CN103495833A - Disassembly technology for remanufacturing deformation hinge pin of concrete pump truck - Google Patents

Disassembly technology for remanufacturing deformation hinge pin of concrete pump truck Download PDF

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Publication number
CN103495833A
CN103495833A CN201310460146.XA CN201310460146A CN103495833A CN 103495833 A CN103495833 A CN 103495833A CN 201310460146 A CN201310460146 A CN 201310460146A CN 103495833 A CN103495833 A CN 103495833A
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CN
China
Prior art keywords
bearing pin
hole
hinge pin
boring
drilled
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Granted
Application number
CN201310460146.XA
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Chinese (zh)
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CN103495833B (en
Inventor
太平
岳文辉
翁建鑫
伍济钢
朱永星
段鹏辉
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Hunan University of Science and Technology
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Hunan University of Science and Technology
Sany Heavy Industry Co Ltd
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Application filed by Hunan University of Science and Technology, Sany Heavy Industry Co Ltd filed Critical Hunan University of Science and Technology
Priority to CN201310460146.XA priority Critical patent/CN103495833B/en
Publication of CN103495833A publication Critical patent/CN103495833A/en
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Publication of CN103495833B publication Critical patent/CN103495833B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P11/00Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P2700/00Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
    • B23P2700/50Other automobile vehicle parts, i.e. manufactured in assembly lines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Earth Drilling (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Abstract

The invention discloses a disassembly technology for remanufacturing a deformation hinge pin of a concrete pump truck. The disassembly technology comprises the following steps that (1) a hole is drilled in the axial center position of the deformation hinge pin and the diameter of the drilled hole is smaller than that of the hinge pin; (2) the method that a jack or a hammer is used for knocking the hinge pin wall after the hole is drilled is adopted, so that the deformation hinge pin is disassembled. When the diameter of the hinge pin is large, the hole is bored after being drilled, so that the hinge pin wall has a soft elastic structure after the hole is drilled. Under the condition that a shaft sleeve and a component body are not damaged, the reuse value of the shaft sleeve is achieved, the remanufacturing cost is effectively reduced, the procedures that the shaft sleeve is installed and welded again, a line is drawn, a shaft sleeve hole is machined are not needed, the production bottleneck is overcome, and the production efficiency is greatly improved.

