The manufacture method of FRP integrated septic tank storage tank
Technical field
The present invention relates to a kind of storage tank manufacture method, particularly a kind of manufacture method of FRP integrated septic tank storage tank.
Background technology
Septic tank is the indispensable drainage treatment equipment of building field, is used for sanitary wastewater is carried out after primary treatment entering municipal pipeline or entering subordinate's sewage treatment facility again carrying out advanced treating, and more employing is buried.The early stage septic tank of manufacturing adopts brick, armored concrete or steel plate usually, but all has obvious defect, and FRP integrated septic tank is progressively selected for most of construction units in recent years.Fiberglass formal name used at school fiberglass reinforced plastics, the septic tank storage tank of glass steel material, have corrosion resistance extremely strong, non-leakage, and be easy to construction, and aging speed waits characteristics slowly, and can reach more than 50 years service life.The glass toughening manure pit storage tank generally is embedded in underground 0.7 to 3.5 meter, to save ground space, the uses such as greening, square, road, parking lot can be done in ground, therefore underground tank body need afford the multiple pressures such as top earthing pressure, lateral pressure, landing load (as ground parking or vehicle pass-through pressure) and geology differential settlement stress, tank body must have enough intensity and bears external force and do not damage, so manufacturing process has been proposed to very high requirement.
The general manufacturing technology of existing fiberglass-reinforced glass storage tank mainly contains three kinds: manual pasting, machinery are wound around and the winding pipeline assembling mode.Wherein the manual pasting method is the most backward, and efficiency is low, labour intensity is large, unstable product quality, wayward; Machinery winding and winding pipeline assembly mechanical winding method are more similar, use wrapping machine interior be lining with whole Wrapping formed or be wound around processing component respectively after row is manual again connects, although high with respect to the manual pasting mechanization degree, product quality is than homogeneous, but high to equipment requirement, be difficult to reduce costs, assemble uniformity by hand poor, easily produce quality problems.Simultaneously, above-mentioned three kinds of manufacture methods all face in the situation that the tank wall limited thickness, the problem of buried storage tank resistance to compression, counter-bending scarce capacity, the tank body of manufacturing with said method, all need to increase inner support with lift structure intensity in tank, but therefore brought again, manufacture process is loaded down with trivial details, operation inconvenience, and backing material, size are difficult for the problems such as coupling and tank body inner support point stress raisers.
Summary of the invention
The technical problem to be solved in the present invention is the deficiency for existing glass toughening manure pit manufacturing technology, provide a kind of and make that packing is higher, intensity is larger, without inner support, product the method for stable fiberglass-reinforced glass storage tank, and application the method is manufactured fibre glass product manufacture environmental protection more.
In order to solve the problems of the technologies described above, the invention provides a kind of manufacture method of FRP integrated septic tank storage tank, comprise that step is: make respectively 2 end sockets at the middle cylindrical shell of septic tank storage tank and two ends of barrel molds and the end-sealing die matched, idiographic flow is: mould inner wall is cleaned out to rear spraying gel coat; After gel coat dries, on described mould inner wall, by the design number of plies, lay glass layer, lay according to this release cloth, guide layer, vacuum diaphragm on described glass layer, with sealing strip, vacuum diaphragm edge and mould inner wall laminating are formed to the sealing die cavity; Insert a plurality of notes resin pipelines on described sealing die cavity, in its highest level position, insert a plurality of vacuum-pumping pipeline; First, by described notes resin pipeline sealing, connect described vacuum-pumping pipeline with vavuum pump described sealing die cavity is evacuated to vacuum; Described notes resin pipeline is inserted in deployed resin, open this pipeline, resin injects in the sealing die cavity by this pipeline, when resin is filled with gradually whole sealing die cavity and overflow to described vacuum-pumping pipeline place, stops the resin of annotating; After continuing to be evacuated to resin and solidifying fully, described release cloth, guide layer, vacuum diaphragm are removed in the lump, through the demoulding, can make required fiber reinforced plastic barrel and end socket.Output respectively water inlet and delivery port on 2 end sockets, internal structure is installed in cylindrical shell, then cylindrical shell and 2 end sockets are assembled into to complete glass toughening manure pit storage tank;
As a modification of the present invention scheme, a plurality of notes resin pipelines are arranged on described sealing die cavity 9 differentiated levels positions, when manufacturing cylindrical shell, at described sealing die cavity, keep in vacuum state resin by injection process, first only open the notes resin pipeline of floor level position, when resin covers this floor level face, close this pipeline, open in turn the notes resin pipeline of adjacent higher level position along described barrel molds inwall circumference side, the resin order is full of whole sealing die cavity by the described notes resin pipeline from low and high.
As another kind of improvement project of the present invention, along the circumferential direction piecemeal repeatedly moulding make cylindrical shell, described barrel molds column type inwall is divided into to a plurality of cylindrical sides along its circumferencial direction, first use the lowest part cylindrical side to make the part cylindrical shell, the rotary barrel mould makes all the other sides go in turn lowest part to carry out the making of cylindrical shell various piece again, until cylindrical shell all completes.
