CN103497001B - Automatic rotation device for porcelain insulator staining - Google Patents
Automatic rotation device for porcelain insulator staining Download PDFInfo
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- CN103497001B CN103497001B CN201310322680.4A CN201310322680A CN103497001B CN 103497001 B CN103497001 B CN 103497001B CN 201310322680 A CN201310322680 A CN 201310322680A CN 103497001 B CN103497001 B CN 103497001B
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Abstract
The invention relates to an automatic rotation device for porcelain insulator staining. The device comprises a motor, a motor control system, a transmission system, a transmission control system, a operating console, and rotating chucks; the transmission system is connected with an output shaft of the motor; the rotating chucks are disposed on the operating console; the rotating chucks are connected with the transmission system; the motor is electrically connected with the motor control system; the transmission system is electrically connected with the transmission control system. The transmission control system comprises switches and an electromagnetic controller; each transmission shaft corresponds to a control switch; the position, in a vertical direction, of a gearshift device in the electromagnetic controller is controlled by controlling the on/off of the switch, so as to control whether the transmission shaft corresponding to the switch contacts or does not contact with the motor; when the transmission shaft does not contact with the motor, the transmission shaft does not rotate. The transmission control system controls the transmission shafts, and then indirectly controls the rotation or stop of each chuck. The device of the invention is ingenious in design, simple in operation, and high in practicality, can effectively save manpower cost and time cost, and can be widely used in research of artificial pollution flashover characteristic of long composite insulator strings.
Description
Technical field
The present invention is that a kind of porcelain insulator stains with automatic rotating device, belongs to porcelain insulator and stains the renovation technique using automatic rotating device.
Background technology
Line insulator is in running, and surface deposition one deck is filthy, under the meteorological conditions such as mist, dew, drizzle, pollution flashover can occur, cause power outage.Pollution flashover is the chief threat of safe operation of power system, in several electric discharges such as pollution flashover, wet sudden strains of a muscle, ice sudden strains of a muscle, lightning stroke flashover, switching impulse flashover, to power system harm maximum be pollution flashover, the loss that pollution flashover accident causes is struck by lightning more than 10 times that lose.In order to avoid with the harm reducing transmission line of electricity pollution flashover accident and bring to power system, rational artificial pollution test must be passed through, the actual state of simulating nature circle filth is verified its lending analysis, seeks with this ameliorative measure that prevents pollution flashover from occurring.
Porcelain insulator has good insulating properties, chemical stability and good environmental suitability, is easy to dismounting simultaneously, and assembling flexibly, is widely used in the circuit of various electric pressure.For the research of porcelain insulator pollution flashover problem, had the history of more than 100 year, every country have accumulated rich experience.At present, various countries are mainly undertaken by artificial pollution flashover test for the research of porcelain insulator Flashover Characteristics.Artificial pollution test can more artificial control easily change experimental condition as required, available better simply equipment obtains many experimental results in the short period of time, be convenient to make statistical analysis, can conclude the natural environment of complexity and simplify simultaneously, utilize multiple means of testing to carry out minute observation, be convenient to the research carrying out Mechanism of Contamination Flashover.
Staining the preparation of porcelain insulator test product, is the important step of artificial pollution flashover test.Domesticly at present quantitative brushing method is generally adopted to carry out artificial contamination.Quantitative brushing method brushing amount is easy to control, simple to operate, but due to the restriction by painter's technology and qualification, the uniformity of brushing is comparatively difficult to ensure card, and efficiency is lower simultaneously.
Summary of the invention
The object of the invention is to consider the problems referred to above and a kind of back work for quantitative brushing method is provided, can increase work efficiency greatly, ensure that the porcelain insulator of the uniformity of brushing result stains and use automatic rotating device.The present invention is reasonable in design, convenient and practical.
Technical scheme of the present invention is: porcelain insulator of the present invention stains with automatic rotating device, include motor, electric machine control system, transmission system, driving control system, operating desk, rotary chuck, wherein transmission system is connected with the output shaft of motor, rotary chuck is installed on operating desk, and rotary chuck is connected with transmission system, motor is electrically connected with electric machine control system, and transmission system is electrically connected with driving control system.
The present invention adopts the structure comprising motor, electric machine control system, transmission system, driving control system, operating desk, 6 groups of rotatable chuck, wherein control system is provided with gauge tap and governing system, gauge tap controls the opening and closing of motor, the rotating speed of governor system control motor.Driving control system is made up of switch and electromagnetic controller, the corresponding gauge tap of every road power transmission shaft, by the opening and closing of gauge tap, the position of gearshift in the vertical direction in electromagnetic controller can be controlled, whether contact with motor to control this road power transmission shaft, when not contacting, power transmission shaft does not rotate.Control power transmission shaft by driving control system, indirectly control rotation and the stopping of each chuck.Chuck, for clamping insulator pin, drives porcelain or glass insulator to rotate.The present invention designs ingenious, simple to operate, practical, can effectively save human cost and time cost, can be widely used in the artificial Flashover Characteristics research of long string composite insulator.The present invention is used for the back work of quantitative brushing method, can increase work efficiency greatly, ensures the uniformity of brushing result.
Accompanying drawing explanation
Fig. 1 is that the porcelain insulator that the present invention proposes stains the front view using automatic rotating device.
Fig. 2 is that the porcelain insulator that the present invention proposes stains the top view using automatic rotating device.
Fig. 3 is that the porcelain insulator that the present invention proposes stains the work sheet using automatic rotating device.
Detailed description of the invention
Embodiment:
Structural representation of the present invention as shown in Figure 1, 2, 3, porcelain insulator of the present invention stains with automatic rotating device, include motor 1, electric machine control system 2, transmission system 3, driving control system 4, operating desk 5, rotary chuck 6, wherein transmission system 3 is connected with the output shaft of motor 1, rotary chuck 6 is installed on operating desk 5, and rotary chuck 6 is connected with transmission system 3, motor 1 is electrically connected with electric machine control system 2, and transmission system 3 is electrically connected with driving control system 4.
