pending
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CN201310435567.7A
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Chinese (zh)
Inventor
钱立军
辛菲
冯发飞
汤朔
邱勇
孙楠
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Beijing Technology and Business University
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Beijing Technology and Business University
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Application filed by Beijing Technology and Business University filed Critical Beijing Technology and Business University
Priority to CN201310435567.7A priority Critical patent/CN103497557A/en
Publication of CN103497557A publication Critical patent/CN103497557A/en
Pending legal-status Critical Current

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Abstract

The invention relates to hard polyurethane foam with efficient flame retardant property, which is compounded by an intumescent flame retardant, a solid flame retardant and a liquid flame retardant in a multielement manner. The hard polyurethane foam is prepared by adopting the following steps: with polyether polyol, a catalyst, a foaming agent, a foam stabilizer, the intumescent flame retardant, the solid flame retardant and the liquid flame retardant as raw materials, mechanically stirring and mixing the raw materials at normal temperature according to a certain proportion, and mixing and foaming the raw materials with polyisocyanate to obtain the flame-retardant hard polyurethane foam finally.

Description

A kind of flame retarded rigid polyurethane foams
Technical field
The present invention relates to a kind ofly by expansion type flame retardant and the composite composition with highly effective flame-retardant characteristic of solid-state fire retardant, belong to the mode of utilizing the multiple material compounded combination and obtain the technical field with flame retardant properties material.
Background technology
Hard polyurethane foams (RPUF) because thermal conductivity is low, ultimate compression strength is high, light weight, cohesiveness be good, be easy to the series of advantages such as processing, therefore in construction wall energy-saving heat preserving field, have a wide range of applications; The alternative traditional inorganic heat insulation materials of polymer porous plastics such as employing urethane are widely used in building field has become one of important measures of various countries' sustainable development economy, save energy.
The hard polyurethane foam warming plate self is exposed to very easily burning under thermal source or burning things which may cause a fire disaster, and flame propagation velocity is very fast, and its LOI value is only 19.2%, and therefore, this material need to improve energetically its flame retardant properties when building field is further applied.
At present, two kinds of main paties of the inflammable problem of solution hard polyurethane foam warming plate are: one, by using fire retardant to carry out flame-retardant modified to the warming plate core; Two, by using the organic or inorganic fire retardant to do fire-retardant finish to the warming plate surface.
For example, number of patent application 201220017493.6 discloses a kind of six cladded type flame retardant polyurethane thermal insulating composite panels, and its characteristics are that its six faces are coated by fire-retardant cement-based interface felt, have surface flame-retardant performance preferably; Similarly, 201020232569.8 disclose a kind of waterproof thermal-insulated fireproof decorative integral board, and same effects on surface has been done fire-retardant finish.
The present invention mainly solves the inflammable problem in hard polyurethane foam surface by fire-retardant finish is done to flame retardant coating in the warming plate surface.
Summary of the invention
The present invention adopt expansion type flame retardant and solid-state fire retardant composite, after liquid adhesive fully mixes, be coated on hard polyurethane foam warming plate surface and prepare fire protection coating.
Raw materials used: hard polyurethane foam warming plate, expansion type flame retardant (technical grade), solid-state fire retardant (technical grade), liquid adhesive (technical grade).
For technical scheme of the present invention further is described, listed following detailed content:
Described liquid adhesive is a kind of in Xylo-Mucine, nylon 12, formaldehyde polyvinyl acetal, ethene-vinyl acetate copolymer hot melt adhesive, Acrylate Emulsion Adhesive.
Described expansion type flame retardant is one or more in ammonium polyphosphate/tetramethylolmethane/trimeric cyanamide tri compound fire retardant, expansible black lead, vermiculite.
Preferably, described expansion type flame retardant is during containing ammonium polyphosphate/tetramethylolmethane/trimeric cyanamide, ammonium polyphosphate: tetramethylolmethane: trimeric cyanamide=10-80 mass parts: 5-40 mass parts: 5-50 mass parts.
Described solid-state fire retardant is one or more in magnesium hydroxide, aluminium hydroxide, red phosphorus, triphenylphosphate.
Concrete preparation method of the present invention is:
Get liquid adhesive 100 mass parts, add expansion type flame retardant 10-100 mass parts, add solid-state fire retardant 0-100 mass parts.