Description

A kind of technique of disassembling of manufacturing again concrete mixer distortion bearing pin
Technical field
The present invention relates to the concrete mixer field, particularly a kind of technique of disassembling of manufacturing again concrete mixer distortion bearing pin.
Background technology
Find when retired concrete mixer is manufactured that the part bearing pin is out of shape again, cause between axle and axle sleeve occurring disalignment, inconsistent phenomenon, as shown in accompanying drawing 1, accompanying drawing 2, Fig. 1 comprises axle sleeve 1 and bearing pin 2, place, Fig. 2 middle section (G point) dislocation distortion.When pump truck is manufactured again, the distortion bearing pin is difficult to remove, and axle and axle sleeve together need be cut off just and can disassemble.Damaged axle sleeve and member body while disassembling the distortion bearing pin, lost the recycle value of axle sleeve and member body, reduced parts recycling rate, made again manufacturing cost increase.The member body of damaging while disassembling is the assembly welding axle sleeve again, and postwelding needs machining shaft trepanning again, thereby has extended the production cycle, increased processing cost.As calculated and analyze, the residual life of axle sleeve is also very long, can meet next life cycle, if disassemble in process, does not damage axle sleeve, can directly recycle.
Summary of the invention
In order to solve the problems of the technologies described above, not damage axle sleeve and member body while the invention provides a kind of disassembling, disassemble the technique of disassembling of manufacturing again concrete mixer distortion bearing pin that efficiency is high.
The technical scheme that the present invention addresses the above problem is: a kind of technique of disassembling of manufacturing again concrete mixer distortion bearing pin comprises the following steps:
A kind of technique of disassembling of manufacturing again concrete mixer distortion bearing pin comprises the following steps:
(1) in the boring of distortion bearing pin axial centre place, bore diameter is less than pin diameter;
(2) mode that adopts jack or hammer to beat boring rear pin shaft wall, remove the distortion bearing pin.
In described step (1), bore hole again after distortion bearing pin axial drilling, make the bearing pin wall after boring that soft elastic construction be arranged.
Boring is less than the blind hole of bearing pin length for hole depth.
Boring is through hole.
Beneficial effect of the present invention is: the present invention is not in the situation that damage axle sleeve and member body has realized the recycle value of axle sleeve, effectively reduce manufacturing cost again, and do not need again the operations such as assembly welding axle sleeve, line, machining shaft trepanning, solved production bottleneck, production efficiency has improved more than 20%.
Figure of description
Fig. 1 is distortion pin shaft structure schematic diagram.
Fig. 2 is bearing pin dislocation distortion schematic diagram.
The boring schematic diagram that Fig. 3 is the embodiment of the present invention one distortion bearing pin.
Fig. 4 is the drilling blind hole schematic diagram in Fig. 3.
Fig. 5 is the schematic diagram of disassembling after Fig. 4 drilling blind hole.
The boring schematic diagram that Fig. 6 is the embodiment of the present invention two distortion bearing pins.
Fig. 7 drills through the hole schematic diagram in Fig. 6.
Fig. 8 is that Fig. 7 drills through the schematic diagram of disassembling behind hole.
In figure: 1, axle sleeve, 2, bearing pin, 3, blind hole, 4, supplemental support, 5, hammer, 6, through hole.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated.
Embodiment mono-:
As shown in Figure 2, Figure 3, Figure 4, disassemble front at bearing pin 2 axial centre place drilling blind holes 3, bore diameter is less than bearing pin 2 diameter 3mm, bearing pin wall thickness 1.5mm after making to hole, the hole depth of blind hole 3 is less than bearing pin 2 length 10mm, bore hole after bearing pin 2 diameters can adopt boring when larger, make the bearing pin wall after processing that softer elastic construction be arranged; Then adopt the mode of beaing the bearing pin wall by supplemental support 4 and hammer 5, remove distortion bearing pin 2.
The method of drilling blind hole 3 is disassembled the distortion bearing pin, makes bearing pin 2 be processed into thin-wall construction, reduces bearing pin 2 rigidity, and while with hammer 5, by tapped or with jack, disassembling bearing pin 2, easily cave in the former dislocation of bearing pin 2 position, thereby realizes disassembling purpose.
Embodiment bis-:
As shown in Fig. 6, Fig. 7, Fig. 8, drill through hole 6 being out of shape bearing pin 2 axial centre places, bore diameter is less than bearing pin 2 diameter 4mm, makes the bearing pin wall thickness 2mm after boring, by supplemental support 4 and hammer 5, adopts the modes of beaing to be disassembled bearing pin 2.
The present invention is not in the situation that damage axle sleeve and member body has realized the recycle value of axle sleeve, effectively reduce manufacturing cost again, and do not need again the operations such as assembly welding axle sleeve, line, machining shaft trepanning, solved production bottleneck, make production efficiency improve more than 20%.
The above has carried out exemplary description to the present invention by reference to the accompanying drawings; obvious realization of the present invention is not subject to the restrictions described above; as long as the various improvement that adopted technical solution of the present invention to carry out; or without improving, design of the present invention and technical scheme are directly applied to other occasion, all in protection scope of the present invention.

Claims (4)

1. manufacture again the technique of disassembling that concrete mixer is out of shape bearing pin for one kind, comprise the following steps:
(1) in the boring of distortion bearing pin axial centre place, bore diameter is less than pin diameter;
(2) mode that adopts jack or hammer to beat boring rear pin shaft wall, remove the distortion bearing pin.
2. the technique of disassembling of manufacturing again concrete mixer distortion bearing pin as claimed in claim 1 is characterized in that: in described step (1), bore hole again after distortion bearing pin axial drilling, make the bearing pin wall after boring that soft elastic construction be arranged.
3. the technique of disassembling of manufacturing again concrete mixer distortion bearing pin as claimed in claim 1 is characterized in that: boring is less than the blind hole of bearing pin length for hole depth.
4. the technique of disassembling of manufacturing again concrete mixer distortion bearing pin as claimed in claim 1, it is characterized in that: boring is through hole.
CN201310460146.XA 2013-09-30 2013-09-30 A kind of manufacture concrete mixer deformation hinge pin again disassemble technique Active CN103495833B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310460146.XA CN103495833B (en) 2013-09-30 2013-09-30 A kind of manufacture concrete mixer deformation hinge pin again disassemble technique

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310460146.XA CN103495833B (en) 2013-09-30 2013-09-30 A kind of manufacture concrete mixer deformation hinge pin again disassemble technique

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CN103495833A true CN103495833A (en) 2014-01-08
CN103495833B CN103495833B (en) 2016-03-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105414884A (en) * 2015-11-04 2016-03-23 沈阳黎明航空发动机(集团)有限责任公司 Method for replacing pin roll of external adjustment sheet