As the above-mentioned three kinds of schemes of the present invention a kind of further preferably, the described guide layer be laid on release cloth is the spiral stream guidance pipe; Further preferred as another kind, described barrel molds inwall can make along cylinder axis to the corrugated concaveconvex structure; Further preferred as another, when described sealing die cavity is vacuumized, vacuum reaches-more than 0.09Mpa.
Adopt the inventive method to make the FRP integrated septic tank storage tank, compare with existing manufacturing process, there is clear superiority.Resin sized glass fibres under vacuum environment, only just can obtain the smooth smooth goods in two sides with one-side mould, is convenient to control the thickness of product, saves die cost; Resulting product material packing significantly improves, and intensity increases greatly, and distribution of material is even, and batch difference is little, and resin demand is accurate, and service speed is fast, and the vacuum injection process has been avoided the resin volatilization and splashed, clean environmental protection.
In addition, adopt the cylindrical shell of corrugated concaveconvex structure barrel molds manufacture with ripple struction, broken through the restriction of existing manufacturing process barrel gauge, increased cylindrical shell appearance and size, significantly promoted resistance to compression, counter-bending ability, made cylindrical shell more firm, save inner support, simplified fabrication schedule.
The accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, technical scheme of the present invention is made and being further illustrated.
Fig. 1 lays laying step schematic diagram at the barrel molds inwall.
Fig. 2 is spiral stream guidance pipe A place enlarged drawing.
Fig. 3 is closed type cavity configuration schematic diagram.
Fig. 4 is Cylinder and end socket combination step schematic diagram.
Fig. 5 is the FRP integrated septic tank storage tank cutaway view completed.
Shown in figure, 1 is barrel molds, and 10 is cylindrical shell, and 101 is inspection shaft, 102 is partition panel, and 103 is the flashing hole, and 11 is the corrugated concaveconvex structure, and 2 is end-sealing die, 20 is end socket, and 201 is water inlet, and 202 is delivery port, and 3 is mould inner wall, 4 is glass layer, and 5 is release cloth, and 6 is the spiral stream guidance pipe, 61 is gap between screw, and 7 is vacuum diaphragm, and 8 is sealing strip, 9 is the sealing die cavity, and 91 for annotating the resin pipeline, and 92 is vacuum-pumping pipeline.
The specific embodiment
Fig. 1 to 3 is depicted as the first embodiment that the present invention makes cylindrical shell and end socket.The septic tank storage tank normally is the cylindrical shell of the hollow of cylindrical shape substantially by profile, with each segment shape end socket of two ends, combine, and therefore manufactures storage tank and at first needs selected supporting barrel molds 1 and end-sealing die 2.Because the relative cylindrical shell of end socket is less and geometry is simple, therefore take the cylindrical shell manufacture process, as main, be illustrated.
Before starting to make cylindrical shell 10, at first barrel molds inwall 3 is cleaned out to rear spraying one deck gel coat, the demoulding after being convenient to, gel coat dries follow-up afterflow journey; As shown in Figure 1, first according to the design number of plies, lay fine and close glass layer 4 on barrel molds inwall 3, be close to mould inner wall 3, make its shape as far as possible consistent with inwall, it should be noted that, vague generalization manure pit storage tank all can be made inspection shaft 101 on cylindrical shell 10 tops, while laying glass layer 4 and each laying afterwards, inspection shaft 101 should be left a blank the tube connector position on cylindrical shell 10; Then on glass layer 4, lay release cloth 5, after the resin perfusion, release cloth 5 is easily taken off; Lay spiral stream guidance pipe 6 as guide layer on release cloth 5, as shown in Figure 2, spiral stream guidance pipe 6 is spiral helicine winding pipe, and gap between screw 61 is arranged in pipe, and resin can constantly ooze out during by spiral stream guidance pipe 6 from gap between screw 61; Vacuum diaphragm 7 is covered on spiral stream guidance pipe 6, and the sealing means easily that uses sealing strip 8 or other one of ordinary skill in the art to understand, fit tightly vacuum diaphragm 7 edges and mould inner wall 3, forms the sealing die cavity 9 with isolate from outer air; Through vacuum diaphragm 7, a plurality of notes resin pipelines 91 are set on sealing die cavity 9, in sealing die cavity 9 highest level positions, a plurality of vacuum-pumping pipeline 92 are set, be sealing die cavity 9 structures shown in Fig. 3; Annotating resin pipeline 91 is communicated with spiral stream guidance pipe 6 after interior entering sealing die cavity 9.