According to above-mentioned composition configuration proportion, first expansion type flame retardant, solid-state fire retardant and liquid adhesive are at room temperature fully stirred to 2-60 minute, the mixture that obtains mixing, again this mixture is sprayed hard polyurethane foam warming plate surface, control the thickness 0.1-2 millimeter of coating, finally in baking oven, constant temperature keeps 0.1 hour-12 hours, after having solidified, obtains having the hard polyurethane foam warming plate of retardant surfaces.
Utilize the inventive method, comprehensive expansion type flame retardant rear expansion and the solid-state fire retardant dual iris action that rear decomposition produces that is heated that is heated, the transmission of external heat to the core part can be suppressed to a great extent, therefore, the fire-retardant of hard polyurethane foam warming plate surface can be realized; Use coat-thickness of the present invention in the time of 0.1 millimeter, while adopting spirit lamp to light, the Polyurethane Thermal Insulation Building Materials burning time is postponed 35 minutes; Coat-thickness is in the time of 1.0 millimeters, and while adopting spirit lamp to light, the Polyurethane Thermal Insulation Building Materials burning time is postponed more than 2 hours.
Embodiment
Embodiment 1 takes Acrylate Emulsion Adhesive 100 mass parts, add expansion type flame retardant: ammonium polyphosphate 20 mass parts, tetramethylolmethane 10 mass parts, trimeric cyanamide 15 mass parts, add magnesium hydroxide 20 mass parts, at room temperature fully stir 10 minutes, to obtain uniform mixture, again this mixture is sprayed hard polyurethane foam warming plate surface, control the thickness of coating, finally in baking oven, constant temperature keeps 0.5 hour, taking out thickness measuring is 0.5 millimeter, while adopting spirit lamp to light, the Polyurethane Thermal Insulation Building Materials burning time is postponed more than 1 hour.
Embodiment 2 takes Acrylate Emulsion Adhesive 100 mass parts, add expansion type flame retardant: ammonium polyphosphate 20 mass parts, tetramethylolmethane 10 mass parts, trimeric cyanamide 15 mass parts, add aluminium hydroxide 20 mass parts, at room temperature fully stir 10 minutes, to obtain uniform mixture, again this mixture is sprayed hard polyurethane foam warming plate surface, control the thickness of coating, finally in baking oven, constant temperature keeps 0.5 hour, taking out thickness measuring is 0.3 millimeter, while adopting spirit lamp to light, the Polyurethane Thermal Insulation Building Materials burning time is postponed more than 48 minutes.
Embodiment 3 takes Acrylate Emulsion Adhesive 100 mass parts, add expansion type flame retardant: ammonium polyphosphate 20 mass parts, tetramethylolmethane 10 mass parts, trimeric cyanamide 15 mass parts, add magnesium hydroxide 20 mass parts, at room temperature fully stir 10 minutes, to obtain uniform mixture, again this mixture is sprayed hard polyurethane foam warming plate surface, control the thickness of coating, finally in baking oven, constant temperature keeps 0.5 hour, taking out thickness measuring is 0.5 millimeter, 700 ℃ of lower calcinations 10 seconds, the thickness that surface increases was 0.8 millimeter.
Embodiment 4 weighing polyvinyl alcohol formal glue 100 mass parts, add expansion type flame retardant: ammonium polyphosphate 30 mass parts, tetramethylolmethane 10 mass parts, trimeric cyanamide 20 mass parts, add aluminium hydroxide 25 mass parts, at room temperature fully stir 10 minutes, to obtain uniform mixture, again this mixture is sprayed hard polyurethane foam warming plate surface, control the thickness of coating, finally in baking oven, constant temperature keeps 0.5 hour, taking out thickness measuring is 0.5 millimeter, 500 ℃ of lower calcinations 10 seconds, the thickness that surface increases was 0.6 millimeter.
Embodiment 5 weighing polyvinyl alcohol formal glue 100 mass parts, add expansion type flame retardant: ammonium polyphosphate 30 mass parts, tetramethylolmethane 10 mass parts, trimeric cyanamide 20 mass parts, add aluminium hydroxide 25 mass parts, at room temperature fully stir 10 minutes, to obtain uniform mixture, again this mixture is sprayed hard polyurethane foam warming plate surface, control the thickness of coating, finally in baking oven, constant temperature keeps 0.5 hour, taking out thickness measuring is 0.5 millimeter, 600 ℃ of lower calcinations 10 seconds, the thickness that surface increases was 0.9 millimeter.
Embodiment 6 weighing polyvinyl alcohol formal glue 100 mass parts, add expansion type flame retardant: ammonium polyphosphate 30 mass parts, tetramethylolmethane 10 mass parts, trimeric cyanamide 20 mass parts, add magnesium hydroxide 25 mass parts, at room temperature fully stir 10 minutes, to obtain uniform mixture, again this mixture is sprayed hard polyurethane foam warming plate surface, control the thickness of coating, finally in baking oven, constant temperature keeps 0.5 hour, taking out thickness measuring is 0.5 millimeter, 700 ℃ of lower calcinations 10 seconds, the thickness that surface increases was 1.3 millimeters.