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2611091Y (en) * 2003-01-23 2004-04-14 上海外高桥保税区港务公司 Means for tearing-down pin shaft
EP1413386A1 (en) * 2002-10-22 2004-04-28 Bayer GmbH Maschinenfabrik Press-fitting apparatus with hammering device
CN201098873Y (en) * 2007-11-14 2008-08-13 山东中烟工业公司 Tobacco macerator door pin shaft detaching tool
CN201132260Y (en) * 2007-12-29 2008-10-15 中国神华能源股份有限公司 Pin-removing device
CN101683699A (en) * 2008-09-25 2010-03-31 上海宝钢设备检修有限公司 Ore crusher rotor disk hinge pin dismantling method
CN202129601U (en) * 2011-06-15 2012-02-01 金川集团有限公司 Device for combustion support using oxygen gas and fast disassembly of waste and old pin shaft
CN202379622U (en) * 2011-11-30 2012-08-15 徐州重型机械有限公司 Pin shaft disassembling-assembling device and crane with pin shaft disassembling-assembling device
CN202412179U (en) * 2011-11-30 2012-09-05 新疆巴州电力有限责任公司 Detaching tool for pin shaft
CN202591926U (en) * 2012-03-23 2012-12-12 宝山钢铁股份有限公司 Device for disassembling spring pin of blind hole
CN103084783A (en) * 2013-01-22 2013-05-08 国电联合动力技术有限公司 Disassembling method of wind turbine generator system main bearing with shaft sleeve

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1413386A1 (en) * 2002-10-22 2004-04-28 Bayer GmbH Maschinenfabrik Press-fitting apparatus with hammering device
CN2611091Y (en) * 2003-01-23 2004-04-14 上海外高桥保税区港务公司 Means for tearing-down pin shaft
CN201098873Y (en) * 2007-11-14 2008-08-13 山东中烟工业公司 Tobacco macerator door pin shaft detaching tool
CN201132260Y (en) * 2007-12-29 2008-10-15 中国神华能源股份有限公司 Pin-removing device
CN101683699A (en) * 2008-09-25 2010-03-31 上海宝钢设备检修有限公司 Ore crusher rotor disk hinge pin dismantling method
CN202129601U (en) * 2011-06-15 2012-02-01 金川集团有限公司 Device for combustion support using oxygen gas and fast disassembly of waste and old pin shaft
CN202379622U (en) * 2011-11-30 2012-08-15 徐州重型机械有限公司 Pin shaft disassembling-assembling device and crane with pin shaft disassembling-assembling device
CN202412179U (en) * 2011-11-30 2012-09-05 新疆巴州电力有限责任公司 Detaching tool for pin shaft
CN202591926U (en) * 2012-03-23 2012-12-12 宝山钢铁股份有限公司 Device for disassembling spring pin of blind hole
CN103084783A (en) * 2013-01-22 2013-05-08 国电联合动力技术有限公司 Disassembling method of wind turbine generator system main bearing with shaft sleeve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105414884A (en) * 2015-11-04 2016-03-23 沈阳黎明航空发动机(集团)有限责任公司 Method for replacing pin roll of external adjustment sheet
CN105414884B (en) * 2015-11-04 2017-11-21 沈阳黎明航空发动机(集团)有限责任公司 A kind of method that outer adjustment sheet changes bearing pin

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C41 Transfer of patent application or patent right or utility model
CB03 Change of inventor or designer information

Inventor after: Yue Wenhui

Inventor after: Weng Jianxin

Inventor after: Wu Jigang

Inventor after: Zhu Yongxing

Inventor after: Duan Penghui

Inventor before: Tai Ping

Inventor before: Yue Wenhui

Inventor before: Weng Jianxin

Inventor before: Wu Jigang

Inventor before: Zhu Yongxing

Inventor before: Duan Penghui

COR Change of bibliographic data
TA01 Transfer of patent application right

Effective date of registration: 20160214

Address after: 411201 Xiangtan, Yuhu District, Hunan stone pier No. 2

Applicant after: Hunan Sci-Tech Univ.

Address before: 410100 31 industrial city, Changsha economic and Technological Development Zone, Hunan, Changsha

Applicant before: Sanyi Heavy Industry Co., Ltd.

Applicant before: Hunan Sci-Tech Univ.

C14 Grant of patent or utility model
GR01 Patent grant