In the present embodiment, above-mentioned transmission system 3 is made up of 6 road power transmission shafts.
In the present embodiment, above-mentioned driving control system 4 is made up of gauge tap and electromagnetic controller, the corresponding gauge tap of every road power transmission shaft, by the opening and closing of gauge tap, the position of gearshift in the vertical direction in electromagnetic controller can be controlled, whether control this road power transmission shaft with this to contact with described motor, when not contacting, power transmission shaft does not rotate.
In the present embodiment, above-mentioned electric machine control system 2 is provided with the governing system of the gauge tap of the opening and closing controlling motor 1 and the rotating speed of control motor 1.The rotating speed that governing system can control motor is 0 ~ 15 rev/min.
In the present embodiment, aforesaid operations platform 5 is circular, and diameter is 200cm, take initial point as the center of circle, is dispersed with 6 groups of rotary chucks 6 radially.Each rotary chuck 6 is connected with each power transmission shaft of described transmission system.Power transmission shaft can be controlled by described driving control system, indirectly control rotation and the stopping of each rotary chuck 6.
In the present embodiment, above-mentioned rotary chuck 6 can be undertaken unclamping and locking by spanner, and during spanner locking, rotary chuck 6, for clamping insulator pin, drives porcelain or glass insulator to rotate together.In the present embodiment, chuck is made up of three clamp, and each clamp all wrap up with rubber.Can not be bad by folder with available protecting insulator pin.
Operation principle of the present invention is as follows: as depicted in figs. 1 and 2, and when starting working, operation spanner makes locking chuck insulator pin, as shown in Figure 3, during work, is divided into brushing insulator upper surface and lower surface.During brushing upper surface, be stuck in clamp, then screw the steel pin of insulator 7, insulator 7, under the drive of rotary chuck 6, can at the uniform velocity rotate, and now or can spray dirty instrument and defiles to insulator upper surface with brush.When brushing insulator lower surface, first use driving control system to be rotated on this road and stop, then unclamp clamp, taken out by insulator, upset is placed on clamp, and clamp clamping chapeau de fer, then opens driving control system, and insulator starts to rotate under chapeau de fer drives.Now can defile to insulator lower surface.
Claims (6)
1. a porcelain insulator stains with automatic rotating device, it is characterized in that including motor, electric machine control system, transmission system, driving control system, operating desk, rotary chuck, wherein transmission system is connected with the output shaft of motor, rotary chuck is installed on operating desk, and rotary chuck is connected with transmission system, motor is electrically connected with electric machine control system, and transmission system is electrically connected with driving control system; Above-mentioned transmission system is made up of 6 road power transmission shafts; Aforesaid operations platform is circular, and 6 groups of rotary chucks are distributed on operating desk radially, and each rotary chuck is connected with each power transmission shaft of transmission system.
2. porcelain insulator according to claim 1 stains with automatic rotating device, it is characterized in that above-mentioned driving control system is made up of gauge tap and electromagnetic controller, the corresponding gauge tap of every road power transmission shaft, by the opening and closing of gauge tap to control the position of the gearshift in the vertical direction of electromagnetic controller, control this road power transmission shaft with this and whether contact with motor.
3. porcelain insulator according to claim 1 stains with automatic rotating device, it is characterized in that above-mentioned electric machine control system is provided with the governing system of the gauge tap of the opening and closing controlling motor and the rotating speed of control motor.
4. the porcelain insulator according to any one of claims 1 to 3 stains with automatic rotating device, it is characterized in that above-mentioned rotary chuck is undertaken unclamping and locking insulator pin by spanner.
5. porcelain insulator according to claim 4 stains with automatic rotating device, it is characterized in that above-mentioned rotary chuck is made up of three clamp.
6. porcelain insulator according to claim 5 stains with automatic rotating device, it is characterized in that above-mentioned each clamp all wrap up with rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310322680.4A CN103497001B (en) | 2013-07-29 | 2013-07-29 | Automatic rotation device for porcelain insulator staining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310322680.4A CN103497001B (en) | 2013-07-29 | 2013-07-29 | Automatic rotation device for porcelain insulator staining |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103497001A CN103497001A (en) | 2014-01-08 |
| CN103497001B true CN103497001B (en) | 2015-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310322680.4A Active CN103497001B (en) | 2013-07-29 | 2013-07-29 | Automatic rotation device for porcelain insulator staining |
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| CN (1) | CN103497001B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104599795B (en) * | 2015-02-11 | 2016-10-05 | 成都拓利科技股份有限公司 | For porcelain or glass umbellate form, the equipment of bell-shaped insulator application RTV antifouling flush paint |
| CN105629140B (en) * | 2015-12-30 | 2018-10-30 | 国网上海市电力公司 | A kind of uniform pollutant spraying device in electric insulator surface |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201203653Y (en) * | 2008-06-16 | 2009-03-04 | 武汉大学 | Accelerated aging test apparatus for composite insulator runner |
| JP5414431B2 (en) * | 2008-09-29 | 2014-02-12 | 日本碍子株式会社 | Anti-fouling insulator |
| CN202087458U (en) * | 2011-04-26 | 2011-12-28 | 国网电力科学研究院 | Automatic pollution coating device for insulator pollution test |
| CN202277942U (en) * | 2011-09-30 | 2012-06-20 | 亿和塑胶电子制品(深圳)有限公司 | Rotating device |
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- 2013-07-29 CN CN201310322680.4A patent/CN103497001B/en active Active
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| CN103497001A (en) | 2014-01-08 |
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