Claims (2)

1. a flame retarded rigid polyurethane foams, it is characterized in that polyurethane foam combination is polyether glycol 100 mass parts, catalyzer 1-10 mass parts, whipping agent 15-40 mass parts, suds-stabilizing agent 1-15 mass parts, expanding fire retardant composition 3-100 mass parts, solid-state flame retardant composition 3-100 mass parts, liquid combustion inhibitor composition 1-100 mass parts, polyisocyanates 100-200 mass parts.
2. a kind of flame retarded rigid polyurethane foams according to claim 1, is characterized in that the polyether glycol in polyurethane foam combination is one or more in DSU-365, DSU-380A, DSU-450L, DSU-450M, DSU-450K; Catalyzer is two dimethylamino ethyl ether, N, N-dimethylaminoethyl-N-methylamino ethanol, pentamethyl-diethylenetriamine, N, in N-dimethylcyclohexylamine, 30% potassium oleate solution, 30% liquor kalii acetici, N-methyl bicyclic hexyl amine one or more; Whipping agent is one or more in water, Skellysolve A, pentamethylene, HFC-152a, HCFC-141b, HCFC-142b; Suds-stabilizing agent is organosilicone surfactants, is specially one or more in AK-8801, AK-8803, AK-8808, AK-8812, AK-8818; The expansion type flame retardant ratio of quality and the number of copies is expansible black lead: ammonium polyphosphate/tetramethylolmethane/trimeric cyanamide=5-75 mass parts: 5-25 mass parts; The composition of ammonium polyphosphate/tetramethylolmethane/trimeric cyanamide mixture is ammonium polyphosphate: tetramethylolmethane: trimeric cyanamide=5-25 mass parts: 2-25 mass parts: 4-25 mass parts; Solid-state flame retardant composition is one or more in magnesium hydroxide, aluminium hydroxide, red phosphorus, triphenylphosphate; The liquid combustion inhibitor composition be dimethyl methyl phosphonate, dihydroxyphenyl propane two-(phenylbenzene) phosphoric acid ester, Resorcinol be two-one or more in (phenylbenzene) phosphoric acid ester and oligomerization phosphate polyalcohol, and must contain containing the phosphorus type flame retardant oligomerization phosphate polyalcohol, its consumption is the 1-60 mass parts; Polyisocyanates is the polyphenyl polymethylene isocyanic ester.
CN201310435567.7A 2013-09-24 2013-09-24 Flame-retardant hard polyurethane foam Pending CN103497557A (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104193934A (en) * 2014-06-10 2014-12-10 方大锦化化工科技股份有限公司 Preparing method of polymer polyol used for environmental friendly polyurethane block flexible foam
CN104788640A (en) * 2015-04-28 2015-07-22 南通苏东新型外墙保温板有限公司 Preparation method of flame-retardant hard foam polyurethane
CN104877106A (en) * 2015-06-05 2015-09-02 苏州市湘园特种精细化工有限公司 Flame-retardant rigid foam material and preparation method thereof
CN104945596A (en) * 2015-06-25 2015-09-30 安徽志诚机电零部件有限公司 Raw material mixing method used when automobile thermal insulating layer is manufactured
CN105801804A (en) * 2016-05-24 2016-07-27 吉林省泽希科技发展有限公司 Environment-friendly fire-proof sealing material and preparation method thereof
CN106478920A (en) * 2016-10-20 2017-03-08 天津城建大学 A kind of inorganic compounding flame retardant polyurethane rigid foam material and preparation method thereof
CN106497026A (en) * 2016-10-18 2017-03-15 汪培杰 A kind of preparation method of fire resistant doorsets packing material
CN106674436A (en) * 2016-12-15 2017-05-17 同济大学 Preparation method of flame-retardant sound insulation type ultraviolet light cured polyurethane foamed plastic
CN107033581A (en) * 2017-04-18 2017-08-11 公安部四川消防研究所 Flame retardant polyurethane material, its processing method and fire retardant used
CN109503792A (en) * 2018-11-08 2019-03-22 青岛正能交通装备有限公司 A kind of polyurethane foam standard EMU operation bench mask and preparation method thereof
CN109851740A (en) * 2019-01-22 2019-06-07 安徽中科都菱商用电器股份有限公司 The foamed heat-insulating material and preparation method thereof of medical ultra low temperature freezer
CN109912837A (en) * 2019-03-18 2019-06-21 华南理工大学 A kind of hydrophobicity graphene aerogel coating flame retarded rigid polyurethane foams and preparation method thereof
CN110054751A (en) * 2019-04-23 2019-07-26 徐州工程学院 A kind of temp auto-controlled flame retardant polyurethane thermal insulation material and preparation method thereof
CN114573774A (en) * 2022-03-03 2022-06-03 李慧芬 Melamine hard bubble closed-cell material and preparation method and application thereof
CN116041823A (en) * 2022-12-29 2023-05-02 金旸(厦门)新材料科技有限公司 Halogen-free intumescent flame-retardant antistatic thermoplastic elastomer composite foaming material and preparation method thereof