While starting to make, first will annotate 91 sealings of resin pipeline, vacuum-pumping pipeline 92 connects vavuum pump, continues to seal die cavity 9 air and extracts out, makes it to keep vacuum state; Put into by annotating resin pipeline 91 resin for preparing curing agent, promoter, open and annotate resin pipeline 91, now extraneous resin is communicated with sealing die cavity 9, sealing die cavity 9 is vacuum state, external atmosphere pressure is negative pressure relatively, resin injects in sealing die cavity 9 by annotating resin pipeline 91 under atmospheric pressure, resin infiltrate spiral stream guidance pipe 6 and release cloth 5, sized glass fibres layer 4, when resin is progressively filled with sealing die cavity 9, when arrival is positioned at vacuum-pumping pipeline 92 place of highest level face, stop the resin of annotating; Continue to vacuumize until resin is fully curing, start laying is removed from release cloth 5, after the demoulding, make the cylindrical shell 10 of glass steel material.End socket 20 can be used same method to make.Adopt the mode of above-mentioned vacuum resin by injection moulding, only with one-side mould, just can obtain the smooth smooth goods in two sides, be convenient to control the thickness of product, save die cost; Resulting product material packing, compression strength all increase greatly, and distribution of material is even, and batch difference is little, and resin demand is accurate, and service speed is fast, have avoided the resin volatilization and have splashed, clean environmental protection.
While using the vacuum method for implanting, the importing resin time used is proportional to resin viscosity and imports distance, be inversely proportional to the poor and material permeability of resin pressure, therefore, preferably by vacuumizing the vacuum keep in sealing die cavity 9 at least reach-0.09Mpa negative pressure, contribute to shorten the resin time that imports; Secondly, if annotate resin pipeline 91, only be arranged on extreme lower position, during importing, along with resin infiltrates to inside, importing distance sharply increases, and required time also can significantly increase, and when barrel molds 1 is larger, is difficult to meet real requirement especially.Further, a plurality of described notes resin pipelines 91 are arranged on to described sealing die cavity 9 differentiated levels positions, in manufacturing cylindrical shell 10 processes, first only open the notes resin pipeline 91 of floor level position, when resin covers this floor level face, close this pipeline, open in turn the notes resin pipeline 91 of adjacent higher level position along described barrel molds inwall 3 circumferencial directions, the resin order is full of whole sealing die cavity 9 by the described notes resin pipeline 91 from low and high.Can shorten manufacturing time like this, and the glass fiber reinforced plastics product distribution of material is more even.
When barrel molds used 1 is larger, for the ease of operation, improve to manufacture efficiency, along the circumferential direction piecemeal formed cylinder body repeatedly.Barrel molds 1 inwall cylindrical side is divided into to 2 to a plurality of zones along its circumferencial direction, first use barrel molds 1 lowest part cylindrical side zone to make the part cylindrical shell, suitably rotary barrel mould 1 makes all the other cylindrical side zones go in turn lowest part again, carry out one by one the making of cylindrical shell various piece, the each several part cylindrical shell can suitably extend at intersection, be convenient to adjacent part and be connected, control each segmented areas cylindrical shell and be connected segment thickness, make itself and segmented areas core keep homogeneous; Until all segmented areas completes, form a complete hollow cylindrical cylindrical shell 10.
Fig. 4,5 illustrates another kind of preferred version of the present invention, adopt inwall have along cylinder axis to the mould of corrugated concaveconvex structure 11 manufacture cylindrical shell 10.For the existing manufacturing process of glass toughening manure pit storage tank, the buried storage tank cylindrical shell must have enough intensity and bear external pressure, but be subject to the restriction of barrel size and weight, be difficult to only depend on increase barrel thickness to carry out the reinforced tube firmness degree, increase inner support lift structure intensity and can bring other defect again in tank.General barrel thickness 10-20 millimeter, use corrugated concaveconvex structure 11, cylindrical shell appearance and size rises to more than 100 millimeters, cylindrical shell has larger elastic deformation leeway, can share uniformly the suffered external pressure of cylindrical shell, by fine setting concaveconvex structure shape, in the situation that equal materials can significantly improve cylinder strength, promote resistance to compression, non-deformability, without using inner support, properties of product significantly promote than the fiberglass-reinforced glass storage tank of conventional smooth cylindrical shell.Therefore corrugated concaveconvex structure 11 buried fiberglass-reinforced glass storage tank very compatibly.
Required cylindrical shell 10 and end socket 20 according to the attached structure of common septic tank storage tank, are outputed respectively water inlet 201 and delivery port 202 after making on 2 end sockets 20, and partition panel 102 is installed in cylindrical shell, reserve flashing hole 103; After completion of processing, as shown in Figure 4, cylindrical shell 10 and 2 end sockets 20 are assembled into to complete glass toughening manure pit storage tank, complete storage tank cutaway view is as Fig. 5.
Below by reference to the accompanying drawings the specific embodiment of the present invention is made an explanation, but the present invention is not limited to above-mentioned embodiment, possesses in ken those of ordinary skills, can also makes a variety of changes under the prerequisite that does not break away from aim of the present invention.