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CN101487297A (en) * 2009-01-19 2009-07-22 夏良强 Production method for multifunctional rigid foam polyurethane composite heat-conservation board
CN101899255A (en) * 2010-08-05 2010-12-01 浙江华彩化工有限公司 Low-resistance static conducting powder coating as well as preparation method and application thereof
CN102408535A (en) * 2011-11-23 2012-04-11 吴江明峰聚氨酯制品有限公司 Plant fiber-enhanced rigid polyurethane foam plastic
CN102558482A (en) * 2011-12-29 2012-07-11 上海东大聚氨酯有限公司 Environment-friendly flame-retardant polyurethane wood-imitation material

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Publication number Priority date Publication date Assignee Title
CN1437631A (en) * 2000-06-22 2003-08-20 阿克佐诺贝尔股份有限公司 Flame retardant blend for intumescent flexibel polyurethane foam
CN101407629A (en) * 2008-11-25 2009-04-15 张鼎周 High flame-retardant vermiculite polyurethane composite material and preparation thereof
CN101487297A (en) * 2009-01-19 2009-07-22 夏良强 Production method for multifunctional rigid foam polyurethane composite heat-conservation board
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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104193934A (en) * 2014-06-10 2014-12-10 方大锦化化工科技股份有限公司 Preparing method of polymer polyol used for environmental friendly polyurethane block flexible foam
CN104193934B (en) * 2014-06-10 2016-04-06 方大锦化化工科技股份有限公司 Environmentally friendly polymer polyatomic alcohol preparation method
CN104788640A (en) * 2015-04-28 2015-07-22 南通苏东新型外墙保温板有限公司 Preparation method of flame-retardant hard foam polyurethane
CN104877106A (en) * 2015-06-05 2015-09-02 苏州市湘园特种精细化工有限公司 Flame-retardant rigid foam material and preparation method thereof
CN104945596A (en) * 2015-06-25 2015-09-30 安徽志诚机电零部件有限公司 Raw material mixing method used when automobile thermal insulating layer is manufactured
CN105801804A (en) * 2016-05-24 2016-07-27 吉林省泽希科技发展有限公司 Environment-friendly fire-proof sealing material and preparation method thereof
CN106497026A (en) * 2016-10-18 2017-03-15 汪培杰 A kind of preparation method of fire resistant doorsets packing material
CN106478920A (en) * 2016-10-20 2017-03-08 天津城建大学 A kind of inorganic compounding flame retardant polyurethane rigid foam material and preparation method thereof
CN106674436A (en) * 2016-12-15 2017-05-17 同济大学 Preparation method of flame-retardant sound insulation type ultraviolet light cured polyurethane foamed plastic
CN107033581A (en) * 2017-04-18 2017-08-11 公安部四川消防研究所 Flame retardant polyurethane material, its processing method and fire retardant used
CN107033581B (en) * 2017-04-18 2020-04-07 公安部四川消防研究所 Flame-retardant polyurethane material, processing method thereof and flame retardant used by same
CN109503792A (en) * 2018-11-08 2019-03-22 青岛正能交通装备有限公司 A kind of polyurethane foam standard EMU operation bench mask and preparation method thereof
CN109851740A (en) * 2019-01-22 2019-06-07 安徽中科都菱商用电器股份有限公司 The foamed heat-insulating material and preparation method thereof of medical ultra low temperature freezer
CN109912837A (en) * 2019-03-18 2019-06-21 华南理工大学 A kind of hydrophobicity graphene aerogel coating flame retarded rigid polyurethane foams and preparation method thereof
CN109912837B (en) * 2019-03-18 2021-09-21 华南理工大学 Flame-retardant rigid polyurethane foam with hydrophobic graphene aerogel coating and preparation method thereof
CN110054751A (en) * 2019-04-23 2019-07-26 徐州工程学院 A kind of temp auto-controlled flame retardant polyurethane thermal insulation material and preparation method thereof
CN114573774A (en) * 2022-03-03 2022-06-03 李慧芬 Melamine hard bubble closed-cell material and preparation method and application thereof
CN116041823A (en) * 2022-12-29 2023-05-02 金旸(厦门)新材料科技有限公司 Halogen-free intumescent flame-retardant antistatic thermoplastic elastomer composite foaming material and preparation method thereof
CN116041823B (en) * 2022-12-29 2023-11-03 金旸(厦门)新材料科技有限公司 Halogen-free intumescent flame-retardant antistatic thermoplastic elastomer composite foaming material and preparation method thereof

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Application publication date: 20140108